Interprocess part turnover mechanism for machining production line

Abstract

The utility model discloses a machining production line inter-process part turnover mechanism which comprises a rotating and turnover device, a control system and transmission devices, two sets of transmission devices are fixed to the two sides of the rotating and turnover device, and the control system is fixed to the outer side of the rotating and turnover device. The rotating and overturning device comprises supporting grooves formed in the two sides, overturning assemblies installed on the supporting grooves and a rotating assembly driven by the overturning assemblies to overturn. The rotating assembly comprises a supporting block arranged on the lower portion, a rotating motor installed in the middle of the supporting block and a rotating table driven by the rotating motor to rotate through an output shaft. Through cooperative work of the rotating and overturning device, the control system and the transmission device, automatic overturning of parts is achieved, and compared with a traditional manual overturning mode, time and labor cost are greatly saved, and production efficiency is improved; and through accurate control of the rotating assembly and the overturning assembly, high-precision overturning operation of the parts can be ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of a part turning mechanism between processes of a machining production line, in particular to a part turning mechanism between processes of a machining production line. Background Art

[0002] In the context of rapid development and modernization of the manufacturing industry, the concepts of industrial automation and intelligent manufacturing are gaining increasing attention. In order to improve production efficiency, reduce costs, improve product quality and realize intelligent production, manufacturing companies are increasingly demanding various advanced equipment and technologies.

[0003] In machining production lines, part flipping is a key process that enables multiple surfaces of a workpiece to be mechanically processed, thereby achieving higher precision and quality control. However, many companies currently still use manual flipping, which has many disadvantages. First, manual flipping requires a lot of time and labor costs, and is inefficient; second, high labor costs increase the company's production costs; in addition, manual flipping also has certain safety risks, which may cause worker injuries. Utility Model Content

[0004] The technical problem solved by the utility model is to overcome the defects mentioned in the background technology and provide a part turning mechanism between processes of a machining production line.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a part flipping mechanism between process steps of a machining production line, comprising a rotating and flipping device, a control system and a transmission device, two sets of transmission devices are fixed on both sides of the rotating and flipping device, and a control system is fixed on the outside of the rotating and flipping device, the rotating and flipping device comprises support grooves installed on both sides, a flipping assembly installed on the support grooves, and a rotating assembly driven by the flipping assembly to flip, the driving motor installed on the flipping assembly is installed on the outside of the support grooves, and the driven gear assembly and the driving gear assembly arranged on the flipping assembly are installed in grooves inside the two sets of support grooves, and a rubber chain is arranged between the driven gear assembly and the driving gear assembly, and the flipping gear arranged on the side of the rotating assembly is meshed with one side of the rubber chain, the rotating assembly comprises a support block arranged below, a rotating motor installed in the middle of the support block, and a rotating table driven to rotate by the rotating motor through an output shaft.

[0006] Furthermore, the transmission device includes a crawler belt, a power motor and a transmission support frame, the crawler belt is wrapped around the transmission roller inside the transmission support frame, and the power motor is installed and connected to the transmission support frame; the two ends of the two groups of support grooves are fixed on the transmission support frames on the sides of the two groups of transmission devices to form an integrated structure.

[0007] Furthermore, the support groove is a U-shaped structure, and the groove inside it is adapted to the driven gear assembly and the driving gear assembly, and the shafts in the middle of the driven gear assembly and the driving gear assembly are fixed by a support with a bearing.

[0008] Furthermore, the driving gear assembly is composed of two groups of driving gears and a shaft rod in the middle, and the shaft rod extending outside the driving gear is connected to the driving motor.

[0009] Furthermore, the support block is a square structure with a through hole inside for accommodating the output shaft of the rotating motor; the rotating table is a square structure with anti-slip texture on its surface, and the upper surface of the support block is higher than the supporting groove.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] By adopting the coordinated work of the rotating and flipping devices, control systems and transmission devices, automatic flipping of parts is achieved. Compared with the traditional manual flipping method, it greatly saves time and labor costs and improves production efficiency; the precise control of the rotating components and flipping components can ensure high-precision flipping operations on parts, so that each workpiece is processed evenly, thereby improving product quality and consistency; the use of machine automatic flipping mechanisms instead of manual operations eliminates safety risks in the flipping process, reduces the probability of worker injury, and reduces the incidence of work-related accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a top view schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a three-dimensional schematic diagram of the structure of the utility model;

[0014] Figure 3 It is a schematic diagram of the structural rotation and flipping device of the utility model;

[0015] Figure 4 It is a schematic diagram of the structural rotating assembly of the utility model.

[0016] Numbers in the figure: 1. Rotation and flipping device; 11. Support groove; 12. Rotation assembly; 121. Support block; 122. Rotation table; 123. Rotation motor; 13. Flipping assembly; 131. Driven gear assembly; 132. Driving gear assembly; 133. Flipping gear; 2. Control system; 3. Transmission device; 31. Track; 32. Power motor; 33. Transmission support frame. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4 The utility model provides a technical solution: a part turning mechanism between machining production line processes, comprising a rotating and turning device 1, a control system 2 and a transmission device 3. Two sets of transmission devices 3 are fixed on both sides of the rotating and turning device 1, and a control system 2 is fixed on the outside of the rotating and turning device 1.

[0019] Control system 2 is composed of electrical control and robot control system, which can coordinate the work of rotating and flipping parts, and monitor and control the whole flipping process. This mechanism adopts PLC and robot intelligent control, which can realize automatic detection and recognition of part position, angle and weight, and perform flipping processing operations according to the characteristics of different parts.

[0020] First, the parts to be flipped are placed on the conveyor belt, and the transmission device 3 transmits the product to the control system 2. The control system 2 detects the position and weight. Then the rotating and flipping device 1 automatically performs the rotation and flipping operations to complete the flipping and straightening of the parts. Finally, the product continues to be transported on the conveyor belt until the parts are unloaded and proceed to the next step of processing.

[0021] The rotating and flipping device 1 comprises a supporting groove 11 installed on both sides, a flipping assembly 13 installed on the supporting groove 11, and a rotating assembly 12 driven to flip by the flipping assembly 13. The driving motor installed on the flipping assembly 13 is installed on the outside of the supporting groove 11, and the driven gear assembly 131 and the driving gear assembly 132 provided on the flipping assembly 13 are installed in the grooves inside the two groups of supporting grooves 11, a rubber chain is provided between the driven gear assembly 131 and the driving gear assembly 132, and the flipping gear 133 provided on the side of the rotating assembly 12 is meshed with one side of the rubber chain.

[0022] The rotating assembly 12 includes a support block 121 disposed below, a rotating motor 123 installed in the middle of the support block 121 , and a rotating table 122 driven to rotate by the rotating motor 123 through an output shaft.

[0023] The transmission device 3 includes a crawler 31, a power motor 32 and a transmission support frame 33; the crawler 31 is wrapped around the transmission roller inside the transmission support frame 33, and the power motor 32 is installed and connected to the transmission support frame 33. The two ends of the two groups of support grooves 11 are fixed on the transmission support frame 33 on the sides of the two groups of transmission devices 3 to form an integrated structure, providing power for the movement of the crawler 31. The transmission support frame 33 adopts a rigid structure design, which can support the weight of the crawler 31 and ensure the stability of the crawler 31 during movement.

[0024] The support groove 11 is a U-shaped structure, and the groove inside it is adapted to the driven gear assembly 131 and the driving gear assembly 132. The shafts in the middle of the driven gear assembly 131 and the driving gear assembly 132 are fixed by a support with a bearing to ensure the stable installation and operation of the gear assembly. The support groove 11 is made of high-strength metal material, has good rigidity and stability, can withstand the large force generated during the flipping process, and provide reliable support for the entire flipping mechanism.

[0025] The driving gear assembly 132 is composed of two sets of driving gears and a shaft in the middle, and the shaft extending outside the driving gear is connected to the driving motor, and is linked with the driven gear assembly 131 through a rubber chain. The design of the driven gear assembly 131 can effectively transmit power and ensure the smooth flipping of the rotating assembly 12. At the same time, the rubber chain has a certain elasticity and wear resistance, which can reduce the noise and wear during the gear transmission process and increase the service life of the mechanism; the driving motor adopts a high-performance motor with adjustable speed and large torque, which can meet the flipping requirements under different working conditions.

[0026] The support block 121 is a square structure, and a through hole is arranged inside the support block 121 for accommodating the output shaft of the rotating motor 123. The material of the support block 121 is a high-strength alloy, which has good load-bearing capacity and wear resistance, and can ensure the stable operation of the rotating component 12. The rotating table 122 is a square structure, and its surface is provided with anti-slip grooves to prevent parts from slipping during the flipping process. The upper surface of the support block 121 is higher than the support groove 11, and can achieve 360-degree rotation under the drive of the rotating motor 123.

[0027] In actual application, when the part needs to be flipped, the control system 2 sends a command, the power motor 32 starts, and drives the track 31 to move, so that the entire flipping mechanism moves to the specified position, and then the drive motor starts to drive the active gear assembly 132 to rotate, and drives the driven gear assembly 131 to rotate through the rubber chain, and then the flipping gear 133 rotates to realize the flipping of the rotating assembly 12. At the same time, the rotating motor 123 starts, and drives the rotating table 122 to rotate through the output shaft to realize the rotation of the part.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A part turning mechanism between processes in a machining production line, comprising a rotating and turning device (1), a control system (2) and a transmission device (3), characterized in that: Two sets of transmission devices (3) are fixed on both sides of the rotating and flipping device (1), and a control system (2) is fixed on the outside of the rotating and flipping device (1). The rotating and flipping device (1) comprises support grooves (11) installed on both sides, a flipping assembly (13) installed on the support groove (11), and a rotating assembly (12) driven by the flipping assembly (13) to flip, the driving motor installed on the flipping assembly (13) is installed on the outside of the supporting groove (11), and the driven gear assembly (131) provided on the flipping assembly (13) is ) and a driving gear assembly (132) are installed in grooves inside the two groups of support grooves (11), and a rubber chain is arranged between the driven gear assembly (131) and the driving gear assembly (132), and a flip gear (133) arranged on the side of the rotating assembly (12) is meshed with the rubber chain, and the rotating assembly (12) includes a supporting block (121) arranged below, a rotating motor (123) installed in the middle of the supporting block (121), and a rotating table (122) driven to rotate by the rotating motor (123) through an output shaft.

2. The part turning mechanism between machining production line processes according to claim 1 is characterized in that: The transmission device (3) comprises a crawler belt (31), a power motor (32) and a transmission support frame (33); the crawler belt (31) is wrapped around a transmission roller inside the transmission support frame (33); the power motor (32) is mounted on and connected to the transmission support frame (33); and the two ends of the two groups of support grooves (11) are fixed on the transmission support frames (33) on the sides of the two groups of transmission devices (3) to form an integrated structure.

3. The part turning mechanism between machining production line processes according to claim 1 is characterized by: The support groove (11) is a U-shaped structure, and the groove inside it is adapted to the driven gear assembly (131) and the driving gear assembly (132), and the shafts in the middle of the driven gear assembly (131) and the driving gear assembly (132) are fixed by a support with a bearing.

4. The part turning mechanism between machining production line processes according to claim 2 is characterized by: The driving gear assembly (132) is composed of two sets of driving gears and a shaft rod in the middle, and the shaft rod extending outward from the driving gear is connected to a driving motor.

5. The part turning mechanism between machining production line processes according to claim 1 is characterized by: The support block (121) is a square structure, and a through hole is provided inside the support block (121) for accommodating the output shaft of the rotating motor (123); the rotating platform (122) is a square structure, and a non-slip pattern is provided on its surface, and the upper surface of the support block (121) is higher than the supporting groove (11).

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