Plate cutting device for sofa production and processing
By designing a plate cutting device for sofa production and processing, and adopting automatic adjustment and automatic processing functions, the problems of increased labor intensity and reduced production efficiency caused by manual adjustment in the prior art are solved, and higher applicability and processing efficiency are achieved.
Patent Information
- Application Number
- CN202421936554.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-12
AI Technical Summary
In the production process of sofas, the prior art requires manual adjustment of the cutting device to adapt to different sizes of sheets, resulting in increased labor intensity and reduced production efficiency.
A plate cutting device for sofa production and processing is designed, using supporting rings, moving rods, adjustment units, guide rods and contact blocks to realize automatic adjustment and automatic processing to adapt to different sizes of boards.
Through automatic adjustment and automatic processing functions, the labor intensity of personnel is reduced, and the applicability and processing efficiency of the device are improved.
Smart Images

Figure CN222945720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sofa processing and cutting devices, in particular to a plate cutting device for sofa production and processing. Background Art
[0002] The origin of sofas can be traced back to ancient Egypt around 2000 BC, but the real soft-covered sofas appeared in the late 16th and early 17th centuries. At that time, sofas were mainly filled with natural elastic materials such as horsehair, bird feathers, and plant hair, and covered with fabrics such as velvet and embroidery to form a soft surface for human contact. For example, the Farthingle chair, which was popular in Europe at that time and used by the public, was one of the earliest sofa chairs. Looking back at the history of sofa development in China, the "Jade Table" of the Han Dynasty should be the first to be recommended. The "Jade Table" with a thick layer of fabric described in "Xijing Miscellaneous Records" can be regarded as the "ancestor" of Chinese sofas.
[0003] When the sofa is produced, the boards, wood strips, etc. will be cut according to the drawings, cut into appropriate sizes and then processed, and finally assembled and filled.
[0004] When cutting and processing the sheet materials during sofa production, the device will be manually adjusted to the appropriate size before processing the sheet materials. When processing sheets of different sizes, personnel need to adjust again, which increases the labor intensity of personnel and affects production efficiency. To this end, we propose a sheet cutting device for sofa production and processing to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the prior art that when cutting and processing the plates during sofa production, the device is manually adjusted to a suitable size before processing the plates. When processing plates of different sizes, personnel are required to make adjustments again, which increases the labor intensity of personnel and affects production efficiency. A plate cutting device for sofa production and processing is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A plate cutting device for sofa production and processing is designed, comprising a cutting blade and a support ring, a plurality of support legs are fixed on the lower side of the support ring, support rods are fixed on the left and right sides of the support ring, two moving rods are arranged on the upper side of the support ring, an adjustment unit is arranged between the moving rods and the support rods, a guide rod is fixed on the upper side of the moving rod, a contact block is arranged on the right side of the guide rod, a moving unit is arranged between the contact block and the guide rod, a support plate is arranged on the lower side of the support ring, two connecting blocks are fixed between the support plate and the support ring, an A motor is installed on the upper side of the support plate, the cutting blade is installed on the shaft end of the A motor, and the A motor is connected to a power supply and a controller through a guide.
[0008] Preferably, a positioning ring is provided on the rear side of the cutting blade, and the positioning ring can slide and rotate on the outside of the A motor shaft end, and an A connecting plate is fixed on the rear side of the positioning ring, and a B connecting plate is fixed on the lower end of the rear side of the A connecting plate, and the B connecting plate is detachably connected to the upper side of the support plate by bolts.
[0009] By adopting the above technical solution, the positioning ring is used to fix the shaft end of motor A, so that the rotation of motor A with the cutting blade is more stable, thereby improving the cutting quality of the device.
[0010] Preferably, the upper side of the movable rod and the side of the guide rod facing the cutting blade are both provided with mounting grooves, and a plurality of auxiliary wheels are rotatably disposed inside the mounting grooves.
[0011] By adopting the above technical solution, the auxiliary wheels can make the plate move better on the moving rod and the guide rod, making it convenient for the device to move and process the plate.
[0012] Preferably, the adjustment unit includes two B motors, two A screws and two B screws, a guide groove is provided on the upper side of the support rod, two guide blocks are slidably mounted inside the guide groove, the guide block is fixedly connected to the lower side of the moving rod, two sliding grooves are provided on the upper side of the support ring, a driving block is fixed on the lower side of the moving rod and the driving block can slide inside the sliding groove, four through holes are provided on one side of the driving block, the A screw and the B screw can slide inside the through holes, an A threaded barrel is transmitted through threaded engagement on the outer side of the A screw, a B threaded barrel is transmitted through threaded engagement on the outer side of the B screw, the A threaded barrel and the B threaded barrel are both installed inside the through holes, and the two B threaded barrels are located Between the two A threaded barrels, the A threaded barrel is located on the front side of the cutting blade, and the B threaded barrel is located on the rear side of the cutting blade. A mounting plate is provided on the lower side of the driving block. The mounting plate is fixedly connected to the support ring, and a support block is fixed on the side of the mounting plate away from the support ring. Four positioning holes are provided on one side of the support block. Both the A screw and the B screw can rotate inside the positioning holes. The two A screws are connected by a gear rack meshing transmission, and the two B screws are connected by a gear rack meshing transmission. The two B motors are respectively installed on one side of the two support blocks, and the two B motor shaft ends are respectively connected to one end of the A screw and the B screw, and the B motor is connected to a power supply and a controller through wires.
[0013] By adopting the above technical solution, the adjustment unit is used to adjust the positions of the two moving rods on the support ring respectively, so that the device can adapt to plates of different widths and the position of the plates can be adjusted according to cutting requirements, thereby improving the applicability of the device.
[0014] Preferably, a flexible protective cover is provided on the rear side of the cutting blade, and guide rails are provided for sliding on the left and right sides of the flexible protective cover. The guide rails are fixedly connected to the inner side of the sliding groove and one side of the support block. The front and rear ends of the flexible protective cover are installed on one side of the driving block, and the flexible protective cover is located on the upper side of screw A and screw B.
[0015] By adopting the above technical solution, the flexible protective cover protects the A screw and the B screw on the lower side, prevents impurities carried by the upper plate from falling, and improves the stability of the device operation.
[0016] Preferably, the moving unit includes an electric linear guide, a mounting block is provided on the upper side of the guide rod, a moving block is fixed to the side of the mounting block away from the cutting blade, the electric linear guide is installed on one side of the guide rod, the moving block is installed on the moving end of the electric linear guide, a threaded hole is provided on one side of the mounting block, an adjusting rod is connected to the inner side of the threaded hole through a thread, the adjusting rod is fixedly connected to the contact block, and the electric linear guide is connected to a power supply and a controller through a wire.
[0017] By adopting the above technical solution, the moving unit moves with the contact block, and the contact block drives the plate to move on the device, so that the device can realize automatic processing, thereby improving the automation level and processing efficiency of the device.
[0018] Preferably, a dovetail groove is provided on the lower side of the mounting block, a guide bar is slidably disposed inside the dovetail groove, and the guide bar is fixedly connected to the upper side of the guide rod.
[0019] By adopting the above technical solution, the guide bar guides and supports the movement of the installation block, making the movement of the installation block more stable.
[0020] The utility model provides a board cutting device for sofa production and processing, which has the following beneficial effects:
[0021] 1. By setting the support ring, moving rod, adjustment unit and guide rod, the device can realize automatic adjustment capability, so that the device can adjust the moving rod according to the cutting requirements and the size of the plate, and process plates of different sizes, thereby reducing the labor intensity of personnel and improving the applicability and processing efficiency of the device.
[0022] 2. By setting contact blocks and moving units, the device can achieve automatic processing capabilities, reducing the labor intensity of personnel and improving the processing efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the front side top view of a three-dimensional structure of a plate cutting device for sofa production and processing proposed by the utility model;
[0024] Figure 2 The utility model proposed Figure 1 A partial enlarged schematic diagram of the three-dimensional structure of the middle A area;
[0025] Figure 3 The utility model proposed Figure 1 A schematic diagram of the partially enlarged three-dimensional structure of the middle B area;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of a plate cutting device for sofa production and processing proposed by the utility model, viewed from the rear side;
[0027] Figure 5 The utility model proposed Figure 4 A schematic diagram of the partially enlarged three-dimensional structure of the middle C area;
[0028] Figure 6 The utility model proposed Figure 4 Schematic diagram of the partially enlarged three-dimensional structure of area D in the middle.
[0029] In the figure: 1. cutting disc; 2. supporting ring; 3. supporting leg; 4. moving rod; 5. adjusting unit; 51. B motor; 52. A screw; 53. B screw; 54. driving block; 55. A threaded barrel; 56. B threaded barrel; 57. mounting plate; 58. supporting block; 59. flexible protective cover; 510. guide rail; 511. guide block; 6. guide rod; 7. contact block; 8. moving unit; 81. electric linear guide; 82. mounting block; 83. moving block; 84. adjusting rod; 85. guide strip; 9. supporting plate; 10. connecting block; 11. A motor; 12. positioning ring; 13. A connecting plate; 14. B connecting plate; 15. auxiliary wheel; 16. supporting rod. DETAILED DESCRIPTION
[0030] The technical scheme in the embodiments of the present invention will be clarified and fully described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0031] Reference Figure 1-6 A sheet cutting device for sofa production and processing comprises a cutting blade 1 and a supporting ring 2. A plurality of supporting legs 3 are fixed to the lower side of the supporting ring 2. The supporting legs 3 support the supporting ring 2. A supporting plate 9 is provided on the lower side of the supporting ring 2. Two connecting blocks 10 are fixed between the supporting plate 9 and the supporting ring 2. An A motor 11 is installed on the upper side of the supporting plate 9. The cutting blade 1 is installed on the shaft end of the A motor 11. The A motor 11 rotates with the cutting blade 1 to cut the sheet to a suitable size. A positioning ring 12 is provided on the rear side of the cutting blade 1. The positioning ring 12 can slide and rotate on the outer side of the shaft end of the A motor 11. An A connecting plate 13 is fixed on the rear side of the positioning ring 12. A B connecting plate 14 is fixed on the lower end of the rear side of the A connecting plate 13. The B connecting plate 14 is detachably connected to the upper side of the supporting plate 9 by bolts. The positioning ring 12 is used to fix and limit the shaft end of the A motor 11, so that the rotation of the A motor 11 with the cutting blade 1 is more stable, thereby improving the cutting quality of the device. The A motor 11 is connected to the power supply and the controller through the guide
[0032] Support rods 16 are fixed on both sides of the support ring 2, two moving rods 4 are arranged on the upper side of the support ring 2, a guide rod 6 is fixed on the upper side of the moving rod 4, a contact block 7 is arranged on the right side of the guide rod 6, and mounting grooves are arranged on the upper side of the moving rod 4 and the side of the guide rod 6 facing the cutting blade 1, and a plurality of auxiliary wheels 15 are rotatable inside the mounting grooves. The auxiliary wheels 15 can make the plate move better on the moving rod 4 and the guide rod 6, so that the device can move and process the plate conveniently.
[0033] An adjustment unit 5 is provided between the moving rod 4 and the support rod 16. The adjustment unit 5 includes two B motors 51, two A screws 52 and two B screws 53. A guide groove is provided on the upper side of the support rod 16. Two guide blocks 511 slide inside the guide groove. The guide block 511 is fixedly connected to the lower side of the moving rod 4. Two sliding grooves are provided on the upper side of the support ring 2. A driving block 54 is fixed on the lower side of the moving rod 4 and the driving block 54 can slide inside the sliding groove. Four through holes are provided on one side of the driving block 54. The rod 52 and the B screw rod 53 can slide inside the through hole, and a mounting plate 57 is provided on the lower side of the driving block 54. The mounting plate 57 is fixedly connected to the support ring 2, and a support block 58 is fixed on the side of the mounting plate 57 away from the support ring 2. Four positioning holes are provided on one side of the support block 58. Both the A screw rod 52 and the B screw rod 53 can rotate inside the positioning holes. The two A screw rods 52 are located outside the two B screw rods 53, so that the A screw rod 52 and the B screw rod 53 are placed symmetrically, making the operation of the adjustment unit 5 more stable.
[0034] A flexible protective cover 59 is provided on the rear side of the cutting blade 1, and guide rails 510 are slidingly arranged on the left and right sides of the flexible protective cover 59. The guide rails 510 are fixedly connected to the inner side of the sliding groove and one side of the support block 58. The front and rear ends of the flexible protective cover 59 are installed on one side of the driving block 54. The flexible protective cover 59 is located on the upper side of the A screw 52 and the B screw 53. The flexible protective cover 59 protects the A screw 52 and the B screw 53 on the lower side to prevent impurities carried by the upper plate from falling, thereby improving the stability of the device operation.
[0035] The outer side of the A screw 52 is transmitted with an A threaded barrel 55 through threaded meshing, and the outer side of the B screw 53 is transmitted with a B threaded barrel 56 through threaded meshing. The A threaded barrel 55 and the B threaded barrel 56 are both installed on the inner side of the through hole. The two B threaded barrels 56 are located between the two A threaded barrels 55, and the A threaded barrel 55 is located on the front side of the cutting blade 1 and the B threaded barrel 56 is located on the rear side of the cutting blade 1. The two A screws 52 are connected by gear rack meshing transmission, and the two B screws 53 are connected by gear rack meshing transmission. The two B motors 51 are respectively installed on one side of the two support blocks 58, and the shaft ends of the two B motors 51 are respectively connected to one end of the A screw 52 and the B screw 53. The B motor 51 is connected to the power supply and the controller through a wire. The B motor 51 can carry an A screw 52 and a The two B screw rods 53 rotate in the positioning holes on the support block 58, and the two A screw rods 52 and the two B screw rods 53 rotate together through the gear rack. With the rotation of the A screw rod 52 and the B screw rod 53, the corresponding A threaded barrel 55 and B threaded barrel 56 outside the A screw rod 52 and the B screw rod 53 move outside the A screw rod 52 and the B screw rod 53. At the same time, the A threaded barrel 55 moves with the front driving block 54, and the B threaded barrel 56 moves with the rear driving block 54, which can respectively move and adjust the moving rod 4 on the support ring 2. By adjusting the positions of the two moving rods 4 on the support ring 2, the device can adapt to plates of different widths, and the position of the plate can be adjusted according to cutting requirements, thereby improving the applicability of the device.
[0036] A moving unit 8 is provided between the contact block 7 and the guide rod 6. The moving unit 8 includes an electric linear guide rail 81. A mounting block 82 is provided on the upper side of the guide rod 6. A dovetail groove is provided on the lower side of the mounting block 82. A guide bar 85 is slidably provided inside the dovetail groove. The guide bar 85 is fixedly connected to the upper side of the guide rod 6. The guide bar 85 guides and supports the movement of the mounting block 82, making the movement of the mounting block 82 more stable. A moving block 83 is fixed on the side of the mounting block 82 away from the cutting blade 1. The electric linear guide rail 81 is installed on one side of the guide rod 6. The moving block 83 is installed on At the movable end of the electric linear guide 81, a threaded hole is provided on one side of the mounting block 82, and an adjusting rod 84 is connected to the inner side of the threaded hole through a thread. The adjusting rod 84 is fixedly connected to the contact block 7. The electric linear guide 81 is connected to the power supply and the controller through a wire. The electric linear guide 81 moves on the guide rod 6 with the mounting block 82 through the moving block 83, and then the mounting block 82 moves with the contact block 7 through the adjusting rod 84, so that the contact block 7 drives the plate to move, so that the device realizes automatic processing, and improves the automation level and processing efficiency of the device.
[0037] How it works:
[0038] According to the size of the plate and processing requirements, the adjustment unit 5 is used to adjust the positions of the two moving rods 4 on the support ring 2 respectively, and the position of the contact block 7 is adjusted by the adjustment rod 84 in the moving unit 8. The plate is placed on the moving rod 4, and the moving unit 8 is used to drive the contact block 7 to push the plate on the device. The A motor 11 drives the cutting blade 1 to rotate to automatically process the plate.
[0039] In the description of this patent, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position; be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sheet material cutting device for sofa production and processing, comprising a cutting blade (1) and a support ring (2), wherein a plurality of support legs (3) are fixed to the lower side of the support ring (2), characterized in that: Support rods (16) are fixed on both left and right sides of the support ring (2); two moving rods (4) are arranged on the upper side of the support ring (2); an adjustment unit (5) is arranged between the moving rod (4) and the support rod (16); a guide rod (6) is fixed on the upper side of the moving rod (4); a contact block (7) is arranged on the right side of the guide rod (6); a moving unit (8) is arranged between the contact block (7) and the guide rod (6); a support plate (9) is arranged on the lower side of the support ring (2); two connecting blocks (10) are fixed between the support plate (9) and the support ring (2); an A motor (11) is installed on the upper side of the support plate (9); the cutting blade (1) is installed on the shaft end of the A motor (11); and the A motor (11) is connected to a power supply and a controller through a guide.
2. A board cutting device for sofa production and processing according to claim 1, characterized in that: A positioning ring (12) is provided on the rear side of the cutting blade (1), and the positioning ring (12) can slide and rotate on the outer side of the shaft end of the A motor (11). An A connecting plate (13) is fixed on the rear side of the positioning ring (12), and a B connecting plate (14) is fixed on the lower end of the rear side of the A connecting plate (13). The B connecting plate (14) is detachably connected to the upper side of the support plate (9) by bolts.
3. The board cutting device for sofa production and processing according to claim 1 is characterized in that: The upper side of the moving rod (4) and the side of the guide rod (6) facing the cutting blade (1) are both provided with mounting grooves, and a plurality of auxiliary wheels (15) are rotatably arranged inside the mounting grooves.
4. The board cutting device for sofa production and processing according to claim 1 is characterized in that: The adjusting unit (5) comprises two B motors (51), two A screw rods (52) and two B screw rods (53). A guide groove is provided on the upper side of the support rod (16). Two guide blocks (511) are slidably arranged inside the guide groove. The guide blocks (511) are fixedly connected to the lower side of the moving rod (4). Two sliding grooves are provided on the upper side of the support ring (2). A driving block (54) is fixedly arranged on the lower side of the moving rod (4). The driving block (54) can slide inside the sliding groove. Four through holes are provided on one side of the driving block (54). The A screw rod (52) and the B screw rod (53) can slide inside the through holes. An A threaded cylinder (55) is transmitted on the outer side of the A screw rod (52) through threaded engagement. A B threaded cylinder (56) is transmitted on the outer side of the B screw rod (53) through threaded engagement. Both the A threaded cylinder (55) and the B threaded cylinder (56) are installed inside the through holes. The two B threaded cylinders (56) are located between the two A threaded cylinders (56). The threaded cylinder (55) is located between the threaded cylinders (55) and the A threaded cylinder (55) is located at the front side of the cutting blade (1) and the B threaded cylinder (56) is located at the rear side of the cutting blade (1). A mounting plate (57) is provided at the lower side of the driving block (54). The mounting plate (57) is fixedly connected to the support ring (2) and a support block (58) is fixedly provided at the side of the mounting plate (57) away from the support ring (2). Four positioning holes are provided at one side of the support block (58). Both the A screw rod (52) and the B screw rod (53) can rotate inside the positioning holes. The two A screw rods (52) are connected to each other through a gear rack meshing transmission. The two B screw rods (53) are connected to each other through a gear rack meshing transmission. The two B motors (51) are respectively mounted on one side of the two support blocks (58). The shaft ends of the two B motors (51) are respectively connected to one end of the A screw rod (52) and one end of the B screw rod (53). The B motors (51) are connected to a power supply and a controller through a wire.
5. A board cutting device for sofa production and processing according to claim 4, characterized in that: A flexible protective cover (59) is provided at the rear side of the cutting blade (1), and guide rails (510) are slidably provided on the left and right sides of the flexible protective cover (59), and the guide rails (510) are fixedly connected to the inner side of the sliding groove and one side of the support block (58), and the front and rear ends of the flexible protective cover (59) are installed on one side of the driving block (54), and the flexible protective cover (59) is located on the upper side of the A screw (52) and the B screw (53).
6. The board cutting device for sofa production and processing according to claim 1 is characterized in that: The moving unit (8) comprises an electric linear guide rail (81), a mounting block (82) is provided on the upper side of the guide rod (6), a moving block (83) is fixed on the side of the mounting block (82) away from the cutting blade (1), the electric linear guide rail (81) is mounted on one side of the guide rod (6), the moving block (83) is mounted on the moving end of the electric linear guide rail (81), a threaded hole is provided on one side of the mounting block (82), an adjusting rod (84) is connected to the inner side of the threaded hole by a thread, the adjusting rod (84) is fixedly connected to the contact block (7), and the electric linear guide rail (81) is connected to a power supply and a controller by a wire.
7. A board cutting device for sofa production and processing according to claim 6, characterized in that: A dovetail groove is provided on the lower side of the mounting block (82), a guide bar (85) is slidably disposed inside the dovetail groove, and the guide bar (85) is fixedly connected to the upper side of the guide rod (6).