Multi-station interactive operation gantry machining center machine
By designing a multi-station interactive operation structure in the gantry machining center, using technical means such as support plates, guide slide rails, hydraulic rods and mobile gantry, the problem of low machining efficiency of a single station is solved, and an efficient and accurate processing process is achieved.
Patent Information
- Application Number
- CN202520357240.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2035-03-04
AI Technical Summary
The existing gantry machining center can only achieve single-station processing, resulting in low processing efficiency and frequent loading and unloading of materials for reprocessing.
A multi-station interactive operation gantry machining center machine is designed. By introducing structures such as support plate, guide slide rail, hydraulic rod and back plate, the alternating operation of the two processing areas is realized. The combination of a mobile gantry and linear guide rail is used to achieve rapid and accurate movement and positioning of the processing device.
It significantly improves processing efficiency, shortens the time to wait for loading and unloading, makes full use of the processing capacity of the equipment, and improves the processing quality and product qualification rate.
Smart Images

Figure CN222944959U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gantry machining centers, in particular to a gantry machining center machine with multiple stations and interactive operation. Background Art
[0002] The gantry machining center is a large-scale machining center machine with the axis of the spindle Z axis perpendicular to the worktable. The overall structure consists of a double column and a top beam to form a portal structure frame, and the crossbeam connects the double columns. It is particularly suitable for machining large workpieces and workpieces with complex shapes. Gantry machining centers can be divided into fixed beam type, movable beam type, movable column type and other types. They have the characteristics of high precision and high efficiency, and can meet the needs of mechanical processing fields such as automobiles, molds, and aerospace.
[0003] For example, the authorization announcement number is CN212169780U, a linkage type CNC gantry machining center. The iron chips in the chip trough are not cleaned thoroughly, and manual secondary cleaning is often required. This solution includes a base, a support table is provided on the base, a center machine body is provided on the support table, a collecting trough for collecting iron chips is provided on the support table, a slide rail is provided at the top of the collecting trough along the length direction of the support table, a workbench is slidably connected to the slide rail, and collection boxes are provided at both ends of the collecting trough along the length direction, and a cleaning component for pushing waste chips into the collection box is provided in the collecting trough. This solution can clean the iron chips in the chip trough more thoroughly, improve the cleaning efficiency of iron chips, and reduce the occurrence of manual secondary cleaning.
[0004] However, the gantry machining center in the above technology can only realize single-station processing and production. After the workpiece is processed, it needs to be loaded and unloaded again before it can be processed again, which makes the processing efficiency of the gantry machining center low. Therefore, the market urgently needs to develop a multi-station interactive gantry machining center to help people solve the existing problems. Utility Model Content
[0005] The purpose of the utility model is to provide a gantry machining center with multi-station interactive operation, so as to solve the problem that the gantry machining center in the prior art mentioned in the above background technology can only realize single-station processing and production, and needs to be re-loaded and re-loaded after the workpiece is processed before it can be processed again, which makes the gantry machining center have low processing efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station interactive gantry machining center, comprising a supporting base plate, a pedestal is fixedly provided on both sides of the middle part of the upper end of the supporting base plate, guide slide rails are fixedly connected to both sides of the upper end of the pedestal, the upper ends of the two guide slide rails are commonly connected to a supporting plate, the rear ends of the two guide slide rails are commonly fixedly connected to a back plate, a rectangular groove is provided in the middle part of the upper end of the pedestal, a hydraulic rod is provided in the middle part of the front end of the back plate and at the upper end of the rectangular groove, a push plate is fixedly connected to the front end of the lower end surface of the supporting plate, and a movable gantry is provided in the middle part of the upper end of the supporting base plate.
[0007] Preferably, guide sliders are fixedly connected to both sides of the rear end of the lower end surface of the supporting plate, and the two guide sliders are slidably connected to the two guide rails respectively.
[0008] Preferably, the rear end of the hydraulic rod is fixedly connected to the middle part of the front end of the back plate, and the telescopic end of the front end of the hydraulic rod is fixedly connected to the middle part of the rear end surface of the push plate.
[0009] Preferably, a circular limiting groove is provided in the middle of the guide rail, and guide rods are fixedly connected to both sides of the rear end surface of the push plate.
[0010] Preferably, the rear ends of the two guide rods are respectively inserted into the circular limiting grooves of the two guide rails.
[0011] Preferably, a processing device is connected to one side of the upper end of the movable gantry, and a driving slider is fixedly connected to both the front and rear ends of the lower end of the movable gantry.
[0012] Preferably, both front and rear ends of the upper surface of the support base plate are fixedly connected with linear guide rails, and the two driving sliders at the lower end of the movable gantry are slidably connected with the two linear guide rails respectively.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] (1) In this utility model, a multi-station interactive gantry machining center is innovatively designed by introducing structures such as a support plate, a guide rail, a hydraulic rod and a back plate. This design enables the two support plates to carry workpieces respectively and achieve smooth in and out movement under the drive of the hydraulic rod, thereby realizing alternating operations in the two processing areas. This improvement significantly improves the processing efficiency, shortens the time the equipment spends waiting for loading and unloading, and fully utilizes the processing capacity;
[0015] (2) In the utility model, the ingenious combination of the guide rail and the guide slider, the circular limit groove and the guide rod not only ensures the stability and accuracy of the support plate during movement, but also further improves the positioning accuracy of the workpiece during processing. This design effectively avoids processing errors caused by shaking or offset of the workpiece during processing, thereby improving processing quality and product qualification rate;
[0016] (3) In the utility model, the perfect combination of the mobile gantry and the linear guide rail enables the processing device to achieve fast and accurate movement and positioning on the supporting base plate. This design not only meets the needs of multi-station processing, but also enables the equipment to quickly adjust its position when processing different workpieces, thereby improving the flexibility and efficiency of processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of a multi-station interactive gantry machining center of the utility model;
[0018] Figure 2 It is the main cross-sectional view of the support platform of the utility model;
[0019] Figure 3 This is a main cross-sectional view of the guide rail of the utility model;
[0020] Figure 4 It is a side sectional view of the rectangular groove of the utility model.
[0021] In the figure: 1. Support base plate; 101. Linear guide rail; 2. Base; 201. Rectangular groove; 202. Guide rail; 203. Circular limit groove; 204. Back plate; 205. Hydraulic rod; 3. Support plate; 301. Guide slider; 302. Push plate; 303. Guide rod; 4. Mobile gantry; 401. Processing device; 402. Drive slider. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] See also Figure 1-Figure 4The utility model provides an embodiment: a multi-station interactive gantry machining center, including a supporting base plate 1, a support platform 2 is fixedly arranged on both sides of the middle of the upper end of the supporting base plate 1, and guide slide rails 202 are fixedly connected to both sides of the upper end of the support platform 2. The upper ends of the two guide slide rails 202 are commonly connected to a supporting plate 3, and the rear ends of the lower end surface of the supporting plate 3 are fixedly connected to guide sliders 301 on both sides. The two guide sliders 301 are respectively slidably connected to the two guide slide rails 202, so that the supporting plate 3 can move forward. At the same time, the two guide sliders 301 slide on the two guide slide rails 202 to guide the supporting plate 3. The rear ends of the two guide slide rails 202 are commonly fixedly connected to a back plate 204, a rectangular groove 201 is arranged in the middle of the upper end of the support platform 2, and a hydraulic rod 205 is arranged in the middle of the front end of the back plate 204 and at the upper end of the rectangular groove 201. The hydraulic rod 205 The rear end is fixedly connected to the middle part of the front end of the back plate 204, and the front end of the lower end surface of the supporting plate 3 is fixedly connected to a pushing plate 302, and the telescopic end of the front end of the hydraulic rod 205 is fixedly connected to the middle part of the rear end surface of the pushing plate 302, and the hydraulic rod 205 pushes the pushing plate 302 to move forward, thereby causing the pushing plate 302 to drive the supporting plate 3 to move forward and move out of the upper end of the supporting base plate 1, and by installing workpiece positioning tooling on the upper ends of the two supporting plates 3, the workpiece to be processed is fixed, and a circular limiting groove 203 is provided in the middle part of the inner part of the guide slide rail 202, and guide rods 303 are fixedly connected to both sides of the rear end surface of the pushing plate 302, and the rear ends of the two guide rods 303 are respectively inserted into the circular limiting grooves 203 of the two guide slide rails 202, and the movement of the pushing plate 302 synchronously drives the two guide rods 303 to telescope along the two circular limiting grooves 203 respectively, so as to guide the pushing plate 302.
[0024] See also Figure 2-Figure 4A mobile gantry 4 is arranged in the middle of the upper end of the supporting base plate 1, and a processing device 401 is connected to one side of the upper end of the mobile gantry 4. The front and rear ends of the lower end of the mobile gantry 4 are fixedly connected with a driving slider 402, and the front and rear ends of the upper end surface of the supporting base plate 1 are fixedly connected with a linear guide rail 101. The two driving sliders 402 at the lower end of the mobile gantry 4 are respectively slidably connected between the two linear guide rails 101, and the driving device of the driving slider 402 drives the driving slider 402 to slide on the linear guide rail 101, thereby realizing the horizontal movement of the mobile gantry 4 on the upper end of the supporting base plate 1, and the hydraulic rod 205 on the side support platform 2 pushes the supporting plate 3 to move forward and move out of the upper end of the supporting base plate 1, so that the workpiece can be fixed. On the fixed tooling installed on the supporting plate 3, after the workpiece is fixed, the supporting plate 3 is pulled backward and returned to the upper end of the platform 2 by the hydraulic rod 205, and the driving slider 402 is driven to move by the driving device, so that the movable gantry 4 is moved to the upper end of the supporting plate 3 where the workpiece is fixed, so that the processing device 401 processes the workpiece. At the same time, the supporting plate 3 on the platform 2 on the other side can extend forward to support the upper end of the base plate 1 to fix the next workpiece to be processed, and then retreat to the platform 2 after fixing. After processing the workpiece on one side, the processing device 401 moves to the upper end of the supporting plate 3 on the other side for processing. The workpiece that has completed the processing operation is loaded and unloaded by extending the supporting plate 3 forward, so that the two processing areas can operate interactively, thereby improving the processing efficiency of the workpiece.
[0025] Working principle: When in use, first, install the workpiece positioning tooling on the support plate 3 on one side and fix the workpiece to be processed. Through the telescopic action of the hydraulic rod 205, the support plate 3 together with the workpiece thereon is pushed to slide forward along the guide rail 202 to the outside of the support base plate 1, so that the operator can install and disassemble the workpiece. After the workpiece is fixed, the hydraulic rod 205 contracts to pull the support plate 3 and the workpiece thereon back to the processing position above the support base plate 1. At this time, the mobile gantry 4 slides on the linear guide rail 101 through the driving slider 402 at its lower end, moves to the top of the support plate 3 with the workpiece, and uses the processing device 401 thereon to accurately process the workpiece. At the same time, the support plate 3 on the other side is in an idle state, and the operator can install and fix the next workpiece during this period. When the workpiece on one side is processed, the mobile gantry 4 quickly moves to the support plate 3 on the other side to continue processing, and the support plate 3 where the previously processed workpiece is located is pushed out again by the hydraulic rod 205 to remove the processed workpiece and load the new workpiece to be processed. This interactive operation mode ensures that the gantry machining center can carry out processing operations uninterruptedly while achieving efficient loading and unloading of workpieces, thereby significantly improving the overall processing efficiency.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A multi-station interactive gantry machining center, comprising a support base plate (1), characterized in that: A support platform (2) is fixedly arranged on both sides of the middle of the upper end of the support base plate (1), and a guide rail (202) is fixedly connected to both sides of the upper end of the support base plate (2). The upper ends of the two guide rails (202) are commonly connected to a support plate (3), and the rear ends of the two guide rails (202) are commonly fixedly connected to a back plate (204). A rectangular groove (201) is arranged in the middle of the upper end of the support base plate (2), and a hydraulic rod (205) is arranged in the middle of the front end of the back plate (204) and at the upper end of the rectangular groove (201). A push plate (302) is fixedly connected to the front end of the lower end surface of the support plate (3), and a movable gantry (4) is arranged in the middle of the upper end of the support base plate (1).
2. A multi-station interactive gantry machining center according to claim 1, characterized in that: Both sides of the rear end of the lower end surface of the support plate (3) are fixedly connected with guide sliders (301), and the two guide sliders (301) are slidably connected to the two guide rails (202) respectively.
3. The multi-station interactive gantry machining center according to claim 1, characterized in that: The rear end of the hydraulic rod (205) is fixedly connected to the middle of the front end of the back plate (204), and the front telescopic end of the hydraulic rod (205) is fixedly connected to the middle of the rear end surface of the push plate (302).
4. The multi-station interactive gantry machining center according to claim 1, characterized in that: A circular limiting groove (203) is provided in the middle of the guide slide rail (202), and guide rods (303) are fixedly connected to both sides of the rear end surface of the push plate (302).
5. The multi-station interactive gantry machining center according to claim 4, characterized in that: The rear ends of the two guide rods (303) are respectively inserted into the circular limiting grooves (203) of the two guide rails (202).
6. The multi-station interactive gantry machining center according to claim 1, characterized in that: One side of the upper end of the movable gantry (4) is connected to a processing device (401), and both front and rear ends of the lower end of the movable gantry (4) are fixedly connected to a driving slider (402).
7. The multi-station interactive gantry machining center according to claim 6, characterized in that: The front and rear ends of the upper end surface of the support base plate (1) are fixedly connected to linear guide rails (101), and the two driving slide blocks (402) at the lower end of the movable gantry (4) are respectively slidably connected to the two linear guide rails (101).