Branch channel castable prefabricating device for blast furnace casting house containing homogenous materials

By designing a branch groove castable prefabricating device for blast furnace iron discharge field, the problem of inconvenient removal of castable prefabricated molds in the prior art is solved, and rapid and convenient castable extraction is achieved, and working efficiency is improved.

CN222945851UActive Publication Date: 2025-06-06GONGYI FUXIANG IND CO LTD
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Patent Information

Application Number
CN202421388411.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-06-06
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the production process of existing castable prefabricated blocks, it is inconvenient to take out the prefabricated mold after forming the castable, and the operation speed is slow, resulting in low working efficiency.

Method used

A prefabricating device for castable material for blast furnace iron discharge field containing homogeneous material is designed. The device includes a base, a prefabricated castable material, a left component and a right component. Each component moves horizontally through a drive device to form a prefabricated mold, and the forming castable material is separated and removed through the drive device.

Benefits of technology

Through this device, the formed castable material can be easily and quickly removed, which improves the working efficiency of the precast castable material and makes operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a branch channel castable prefabricating device for a blast furnace casting house containing homogeneous materials, which belongs to the technical field of castable prefabricating and comprises a base, a castable prefabricating component is arranged above the base and comprises a left component and a right component, and the left component and the right component are arranged on the base. The left assembly is connected with a left driving device used for driving the left assembly to move transversely, and the right assembly is connected with a right driving device used for driving the right assembly to move transversely. The left assembly comprises a left vertical plate, the front end of the left vertical plate is vertically and fixedly connected with a first front plate, and the rear end of the left vertical plate is vertically and fixedly connected with a first rear plate; the right assembly comprises a right vertical plate, the front end of the right vertical plate is vertically and fixedly connected with a second front plate, the rear end of the right vertical plate is vertically and fixedly connected with a second rear plate, and the left end of the second front plate and the left end of the second rear plate are both vertically and fixedly connected with extension plates. According to the pouring material taking device, formed pouring materials can be taken out easily, taking-out is convenient, taking-out speed is high, and working efficiency of prefabricated pouring materials is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of castable prefabrication, and in particular relates to a branch ditch castable prefabrication device for a blast furnace iron-making site containing homogeneous materials. Background Art

[0002] Castable prefabricated blocks are also called refractory prefabricated parts. The production method is to select refractory castables or plastics according to customer requirements, and after sufficient mixing, pour them into various prefabricated molds and form them by shaking and ramming. After forming, put them in a constant temperature and humidity room for maintenance, and the maintenance time generally takes 3 days. After the maintenance is completed, knock them with a small hammer, and judge the degree of solidification of the product by the sound of knocking, and determine whether they can be demoulded. If the sound is muffled and the surface is soft, it is generally necessary to dry it naturally, and demould it after it is fully solidified. Castable prefabricated blocks can be used directly or after baking according to different raw materials. For those with high requirements for creep performance, the product can also be sintered at high temperature before use. Castable prefabricated blocks are divided into aluminate cement, water glass, aluminum phosphate, clay bond and low cement prefabricated blocks according to the binder; they are divided into large, medium and small prefabricated blocks according to the weight. Prefabricated blocks are equipped with steel bars and anchors, so they are divided into ordinary prefabricated blocks, steel bar prefabricated blocks and anchor prefabricated blocks, etc. In the existing production process of castable prefabricated blocks, it is inconvenient to remove the castable prefabricated blocks from the prefabricated mold after the castable prefabricated blocks are formed, and the operation speed is slow. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and to provide a prefabricated device for branch ditch castables for a blast furnace iron-making site containing homogeneous materials, thereby solving the problems in the above-mentioned background technology.

[0004] The purpose of the utility model is achieved as follows: a prefabricated device for branch ditch castables for a blast furnace iron-making yard containing homogeneous materials, comprising a base, a castable prefabricated component is arranged above the base, the prefabricated component comprises a left component and a right component, the left component is connected to a left driving device for driving the left component to move horizontally, and the right component is connected to a right driving device for driving the right component to move horizontally; the left component comprises a left vertical plate, the front end of the left vertical plate is vertically fixedly connected to a first front plate, and the rear end of the left vertical plate is vertically fixedly connected to a first rear plate; the right component comprises a right vertical plate, the front end of the right vertical plate is vertically fixedly connected to a second front plate, and the rear end of the right vertical plate is vertically fixedly connected to a second rear plate, and the left ends of the second front plate and the second rear plate are both vertically fixedly connected to extension plates. When in use, the left component and the right component are pressed against each other, and then the slurry of the castable is added into the space between the left component and the right component. The left component and the right component are closed to form a prefabricated mold. When the castable is cooled and formed, the left component and the right component are separated by the left driving device and the right driving device. At this time, the formed castable can be easily taken out, and the removal is convenient and fast, thereby improving the working efficiency of the prefabricated castable.

[0005] Furthermore, the left drive device includes a left fixed plate fixedly arranged on the upper surface of the base, the plate surface of the left fixed plate is threadedly connected with a first screw extending laterally, the left end of the first screw is fixedly provided with a left drive unit, and the right end of the first screw is rotatably connected to the side wall of the left vertical plate. The left drive unit includes an outer ring body, and the inner wall of the outer ring body is fixedly connected with a plurality of support bars, and the inner end of the support bar is fixedly connected to the left end of the first screw. When in use, the outer ring body is held by hand and rotated, and the rotation of the outer ring body drives the first screw to rotate, and the first screw moves laterally during the rotation, thereby driving the left vertical plate to move laterally, so that the left vertical plate approaches the right vertical plate, or separates from the right vertical plate.

[0006] Furthermore, the right end of the first screw is connected to the side wall of the left vertical plate through a deep groove ball bearing; a groove is provided on the left side wall of the left vertical plate, and the deep groove ball bearing is fixedly arranged inside the groove, and the right end of the first screw is connected inside the deep groove ball bearing. By providing the deep groove ball bearing, the service life of the first screw is increased by utilizing the characteristics of the deep groove ball bearing that can withstand both lateral force and longitudinal force.

[0007] Furthermore, a left guide groove is opened on the upper surface of the base, and left guide protrusions are fixedly provided at the lower ends of the first front plate and the first rear plate. The left guide protrusion is slidably connected inside the left guide groove. Through the cooperation between the left guide groove and the left guide protrusion, the left vertical plate is more stable when moving laterally.

[0008] Furthermore, the right driving device comprises a right fixed plate fixedly arranged on the upper surface of the base, the plate surface of the right fixed plate is threadedly connected with a second screw rod extending laterally, the right end of the second screw rod is fixedly provided with a right driving part, and the left end of the second screw rod is rotatably connected with the side wall of the right vertical plate. When in use, the right driving part drives the second screw rod to rotate, and the second screw rod moves laterally during the rotation process, thereby driving the right vertical plate to move laterally, so that the right vertical plate approaches the left vertical plate or moves away from the left vertical plate.

[0009] Furthermore, a right guide groove is opened on the upper surface of the base, and the lower ends of the second front plate and the second rear plate are fixedly provided with right guide protrusions, and the right guide protrusion is slidably connected inside the right guide groove. Through the cooperation of the right guide groove and the right guide protrusion, the right vertical plate is more stable when moving horizontally.

[0010] The beneficial effects of the utility model are as follows: through the cooperation of the right guide groove and the right guide protrusion, the right vertical plate has stronger stability when it moves horizontally; through the cooperation of the left guide groove and the left guide protrusion, the left vertical plate has stronger stability when it moves horizontally. The left component and the right component are pressed against each other, and then the slurry of the castable is added into the space between the left component and the right component. The left component and the right component are closed to form a prefabricated mold. After the castable is cooled and formed, the left component and the right component are separated by the left driving device and the right driving device. At this time, the molded castable can be easily taken out, and the removal is convenient and fast, thereby improving the working efficiency of the prefabricated castable. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a main structural schematic diagram of the utility model;

[0012] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0013] Figure 3 It is a left-side stereoscopic structural schematic diagram of the utility model;

[0014] Figure 4 It is a right-side stereoscopic structural schematic diagram of the utility model.

[0015] In the figure: 1, base 2, left vertical plate 3, first front plate 4, first rear plate 5, right vertical plate 6, second front plate 7, second rear plate 8, extension plate 9, left fixed plate 10, first screw 11, left drive unit 12, deep groove ball bearing 13, left guide groove 14, right fixed plate 15, second screw 16, right drive unit 17, right guide groove. DETAILED DESCRIPTION

[0016] The following is a further detailed description of the present invention in conjunction with the accompanying drawings. It should be noted that all directional words such as up, down, front, back, left, and right that appear in the present invention are based on Figure 1 The directional words are made for reference figures, and all directional words do not limit the utility model, but are only for more clear description and explanation of the utility model. Example

[0017] like Figure 1-4As shown, the present embodiment discloses a prefabricated device for branch ditch castable material for a blast furnace iron-making yard containing homogeneous material, which comprises a base 1, a castable prefabricated component is arranged above the base 1, the prefabricated component comprises a left component and a right component, the left component is connected with a left driving device for driving the left component to move horizontally, and the right component is connected with a right driving device for driving the right component to move horizontally; the left component comprises a left vertical plate 2, the front end of the left vertical plate 2 is vertically fixedly connected with a first front plate 3, and the rear end of the left vertical plate 2 is vertically fixedly connected with a first rear plate 4; the right component comprises a right vertical plate 5, the front end of the right vertical plate 5 is vertically fixedly connected with a second front plate 6, and the rear end of the right vertical plate 5 is vertically fixedly connected with a second rear plate 7, and the left ends of the second front plate 6 and the second rear plate 7 are both vertically fixedly connected with an extension plate 8. When in use, the left component and the right component are pressed against each other, and then the slurry of the castable is added into the space between the left component and the right component. The left component and the right component are closed to form a prefabricated mold. When the castable is cooled and formed, the left component and the right component are separated by the left driving device and the right driving device. At this time, the formed castable can be easily taken out, and the removal is convenient and fast, thereby improving the working efficiency of the prefabricated castable. Example

[0018] like Figure 1-4 As shown, this embodiment discloses a prefabricated device for branch ditch castables for a blast furnace iron-making field containing homogeneous materials. Based on the embodiment 1, in order to achieve better effects, the left driving device includes a left fixed plate 9 fixedly arranged on the upper surface of the base 1, the plate surface of the left fixed plate 9 is threadedly connected with a first screw 10 extending laterally, the left end of the first screw 10 is fixedly provided with a left driving part 11, and the right end of the first screw 10 is rotatably connected to the side wall of the left vertical plate 2. The left driving part 11 includes an outer ring body, and a plurality of support bars are fixedly connected to the inner wall of the outer ring body, and the inner end of the support bar is fixedly connected to the left end of the first screw 10. When in use, the outer ring body is held by hand and rotated, and the rotation of the outer ring body drives the first screw 10 to rotate, and the first screw 10 moves laterally during the rotation, thereby driving the left vertical plate 2 to move laterally, so that the left vertical plate 2 approaches the right vertical plate 5, or separates from the right vertical plate 5.

[0019] For better effect, the right end of the first screw 10 is connected to the side wall of the left vertical plate 2 through a deep groove ball bearing 12; a groove is provided on the left side wall of the left vertical plate 2, and the deep groove ball bearing 12 is fixedly arranged inside the groove, and the right end of the first screw 10 is connected inside the deep groove ball bearing 12. By providing the deep groove ball bearing 12, the service life of the first screw 10 is increased by utilizing the characteristics of the deep groove ball bearing 12 that can withstand both lateral force and longitudinal force.

[0020] In order to achieve better effects, a left guide groove 13 is opened on the upper surface of the base 1, and left guide protrusions are fixedly provided at the lower ends of the first front plate 3 and the first rear plate 4. The left guide protrusion is slidably connected to the inside of the left guide groove 13. Through the cooperation between the left guide groove 13 and the left guide protrusion, the left vertical plate 2 is more stable when moving horizontally. Example

[0021] like Figure 1-4 As shown, this embodiment discloses a prefabricated device for branch ditch castables for a blast furnace iron-making site containing homogeneous materials. Based on the embodiment 2, for better effect, this embodiment comprises a right driving device fixedly arranged on the upper surface of the base 1, the plate surface of the right fixed plate 14 is threadedly connected with a second screw 15 extending laterally, the right end of the second screw 15 is fixedly provided with a right driving part 16, and the left end of the second screw 15 is rotatably connected with the side wall of the right vertical plate 5. When in use, the right driving part 16 drives the second screw 15 to rotate, and the second screw 15 moves laterally during the rotation process, thereby driving the right vertical plate 5 to move laterally, so that the right vertical plate 5 approaches the left vertical plate 2 or moves away from the left vertical plate 2.

[0022] In order to achieve better effects, a right guide groove 17 is opened on the upper surface of the base 1, and the lower ends of the second front plate 6 and the second rear plate 7 are fixed with right guide protrusions, and the right guide protrusion is slidably connected to the inside of the right guide groove 17. Through the cooperation between the right guide groove 17 and the right guide protrusion, the right vertical plate 5 is more stable when moving horizontally.

[0023] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A prefabricated device for branch ditch castables for a blast furnace iron-making site containing homogeneous materials, comprising a base, characterized in that: A castable prefabricated component is arranged above the base, and the prefabricated component includes a left component and a right component, the left component is connected to a left driving device for driving the left component to move horizontally, and the right component is connected to a right driving device for driving the right component to move horizontally; the left component includes a left vertical plate, the front end of the left vertical plate is vertically fixedly connected to the first front plate, and the rear end of the left vertical plate is vertically fixedly connected to the first rear plate; the right component includes a right vertical plate, the front end of the right vertical plate is vertically fixedly connected to the second front plate, and the rear end of the right vertical plate is vertically fixedly connected to the second rear plate, and the left ends of the second front plate and the second rear plate are both vertically fixedly connected to the extension plate.

2. The prefabrication device for branch ditch castables for a blast furnace iron-making site containing homogeneous materials according to claim 1 is characterized in that: The left driving device includes a left fixed plate fixedly arranged on the upper surface of the base, the plate surface of the left fixed plate is threadedly connected with a first screw rod extending laterally, the left end of the first screw rod is fixedly provided with a left driving part, and the right end of the first screw rod is rotatably connected to the side wall of the left vertical plate.

3. The prefabrication device for branch ditch castables for a blast furnace iron-making site containing homogeneous materials according to claim 2 is characterized in that: The left driving part comprises an outer ring body, a plurality of support bars are fixedly connected to the inner wall of the outer ring body, and the inner ends of the support bars are fixedly connected to the left end of the first screw rod.

4. The prefabrication device for branch ditch castables for a blast furnace iron-making site containing homogeneous materials according to claim 3 is characterized in that: The right end of the first screw is connected to the side wall of the left vertical plate through a deep groove ball bearing; a groove is provided on the left side wall of the left vertical plate, the deep groove ball bearing is fixedly arranged inside the groove, and the right end of the first screw is connected to the inside of the deep groove ball bearing.

5. The prefabricating device for branch ditch castables for blast furnace iron-making site containing homogeneous materials according to claim 4 is characterized in that: A left guide groove is formed on the upper surface of the base, and left guide protrusions are fixedly formed on the lower ends of the first front plate and the first rear plate, and the left guide protrusions are slidably connected to the inside of the left guide groove.

6. The prefabrication device for branch ditch castables for a blast furnace iron-making site containing homogeneous materials according to claim 1, characterized in that: The right driving device includes a right fixed plate fixedly arranged on the upper surface of the base, the plate surface of the right fixed plate is threadedly connected with a second screw rod extending laterally, the right end of the second screw rod is fixedly provided with a right driving part, and the left end of the second screw rod is rotatably connected to the side wall of the right vertical plate.

7. The prefabrication device for branch ditch castables containing homogeneous materials for blast furnace iron-making site according to claim 6 is characterized in that: A right guide groove is formed on the upper surface of the base, and right guide protrusions are fixedly formed at the lower ends of the second front plate and the second rear plate, and the right guide protrusions are slidably connected to the inside of the right guide groove.