Tool for machining direct-drive gear sleeve

Abstract

The utility model relates to the technical field of gear sleeve machining, in particular to a tool for direct-drive gear sleeve machining, which comprises a baffle plate, a conveyor belt and a driving component, during machining, scraps fall on the baffle plate through a discharge chute and fall on the conveyor belt through the baffle plate, the driving component rotates to drive the conveyor belt to rotate, and the drive component rotates to drive the direct-drive gear sleeve to rotate. The conveying belt rotates to convey scraps away from the supporting plate, the scraps are prevented from being attached to the supporting plate, and the problems that when an existing device is used, it is found that the scraps generated in the groove milling process fall on a chuck body and are attached to the chuck body, technicians need to stop the machine in time to clean the scraps, then products can be continuously machined, a large amount of machining time is wasted, and the machining efficiency is high are solved. And the processing efficiency is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of gear sleeve processing, in particular to a tooling for processing a direct-drive gear sleeve. Background Art

[0002] The transmission is a mechanism used to change the speed and torque from the engine. It can change the transmission ratio of the output shaft and the input shaft in a fixed or divided manner. It is also called a gearbox. The old transmission uses the "two-foot clutch" method to shift gears. When shifting up, stay in the neutral position for a moment. When shifting down, step on the accelerator in the neutral position to reduce the speed difference of the gears. However, this operation is relatively complicated and difficult to master accurately. For this reason, the "synchronizer" came into being. Through the synchronizer, the gears to be meshed can reach the same speed, synchronize first and then mesh smoothly.

[0003] The existing Chinese patent number CN215545022U discloses a tooling for processing a gear sleeve, including a chuck body, a plurality of movable jaws that can move radially along the chuck body, and a driving mechanism for driving the movable jaws to move. The movable jaws are provided with expansion clamps that can engage with the gear sleeve. The gear sleeve fixing method adopted is "internal expansion" type fixing, that is, the expansion clamp expands and clamps from the inside of the gear sleeve to the outside. Compared with the traditional external clamping, this solution will not cause indentations on the matching surface of the gear sleeve, and can ensure the assembly accuracy in the later stage. Moreover, by setting the expansion clamp to a structure that engages with the inner teeth of the gear sleeve, the stability of the clamping fixation can be guaranteed, and the relative displacement between the gear sleeve and the clamp during the groove milling process can be avoided to affect the processing accuracy.

[0004] When using the above method, it was found that the debris generated during the milling process fell on the chuck body and adhered to the chuck body, requiring technicians to stop the machine and clean it in time before continuing to process the product, thereby wasting a lot of processing time and reducing processing efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a tooling for direct-drive gear sleeve processing, which solves the problem that in the use of the existing device, the debris generated during the milling process falls on the chuck body and adheres to the chuck body, and the technicians need to stop the machine in time for cleaning before continuing to process the product, thereby wasting a lot of processing time and reducing the processing efficiency.

[0006] To achieve the above objectives, the utility model provides a tooling for direct-drive gear sleeve processing, including a support plate, a chuck body, claws and a mounting frame, wherein the support plate is installed in the mounting frame, the chuck body is installed on the support, and the claws are installed on the top of the chuck body.

[0007] It also includes a cleaning component, which includes a baffle, a conveyor belt and a driving component. The support plate has a plurality of discharge troughs, and the plurality of discharge troughs are evenly distributed on the support plate. The baffle is fixedly mounted on the lower end surface of the support plate and is located at the discharge trough. The conveyor belt is located below the baffle, and the driving component is arranged on the mounting frame.

[0008] Wherein, the driving component includes a roller, a rotating roller, a motor and a storage component, the motor is installed on the mounting frame, the roller is fixedly connected to the output end of the motor, the roller is rotatably connected to the conveyor belt, the rotating roller is rotatably connected to the conveyor belt and is located on the side of the conveyor belt away from the roller, and the storage component is arranged on the mounting frame.

[0009] Wherein, the storage component includes a filter screen, a storage box, a storage box and a flushing element. The filter screen is installed on the mounting frame by bolts and is located below the output end of the conveyor belt. The storage box is located under the filter screen. The storage box is installed on the mounting frame and is located at the filter screen. The flushing element is arranged on the mounting frame.

[0010] Wherein, the flushing element includes a connecting pipe, a flushing pump, a flushing box and a flushing nozzle, the flushing box is fixedly installed on the mounting frame, the connecting pipe connects the flushing box and the storage box, the flushing pump is installed on the connecting pipe, the flushing nozzle is installed on the mounting frame, and the flushing nozzle is connected to the flushing box.

[0011] Wherein, the cleaning assembly also includes a moving part, which includes a U-shaped frame, a roller and a roller. The U-shaped frame can be detachably installed at the bottom of the mounting frame, the roller is fixedly installed in the U-shaped frame, and the roller is rotatably connected to the roller and is partially located in the U-shaped frame.

[0012] The utility model discloses a tooling for processing direct-driven gear sleeves. When in use, the debris generated during the processing passes through the discharge chute and falls onto the baffle plate, passes through the baffle plate and falls onto the conveyor belt. At the same time, the rotation of the motor drives the roller to rotate, and the rotation of the roller drives the conveyor belt to rotate while driving the rotating drum to rotate. The rotating roller, the conveyor belt and the roller cooperate to transport the debris to the filter screen. The debris passes through the filter screen and enters the storage box for collection. At the same time, the flushing liquid in the storage box enters the flushing box through the connecting pipe through the flushing pump and is sprayed from the plurality of flushing holes, thereby flushing the debris on the support plate. The flushing liquid is transported to the filter screen through the conveyor belt, and enters the storage box through the filter screen holes and is recycled after precipitation. The problem that the debris generated during the milling process of the existing device falls on the chuck body and adheres to the chuck body during use is solved, and the technician needs to stop the machine in time for cleaning before continuing to process the product, thereby wasting a lot of processing time and thus reducing the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a structural schematic diagram of a tooling for processing a direct-drive gear sleeve according to the first embodiment of the utility model.

[0015] Figure 2 It is a structural schematic diagram of a cleaning assembly of a tool for processing a direct-drive gear sleeve according to the first embodiment of the utility model.

[0016] Figure 3 It is a structural schematic diagram of the flushing element of the tooling for processing the direct-drive gear sleeve according to the first embodiment of the utility model.

[0017] Figure 4 It is a structural schematic diagram of a tooling for processing a direct-drive gear sleeve according to a second embodiment of the utility model.

[0018] In the figure: 101-support plate, 102-chuck body, 103-claw, 104-mounting frame, 105-discharge chute, 106-baffle, 107-conveyor belt, 108-drum, 109-rotating roller, 110-motor, 111-filter, 112-storage box, 113-storage box, 114-connecting pipe, 115-flushing pump, 116-flushing box, 117-flushing nozzle, 201-U-shaped frame, 202-roller, 203-roller. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figure 1-Figure 3 , Figure 1 This is a schematic diagram of the structure of the tooling for machining a direct-drive gear sleeve according to the first embodiment of the utility model. Figure 2 It is a structural schematic diagram of a cleaning assembly of a tooling for processing a direct-drive gear sleeve according to the first embodiment of the utility model. Figure 3 It is a structural schematic diagram of the flushing element of the tooling for processing the direct-drive gear sleeve according to the first embodiment of the utility model.

[0022] The present embodiment provides a tooling for processing a direct-drive gear sleeve, comprising a support plate 101, a chuck body 102, a clamping claw 103, a mounting frame 104 and a cleaning assembly, wherein the cleaning assembly comprises a baffle 106, a conveyor belt 107 and a driving member, wherein the driving member comprises a roller 108, a rotating roller 109, a motor 110 and a storage member, wherein the storage member comprises a filter screen 111, a storage box 112, a storage box 113 and a flushing element, wherein the flushing element comprises a connecting pipe 114, a flushing pump 115, a flushing box 116 and a flushing nozzle 117. The above-mentioned scheme solves the problem that in the use of the existing device, the debris generated during the milling process falls on the chuck body 102 and adheres to the chuck body 102, and the technician needs to stop the machine in time for cleaning before continuing to process the product, thereby wasting a lot of processing time and further reducing the processing efficiency. It can be understood that the above-mentioned scheme can be used in the prospect of tooling for processing a direct-drive gear sleeve, and can also be used to solve the movement problem.

[0023] In this embodiment, the support plate 101 is installed in the mounting frame 104 , the chuck body 102 is installed on the support, the claw 103 is installed on the top of the chuck body 102 , and the debris falls into the storage component through the discharge chute 105 .

[0024] The support plate 101 has a plurality of discharge troughs 105, which are evenly distributed on the support plate 101. The baffle 106 is fixedly mounted on the lower end surface of the support plate 101 and is located at the discharge trough 105. The conveyor belt 107 is located below the baffle 106. The driving member is arranged on the mounting frame 104. The baffle 106 is made of corrosion-resistant material. There are a plurality of baffles 106. The baffle 106 forms an angle of 45° with the support plate 101. During processing, the debris passes through the discharge trough. 105 falls on the baffle plate 106, passes through the baffle plate 106 and falls on the conveyor belt 107. The conveyor belt 107 is driven to rotate by the rotation of the driving component. The conveyor belt 107 rotates to transport the debris away from the support plate 101, thereby preventing the debris from adhering to the support plate 101. This solves the problem that the debris generated during the milling process of the existing device falls on the chuck body 102 and adheres to the chuck body 102, requiring technicians to stop the machine in time for cleaning before continuing to process the product, thereby wasting a lot of processing time and reducing the processing efficiency.

[0025] Secondly, the motor 110 is installed on the mounting frame 104, the roller 108 is fixedly connected to the output end of the motor 110, the roller 108 is rotatably connected to the conveyor belt 107, the rotating roller 109 is rotatably connected to the conveyor belt 107, and is located on the side of the conveyor belt 107 away from the roller 108, the storage component is arranged on the mounting frame 104, the mounting frame 104 has an opening, the roller 108 passes through the opening, the motor 110 rotates to drive the roller 108 to rotate, the roller 108 rotates to drive the conveyor belt 107 to rotate, and at the same time drives the rotating drum to rotate.

[0026] Again, the filter 111 is mounted on the mounting frame 104 by bolts and is located below the output end of the conveyor belt 107. The storage box 112 is located below the filter 111. The storage box 113 is mounted on the mounting frame 104 and is located at the filter 111. The flushing element is arranged on the mounting frame 104. The debris passes through the filter 111 and falls into the storage box 113 and is collected by the storage box 113.

[0027] At the same time, the flushing box 116 is fixedly installed on the mounting frame 104, the connecting pipe 114 connects the flushing box 116 and the storage box 112, the flushing pump 115 is installed on the connecting pipe 114, the flushing nozzle 117 is installed on the mounting frame 104, the flushing nozzle 117 is connected to the flushing box 116, there are multiple debris nozzles, and the multiple debris nozzles are evenly distributed on the flushing box 116, the mounting frame 104 has multiple flushing holes, the flushing nozzle 117 passes through the flushing holes, and the storage box 112 has flushing liquid. The flushing liquid in the storage box 112 is passed through the connecting pipe 114 into the flushing box 116 by the flushing pump 115, and is sprayed out from the multiple flushing holes, thereby flushing the debris on the support plate 101.

[0028] When using the direct-drive gear sleeve processing tooling of this embodiment, the debris generated during the processing passes through the discharge chute 105 and falls onto the baffle 106, and then passes through the baffle 106 and falls onto the conveyor belt 107. At the same time, the motor 110 rotates to drive the roller 108 to rotate, and the roller 108 rotates to drive the conveyor belt 107 and the rotating drum to rotate. The rotating roller 109, the conveyor belt 107, and the roller 108 cooperate to transport the debris to the filter screen 111. The debris passes through the filter screen 111 and enters the storage box 113 for collection. At the same time, the debris is flushed by the flushing pump 115. The flushing liquid in the storage box 112 enters the flushing box 116 through the connecting pipe 114, and is sprayed out from the multiple flushing holes to flush the debris on the support plate 101. The flushing liquid is transported to the filter screen 111 through the conveyor belt 107, and the flushing liquid enters the storage box 112 through the holes of the filter screen 111. It is recycled after sedimentation, which solves the problem that the debris generated during the milling process of the existing device falls on the chuck body 102 and adheres to the chuck body 102, requiring technicians to stop the machine in time for cleaning before continuing to process the product, thereby wasting a lot of processing time and reducing processing efficiency.

[0029] The second embodiment of the present application is:

[0030] See also Figure 4 , Figure 4 It is a structural schematic diagram of a tooling for processing a direct-drive gear sleeve according to a second embodiment of the utility model.

[0031] On the basis of the first embodiment, the cleaning assembly of this embodiment further includes a moving component, and the moving component includes a U-shaped frame 201 , a roller 202 and a roller 203 .

[0032] Among them, the U-shaped frame 201 can be detachably installed at the bottom of the mounting frame 104, the roller 202 is fixedly installed in the U-shaped frame 201, the roller 203 is rotatably connected to the roller 202, and is partially located in the U-shaped frame 201. Through the cooperation between the roller 203 and the roller 202, the rotation of the roller 203 drives the U-shaped frame 201 to move, and the movement of the U-shaped frame 201 drives the mounting frame 104 to move, thereby facilitating the movement of the entire device to the specified position.

[0033] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A tooling for processing a direct-drive gear sleeve, comprising a support plate, a chuck body, a clamping claw and a mounting frame, wherein the support plate is mounted in the mounting frame, the chuck body is mounted on the support, and the clamping claw is mounted on the top of the chuck body, characterized in that: Also includes a cleanup component; The cleaning assembly includes a baffle, a conveyor belt and a driving component. The support plate has a plurality of discharge troughs, and the plurality of discharge troughs are evenly distributed on the support plate. The baffle is fixedly mounted on the lower end surface of the support plate and is located at the discharge trough. The conveyor belt is located below the baffle, and the driving component is arranged on the mounting frame.

2. The tooling for processing a direct-drive gear sleeve according to claim 1, characterized in that: The driving component includes a drum, a rotating roller, a motor and a storage component. The motor is installed on the mounting frame. The drum is fixedly connected to the output end of the motor. The drum is rotatably connected to the conveyor belt. The rotating roller is rotatably connected to the conveyor belt and is located on the side of the conveyor belt away from the drum. The storage component is arranged on the mounting frame.

3. The tooling for processing a direct-drive gear sleeve according to claim 2, characterized in that: The storage component includes a filter screen, a storage box, a storage box and a flushing element. The filter screen is installed on the mounting frame by bolts and is located below the output end of the conveyor belt. The storage box is located under the filter screen. The storage box is installed on the mounting frame and is located at the filter screen. The flushing element is arranged on the mounting frame.

4. The tooling for processing a direct-drive gear sleeve according to claim 3, characterized in that: The flushing element includes a connecting pipe, a flushing pump, a flushing box and a flushing nozzle. The flushing box is fixedly installed on the mounting frame. The connecting pipe connects the flushing box and the storage box. The flushing pump is installed on the connecting pipe. The flushing nozzle is installed on the mounting frame. The flushing nozzle is connected to the flushing box.

5. The tooling for processing a direct-drive gear sleeve according to claim 1, characterized in that: The cleaning assembly also includes a moving part, which includes a U-shaped frame, a roller and a roller. The U-shaped frame can be detachably installed at the bottom of the mounting frame, the roller is fixedly installed in the U-shaped frame, and the roller is rotatably connected to the roller and is partially located in the U-shaped frame.

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