Rapid drilling device for air compressor production
By designing a protective mechanism combining worm gear and protective plate in a rapid drilling device for air compressor production, the problem of poor debris shading during drilling is solved, and the double improvement of operators and drilling efficiency is achieved.
Patent Information
- Application Number
- CN202422108931.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing rapid drilling device for air compressor production has low debris blocking effect when drilling, and it is easy to accidentally damage the operator due to splashing of broken floes, which poses safety hazards and reduces the drilling efficiency.
A rapid drilling device including an operating table and a protective mechanism is designed. The protective mechanism effectively blocks the debris during the drilling process through the combination of a worm gear and a protective plate. The protective plate is driven to reciprocating and flip the movement through the coordination of an electric push rod and a servo motor to ensure effective protection of the drilling area.
It effectively prevents the splash of flocs during drilling, improves the safety of operators, and improves the drilling efficiency of air compressor parts through the design of protective plates.
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Figure CN222944556U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressor production, in particular to a fast drilling device for air compressor production. Background Art
[0002] An air compressor is a machine that compresses gas into high-pressure gas. They use pistons or screws to compress the gas and then store it in a pressure vessel. When the stored gas is needed, it can be released through pipelines and used in various applications. Air compressors play a vital role in modern industry. In the production and processing of air compressors, it is necessary to drill holes in the air compressor using a fast drilling device.
[0003] For example, application number 202210254405.2 discloses a rapid drilling device for air compressor production, including a pair of dovetail slide rails and a track groove provided on a machine tool workbench, and a bidirectional screw is rotatably installed in the track groove; a left slide plate and a right slide plate are installed on the dovetail slide rail, and the lower sides of the left and right slide plates are threadedly connected to the bidirectional screw; a positioning tool is installed on the right slide plate; a vertical plate is fixed on the left slide plate, and a cantilever plate is fixed on the upper end of the vertical plate; a drilling template is embedded in the through hole of the cantilever plate; a pair of extension arms are provided on the side of the left slide plate close to the right slide plate, and a positioning plate is embedded between the positioning grooves of the extension arms; the right slide plate is located between the two extension arms, the right slide plate is opposite to the positioning plate, and the positioning plate has a countersunk groove matching the right slide plate on the side close to the right slide plate. The invention can select the workpiece to be opposite to any one of the drilling templates to realize two drilling layouts of the workpiece, improve the drilling efficiency of the workpiece, avoid the transfer of the workpiece between different machine tools, and improve the processing efficiency.
[0004] However, when this kind of rapid drilling device for air compressor production is used, it is often used to directly drill holes in the air compressor body parts. The shielding effect of the debris generated during drilling is not high, and the operator may be accidentally injured by the splashing of debris during drilling. There are certain safety hazards, which reduces the efficiency of drilling parts and affects the operator's use of the drilling device.
[0005] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a fast drilling device for air compressor production is proposed. Utility Model Content
[0006] The utility model aims to provide a rapid drilling device for air compressor production, so as to solve the problem in the above-mentioned background technology that the air compressor body parts are often directly drilled, and the debris generated during drilling is not effectively shielded.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A fast drilling device for air compressor production, comprising an operating table and a protective mechanism arranged on the outer wall of the operating table, wherein the protective mechanism comprises a rotating assembly;
[0008] The rotating assembly includes a worm gear and a protective plate, an air compressor body part is placed on the outer wall of the operating table, an electric push rod is fixedly connected to the top of the operating table, one end of the electric push rod is fixedly connected to a lifting block slidably connected to the inner wall of the operating table, one end of the lifting block is fixedly connected to a drill located above the air compressor body part, the outer wall of the operating table is fixedly connected to a sliding servo motor, the output end of the sliding servo motor is fixedly connected to a sliding threaded rod rotatably connected to the inner wall of the operating table, the outer wall of the sliding threaded rod is threadedly connected to a slider, and the outer wall of the operating table is slidably connected to a connecting rod The outer wall of the slider is rotatably connected to a swing rod rotatably connected to one end of a connecting rod, one end of the connecting rod is fixedly connected to a clamping plate located on one side of the air compressor body part, one end of the clamping plate is fixedly connected to a connecting box, one end of the connecting box is fixedly connected to a driving servo motor, the output end of the driving servo motor is fixedly connected to a worm rotatably connected to the inner wall of the connecting box, the outer wall of the worm is meshedly connected to a worm wheel rotatably connected to the inner wall of the connecting box, the outer wall of the clamping plate is rotatably connected to a protective plate, and the rotation center of the worm wheel is fixedly connected to a connecting shaft fixedly connected to the outer wall of the protective plate.
[0009] Furthermore, the outer wall of the operating table is fixedly connected to a fixed rod, the outer wall of the fixed rod is fixedly connected to a rotating servo motor, the output end of the rotating servo motor is fixedly connected to a rotating threaded rod rotatably connected to the inner wall of the fixed rod, the outer wall of the rotating threaded rod is threadedly connected to a limit block slidably connected to the inner wall of the fixed rod, and one end of the limit block is fixedly connected to a telescopic push plate slidably connected to the outer wall of the fixed rod.
[0010] Furthermore, a lifting groove is provided at the connection position between the inner wall of the operating table and the lifting block, and the lifting block and the drill bit are connected via a motor.
[0011] Furthermore, a slide groove is provided at the connection position between the inner wall of the operating table and the slider, a connection groove is provided at the connection position between the outer wall of the operating table and the connecting rod, and two groups of swing rods are provided, and the positions of the two groups of swing rods are symmetrical about the central axis of the operating table.
[0012] Furthermore, two groups of the clamping plates are provided, and the positions of the two groups of the clamping plates are distributed symmetrically with respect to the central axis of the air compressor body parts.
[0013] Furthermore, the rotation center of the protective plate and the rotation center of the worm gear are arranged to overlap each other, and the protective plates are symmetrically arranged on both sides of the air compressor body part.
[0014] Furthermore, a limiting groove is provided at a connection portion between the inner side wall of the fixing rod and the limiting block.
[0015] Furthermore, a telescopic groove is provided at a connection position between the outer wall of the fixing rod and the telescopic pushing plate.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model provides a protective plate. When the drilling device is drilling holes in the air compressor parts, in order to prevent the splashing of broken cotton from accidentally injuring the operator, the convenience of protection when drilling holes in the air compressor body parts is improved. After the clamping plate clamps and fixes the product, the driving servo motor is turned on to drive the worm wheel to rotate through the rotation of the worm, and the protective plate is driven to perform reciprocating flipping motion through the connection of the connecting shaft, so as to realize the control operation of the convenience of protection when drilling holes in the air compressor body parts;
[0018] 2. The utility model sets a telescopic push plate. When the drilling of the air compressor body parts is completed, in order to improve the effect of convenient unloading of the air compressor body parts, the rotating servo motor can be turned on to drive the limit block to slide along the inner wall of the limit groove through the rotation of the rotating threaded rod, and through the connection of the telescopic groove, the telescopic push plate is driven to perform reciprocating telescopic motion along the outer wall of the fixed rod, thereby playing the role of pushing the unloading of the air compressor body parts and realizing the control operation of the convenience of unloading of the air compressor body parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model from the first perspective;
[0020] Figure 2 This is a structural schematic diagram of the drilling device of the utility model from another perspective;
[0021] Figure 3 This is a schematic diagram of the connection structure between the connecting rod and the clamping plate of the utility model;
[0022] Figure 4 This is a schematic diagram of the connection structure between the worm gear and the protective plate of the utility model;
[0023] Figure 5 This is a schematic diagram of the connection structure between the telescopic push plate and the air compressor body parts of the utility model.
[0024] In the figure: 1. operating table; 11. air compressor body parts; 12. electric push rod; 13. lifting block; 14. lifting slot; 15. drill bit; 4. sliding servo motor; 41. sliding threaded rod; 42. slider; 43. slide slot; 44. swing rod; 45. connecting rod; 46. connecting slot; 47. clamping plate; 2. protection mechanism; 21. rotating assembly; 211. connecting box; 212. driving servo motor; 213. worm; 214. worm wheel; 215. connecting shaft; 216. protection plate; 3. fixing rod; 31. rotating servo motor; 32. rotating threaded rod; 33. limit block; 34. limit slot; 35. telescopic push plate; 36. telescopic slot. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1: Figure 1-Figure 3 As shown, a quick drilling device for air compressor production includes an operating table 1 and a protection mechanism 2 arranged on the outer wall of the operating table 1, and the protection mechanism 2 includes a rotating component 21;
[0027] The rotating assembly 21 includes a worm gear 214 and a protective plate 216. An air compressor body part 11 is placed on the outer wall of the operating table 1. An electric push rod 12 is fixedly connected to the top of the operating table 1. One end of the electric push rod 12 is fixedly connected to a lifting block 13 that is slidably connected to the inner wall of the operating table 1. One end of the lifting block 13 is fixedly connected to a drill bit 15 located above the air compressor body part 11. The outer wall of the operating table 1 is fixedly connected to a sliding servo motor 4. The output end of the sliding servo motor 4 is fixedly connected to a sliding threaded rod 41 that is rotatably connected to the inner wall of the operating table 1. The outer wall of the sliding threaded rod 41 is threadedly connected to a slider 42. The outer wall of the operating table 1 is slidably connected to a connecting rod 45. The outer wall of the slider 42 rotates A swing rod 44 is connected to one end of a connecting rod 45 for rotation, one end of the connecting rod 45 is fixedly connected to a clamping plate 47 located on one side of the air compressor body part 11, one end of the clamping plate 47 is fixedly connected to a connecting box 211, one end of the connecting box 211 is fixedly connected to a driving servo motor 212, an output end of the driving servo motor 212 is fixedly connected to a worm 213 that is rotationally connected to the inner wall of the connecting box 211, an outer wall of the worm 213 is meshingly connected to a worm wheel 214 that is rotationally connected to the inner wall of the connecting box 211, an outer wall of the clamping plate 47 is rotationally connected to a protective plate 216, and a connecting shaft 215 that is fixedly connected to the outer wall of the protective plate 216 is fixedly connected to the rotation center of the worm wheel 214.
[0028] Furthermore, a lifting groove 14 is provided at the connection position between the inner wall of the operating table 1 and the lifting block 13. The lifting block 13 and the drill bit 15 are connected by a motor. The lifting block 13 forms a sliding structure with the lifting groove 14 through the electric push rod 12. The drill bit 15 forms a lifting structure with the operating table 1 through the lifting block 13 and the lifting groove 14, which is conducive to the sliding of the lifting block 13 along the inner wall of the lifting groove 14, driving the drill bit 15 to perform reciprocating lifting motion along the inner wall of the operating table 1, thereby realizing the control operation of convenient drilling of the air compressor body parts 11.
[0029] Furthermore, a slide groove 43 is provided at the connection position between the inner wall of the operating platform 1 and the slider 42, a connecting groove 46 is provided at the connection position between the outer wall of the operating platform 1 and the connecting rod 45, and two groups of swing rods 44 are provided. The position distribution of the two groups of swing rods 44 is symmetrical about the central axis of the operating platform 1. The slider 42 forms a sliding structure through the sliding threaded rod 41 and the slide groove 43, which is conducive to the rotation of the sliding threaded rod 41 to drive the slider 42 to slide along the inner wall of the slide groove 43, thereby realizing the control operation of the rotation of the swing rod 44.
[0030] Furthermore, two groups of clamping plates 47 are provided, and the position distribution of the two groups of clamping plates 47 is symmetrical about the central axis of the air compressor body part 11. The clamping plates 47 form a clamping structure with the air compressor body part 11 through the connecting rod 45 and the connecting groove 46, which is conducive to the sliding of the connecting rod 45 along the inner wall of the connecting groove 46, driving the clamping plates 47 and the air compressor body part 11 to be clamped and fixed, thereby realizing the control operation of the stability of the air compressor body part 11 when drilling.
[0031] Furthermore, the rotation center of the protective plate 216 and the rotation center of the worm gear 214 are arranged to overlap with each other, and the protective plate 216 is symmetrically arranged on both sides of the air compressor body part 11. The protective plate 216 forms a flipping structure with the clamping plate 47 through the worm gear 214 and the connecting shaft 215, which is beneficial to the rotation of the worm gear 214 through the connection of the connecting shaft 215, driving the protective plate 216 to perform reciprocating flipping motion along the outer wall of the clamping plate 47, thereby realizing the control operation of the protection convenience when drilling the air compressor body part 11.
[0032] Embodiment 2: Figure 1 , Figure 2 and Figure 4As shown, the utility model proposes a fast drilling device for air compressor production. Compared with the first embodiment, as another embodiment of the utility model, the outer wall of the operating table 1 is fixedly connected to a fixing rod 3, the outer wall of the fixing rod 3 is fixedly connected to a rotating servo motor 31, the output end of the rotating servo motor 31 is fixedly connected to a rotating threaded rod 32 rotatably connected to the inner wall of the fixing rod 3, the outer wall of the rotating threaded rod 32 is threadedly connected to a limiting block 33 slidably connected to the inner wall of the fixing rod 3, and one end of the limiting block 33 is fixedly connected to an extension rod slidably connected to the outer wall of the fixing rod 3 The retractable push plate 35 is set during operation. When the drilling of the air compressor body parts 11 is completed, in order to improve the effect of convenient unloading of the air compressor body parts 11, the rotating servo motor 31 can be turned on to drive the limit block 33 to slide along the inner wall of the limit groove 34 through the rotation of the rotating threaded rod 32, and through the connection of the telescopic groove 36, the telescopic push plate 35 is driven to perform reciprocating telescopic motion along the outer wall of the fixed rod 3, thereby playing the role of pushing the unloading of the air compressor body parts 11, and realizing the control operation of the convenience of unloading of the air compressor body parts 11.
[0033] Furthermore, a limiting groove 34 is provided at the connection portion between the inner side wall of the fixed rod 3 and the limiting block 33. The limiting block 33 forms a sliding structure between the rotating threaded rod 32 and the limiting groove 34, which is beneficial for the rotation of the rotating threaded rod 32 to drive the limiting block 33 to slide along the inner wall of the limiting groove 34, thereby realizing the control operation of the sliding of the telescopic push plate 35.
[0034] Furthermore, a telescopic groove 36 is provided at the connection position between the outer wall of the fixed rod 3 and the telescopic push plate 35. The telescopic push plate 35 forms a telescopic structure with the fixed rod 3 through the limit block 33 and the telescopic groove 36, which is conducive to the sliding of the limit block 33 through the connection of the telescopic groove 36, driving the telescopic push plate 35 to perform reciprocating telescopic motion along the outer wall of the fixed rod 3, thereby playing the role of pushing the air compressor body parts 11 for unloading, thereby realizing the control operation of convenient unloading of the air compressor body parts 11.
[0035] Working principle: When using this kind of fast drilling device for air compressor production, first, when the drilling device is drilling holes in air compressor parts, in order to prevent the flying of debris from accidentally injuring the operator and to improve the convenience of protection when drilling holes in the air compressor body parts 11, after the clamping plate 47 clamps and fixes the product, the drive servo motor 212 can be turned on to drive the worm wheel 214 to rotate through the rotation of the worm 213, and through the connection of the connecting shaft 215, the protective plate 216 is driven to perform reciprocating flipping motion, thereby realizing the control operation of the convenience of protection when drilling holes in the air compressor body parts 11.
[0036] Finally, when the drilling of the air compressor body part 11 is completed, in order to improve the effect of convenient unloading of the air compressor body part 11, the rotating servo motor 31 can be turned on to drive the limit block 33 to slide along the inner wall of the limit groove 34 through the rotation of the rotating threaded rod 32, and through the connection of the telescopic groove 36, drive the telescopic push plate 35 to perform reciprocating telescopic motion along the outer wall of the fixed rod 3, thereby pushing the unloading of the air compressor body part 11 and realizing the control operation of the convenience of unloading of the air compressor body part 11.
[0037] This is the working principle of the rapid drilling device for air compressor production.
[0038] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A rapid drilling device for air compressor production, comprising an operating table (1) and a protective mechanism (2) arranged on the outer wall of the operating table (1), characterized in that: The protection mechanism (2) comprises a rotating assembly (21); The rotating assembly (21) comprises a worm gear (214) and a protective plate (216); an air compressor body part (11) is placed on the outer wall of the operating table (1); an electric push rod (12) is fixedly connected to the top of the operating table (1); one end of the electric push rod (12) is fixedly connected to a lifting block (13) slidably connected to the inner wall of the operating table (1); one end of the lifting block (13) is fixedly connected to a drill bit (15) located above the air compressor body part (11); the outer wall of the operating table (1) is fixedly connected to a sliding servo motor (4); the output end of the sliding servo motor (4) is fixedly connected to a sliding threaded rod (41) rotatably connected to the inner wall of the operating table (1); the outer wall of the sliding threaded rod (41) is threadedly connected to a slider (42); the outer wall of the operating table (1) is slidably connected to a connecting rod (45); the slider (42) ) is rotatably connected to an outer wall of a swing rod (44) which is rotatably connected to one end of a connecting rod (45); one end of the connecting rod (45) is fixedly connected to a clamping plate (47) located on one side of the air compressor body part (11); one end of the clamping plate (47) is fixedly connected to a connecting box (211); one end of the connecting box (211) is fixedly connected to a driving servo motor (212); an output end of the driving servo motor (212) is fixedly connected to a worm (213) which is rotatably connected to the inner wall of the connecting box (211); the outer wall of the worm (213) is meshingly connected to a worm wheel (214) which is rotatably connected to the inner wall of the connecting box (211); the outer wall of the clamping plate (47) is rotatably connected to a protective plate (216); the rotation center of the worm wheel (214) is fixedly connected to a connecting shaft (215) which is fixedly connected to the outer wall of the protective plate (216).
2. A rapid drilling device for air compressor production according to claim 1, characterized in that: The outer wall of the operating table (1) is fixedly connected to a fixed rod (3), the outer wall of the fixed rod (3) is fixedly connected to a rotating servo motor (31), the output end of the rotating servo motor (31) is fixedly connected to a rotating threaded rod (32) rotatably connected to the inner wall of the fixed rod (3), the outer wall of the rotating threaded rod (32) is threadedly connected to a limit block (33) slidably connected to the inner wall of the fixed rod (3), and one end of the limit block (33) is fixedly connected to a telescopic push plate (35) slidably connected to the outer wall of the fixed rod (3).
3. A rapid drilling device for air compressor production according to claim 1, characterized in that: A lifting groove (14) is provided at the connection position between the inner wall of the operating table (1) and the lifting block (13), and the lifting block (13) and the drill bit (15) are connected via a motor.
4. A rapid drilling device for air compressor production according to claim 1, characterized in that: A sliding groove (43) is provided at a connection position between the inner wall of the operating table (1) and the sliding block (42), a connecting groove (46) is provided at a connection position between the outer wall of the operating table (1) and the connecting rod (45), and two groups of swing rods (44) are provided, and the positions of the two groups of swing rods (44) are symmetrical about the central axis of the operating table (1).
5. The rapid drilling device for air compressor production according to claim 1, characterized in that: Two groups of the clamping plates (47) are provided, and the positions of the two groups of the clamping plates (47) are distributed symmetrically with respect to the central axis of the air compressor body part (11).
6. A rapid drilling device for air compressor production according to claim 1, characterized in that: The rotation center of the protection plate (216) and the rotation center of the worm wheel (214) are arranged to overlap each other, and the protection plate (216) is symmetrically arranged on both sides of the air compressor body part (11).
7. A rapid drilling device for air compressor production according to claim 2, characterized in that: A limiting groove (34) is provided at the connection portion between the inner side wall of the fixing rod (3) and the limiting block (33).
8. A rapid drilling device for air compressor production according to claim 2, characterized in that: A telescopic groove (36) is provided at the connection position between the outer wall of the fixing rod (3) and the telescopic pushing plate (35).
Citation Information
Patent Citations
A rapid drilling device for air compressor production
CN114406314B