High-compatibility automatic feeding device
By designing a high-compatibility automatic feeding device, including the primary screening part, the horizontal screening part, the material acceleration part, the longitudinal screening part and the sorting and discharge part, the problem of the vibration plate being prone to choke and stacking materials during the material processing process is solved, and the smooth transportation of materials and efficient discharge of materials are achieved.
Patent Information
- Application Number
- CN202421959167.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-13
AI Technical Summary
During the processing of material processing, existing vibrating discs are prone to chokes, stacks and scratches, which leads to an increase in equipment failure rate and affects production rate and pass rate.
A high-compatibility automatic feeding device is designed, including a vibrating disc and a spiral feeding track arranged on the inner side wall of the vibrating disc. A primary screening part, a transverse screening part, a material acceleration part, a longitudinal screening part and a sorting and discharge part are provided along the conveying direction of the feeding track. The screening, acceleration and sorting of materials are realized through these components to ensure smooth material transportation.
It effectively solves the problem of unsmooth transportation caused by clamping and stacking. The material acceleration part increases the transportation speed to meet the transportation of different materials. It has high compatibility, eliminates clamping and stacking phenomena, has a high discharge rate, and can accurately control the discharge quantity.
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Figure CN222947491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibration discs, in particular to a high-compatibility automatic feeding device. Background Art
[0002] The vibration plate is a device used for material transmission. The application range of the vibration plate is extremely wide. In the packaging equipment industry, the vibration plate needs to continue to separate and arrange the materials during the material sorting process to achieve effective feeding operations. At present, the vibration plates on the market have complex geometric shapes, thin sheets, and special-shaped parts that are difficult to feed, and are extremely prone to material jamming, stacking, and scratching, which increases the equipment failure rate and affects the production rate and qualified rate. Utility Model Content
[0003] The purpose of the utility model is to solve the problem in the prior art that the vibration disk is prone to material jamming, material stacking and material scratching, which leads to increased equipment failure rate and affects the production rate and qualified rate, and to propose a high-compatibility automatic feeding device.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a highly compatible automatic feeding device, comprising: a vibration plate and a feeding track spirally wound on the inner wall of the vibration plate, a primary screening section for screening irregularly stacked workpieces and pushing them back into the vibration plate along the conveying direction of the feeding track, a lateral screening section for pushing transversely flowing workpieces back into the vibration plate, a material acceleration section for increasing the conveying speed of the feeding track, a longitudinal screening section for pushing longitudinally flowing workpieces back into the vibration plate, and a sorting discharge section for counting the number and blowing the counted excess workpieces away from the discharge end one by one.
[0005] In the above-mentioned high-compatibility automatic feeding device, the primary screening part is provided with an adjusting baffle with one end extending through the wall of the vibration disk to the outside of the vibration disk, and the other end extending along the conveying direction of the feeding track and gradually reducing the feeding diameter of the feeding track to allow a single workpiece to pass through. The end of the adjusting baffle passing through the wall of the vibration disk is Z-shaped, and the Z-shaped part is fixed to the vibration disk by a locking member. The adjusting baffle away from the end of the Z-shaped part is provided with an adjusting push plate which can be adjustably installed on the outer wall of the vibration disk and one end passes through the wall to push the adjusting baffle. The adjusting baffle is pushed by adjusting the length of the adjusting push plate passing through the wall to adjust the feeding diameter of the feeding track.
[0006] In the above-mentioned high-compatibility automatic feeding device, the baffle is arc-shaped.
[0007] In the above-mentioned high-compatibility automatic feeding device, the horizontal screening part includes a first feed chute that avoids being recessed toward the outside of the vibration plate from the feeding track, and the bottom surface of the first feed chute is an inclined surface. The horizontal screening part also includes a first adjusting plate that can be adjustably installed on the outside of the vibration plate and one end of which is inserted from the outside of the vibration plate into the slot of the first feed chute, and a first arc-shaped scraper for scraping the stacked workpieces into the vibration plate. The length of the first adjusting plate extending to the slot is less than the diameter of the feeding track, and the upper surface of the first adjusting plate is flush with the surface of the feeding track. When the horizontal workpiece flows through the first adjustment plate, one end of the workpiece does not contact the first adjustment plate. Since one end of the workpiece is not supported by the first adjustment plate under the action of gravity, the workpiece falls from the first adjustment plate and flows back into the vibration plate from the first feed chute.
[0008] In the above-mentioned high-compatibility automatic feeding device, the material acceleration part is provided with an acceleration air outlet pipe whose air outlet end blows air in the feeding direction of the feeding track.
[0009] In the above-mentioned high-compatibility automatic feeding device, the longitudinal screening part includes a second feed chute that is prevented from being recessed toward the outside of the vibration plate from the feeding track, and the bottom surface of the second feed chute is an inclined surface. The longitudinal screening part also includes a second adjusting plate that can be adjustably installed on the outside of the vibration plate and one end of which is inserted from the outside of the vibration plate into the slot of the second feed chute, and a second arc scraper for scraping the stacked workpieces into the vibration plate. The length of the second adjusting plate extending to the slot is less than the diameter of the feeding track, and the upper surface of the second adjusting plate is flush with the surface of the feeding track. When the longitudinal workpiece flows through the second adjusting plate, one end of the workpiece does not contact the second adjusting plate. Since one end of the workpiece is not supported by the second adjusting plate under the action of gravity, the workpiece falls from the second adjustment plate and flows back into the vibration plate from the second feed chute.
[0010] In the above-mentioned high-compatibility automatic feeding device, the sorting and discharging part includes a photoelectric sensor for counting the number of workpieces flowing through and an air blow pipe for blowing away the incoming material from the rear when the front photoelectric sensor counts an appropriate number to ensure accurate counting. An adjustment strip groove is provided on the side wall of the vibration disk to enable the photoelectric sensor to move.
[0011] Compared with the existing technology, the utility model has the following advantages:
[0012] 1. The utility model can solve the problem of unsmooth conveying caused by material jamming and stacking by designing the primary screening part, the transverse screening part, the material acceleration part, the longitudinal screening part and the sorting and discharging part along the conveying direction of the feeding track. The material acceleration part can improve the transportation speed, meet the conveying needs of different materials, and has high compatibility.
[0013] 2. The stacked materials are screened for the first time by adjusting the baffle. The scraper and the adjusting plate can be used to scrape the horizontally and vertically stacked materials into the vibration plate and re-break them up, ensuring that only one material passes through the vibration plate in the horizontal and vertical directions. The air blowing port is accelerated to increase the transportation speed. When the discharge volume reaches the preset value, air is blown through the air blowing port to blow the excess materials back into the vibration plate.
[0014] 3. It can eliminate the phenomenon of material jamming and stacking.
[0015] 4. High discharging rate.
[0016] 5. The discharge quantity can be accurately controlled within the parameter range. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model from one perspective;
[0018] Figure 2 It is a structural schematic diagram of the utility model from another perspective. DETAILED DESCRIPTION
[0019] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0020] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0021] Unless otherwise defined, the technical or scientific terms used herein shall have the common meanings understood by persons with ordinary skills in the field to which the utility model belongs. The words "first", "second" and similar words used in the patent application specification and claims of the utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "a" do not indicate a quantity limitation, but indicate the existence of at least one.
[0022] See also Figure 1 and Figure 2 The present embodiment provides a highly compatible automatic feeding device, which comprises a vibrating plate 1 and a feeding track 2 spirally wound on the inner wall of the vibrating plate 1, and a primary screening part, a transverse screening part, a material acceleration part, a longitudinal screening part and a sorting and discharging part are sequentially arranged on the vibrating plate 1 along the conveying direction of the feeding track 2;
[0023] Specifically, in the present embodiment, the primary screening part is mainly used to screen irregularly stacked workpieces and push them back into the vibration plate 1 for re-transportation. The primary screening part comprises an arc-shaped adjusting baffle plate 3, which is extended along the conveying direction of the feeding track 2. One end of the adjusting baffle plate 3 is in a Z shape, and the Z-shaped part passes through the vibration plate 1 to the outside and is fixed to the vibration plate 1 by a locking member. The adjusting baffle plate 3 away from one end of the Z-shaped part is abutted with an adjusting push plate 4, and one end of the adjusting push plate 4 movably passes through the vibration plate 1 to extend to the outside, and a fixing plate is provided on the vibration plate 1, and a strip groove is provided on the fixing plate. The plate 4 is fixed on the fixed plate by a locking piece, and the length of the adjusting push plate 4 inserted into the vibration disk 1 can be adjusted through the strip groove. The adjusting push plate 4 pushes the adjusting baffle 3 to bend toward the vibration disk 1, so that the feeding diameter of the feeding track 2 is gradually reduced, and only a single workpiece is allowed to pass through to meet the conveying of workpieces of different sizes. The adjusting push plate 4 is adjusted to pass through the wall The length of the adjusting baffle 3 is pushed to adjust the feeding diameter of the feeding track 2, and then irregularly flowing and stacked workpieces can be blocked, and the flowing workpieces can be pushed off the feeding track 2, and the current limiting function can be realized at the same time.
[0024] Specifically, in the present embodiment, the transverse screening part is used to push the transversely flowing workpieces back into the vibration plate 1 for re-transportation, and the transverse screening part includes a first material discharge chute 5 which is prevented from being recessed toward the outside of the vibration plate 1 from the feeding track 2, and the bottom surface of the first material discharge chute 5 is an inclined surface, and the top of the first material discharge chute 5 is provided with a first horizontal fixing plate extending toward the outside of the vibration plate 1, and the first horizontal fixing plate is provided with a first adjusting plate 6 at one end of which is inserted from the outside of the vibration plate 1 into the notch of the first material discharge chute 5, and a strip groove is opened on the first adjusting plate 6, and the first adjusting plate 6 passes through the strip groove through a locking member to fix the first An adjusting plate 6 is locked on the first horizontal fixed plate. When the locking piece is loosened, the length of the first adjusting plate 6 inserted into the slot can be adjusted to meet the needs of conveying workpieces of different sizes. The length of the first adjusting plate 6 extending to the slot is less than the diameter of the feeding track 2, and the upper surface of the first adjusting plate 6 is flush with the surface of the feeding track 2. When the horizontal workpiece flows through the first adjusting plate 6, one end of the workpiece does not contact the first adjusting plate 6. Since one end of the workpiece is not supported by the first adjusting plate 6 under the action of gravity, the workpiece falls from the first adjusting plate 6 and flows back from the first unloading chute 5 to the vibration plate 1.
[0025] In order to prevent the stacked workpieces from flowing through the first adjusting plate 6, a first arc scraper 7 is provided on the wall of the vibration disk 1 on the side of the first adjusting plate 6. The first arc scraper 7 is L-shaped. The first arc scraper 7 has a first vertical plate and a first arc plate perpendicular to the first vertical plate. A strip groove is opened on the first vertical plate. The first vertical plate is fixed to the wall of the vibration disk 1 through the strip groove by a locking member. When the locking member is loosened, the height of the first arc plate can be adjusted to meet the transportation of products of different thicknesses. The stacked workpieces are scraped from the feeding track 2 to the vibration disk 1 through the first arc plate.
[0026] In order to speed up the conveying speed of the workpiece, a material acceleration part is set on the side of the horizontal screening part. The material acceleration part can increase the flow speed of the workpiece to improve efficiency. The material acceleration part is provided with an acceleration air outlet pipe 8 whose air outlet end blows air in the feeding direction of the feeding track 2. The acceleration air outlet pipe 8 is connected to an external air source through a hose. The acceleration air outlet pipe 8 is aimed at the workpiece for blowing, thereby accelerating the movement of the workpiece on the feeding track 2.
[0027] Specifically, in the present embodiment, the longitudinal screening part comprises a second material discharge chute 9 which avoids being recessed toward the outside of the vibration plate 1 from the feeding track 2, the bottom surface of the second material discharge chute 9 is an inclined surface, and a first horizontal fixing plate extending toward the outside of the vibration plate 1 is provided on the top of the first material discharge chute 5, and the longitudinal screening part also comprises a second adjusting plate 10 which is adjustably mounted on the outside of the vibration plate 1 and one end of which is inserted from the outside of the vibration plate 1 into the notch of the second material discharge chute 9, and a second arc-shaped scraper 11 for scraping the stacked workpieces into the vibration plate 1, the length of the second adjusting plate 10 extending to the notch is less than the diameter of the feeding track 2, and the second adjusting plate 10 is The upper surface of the plate 10 is flush with the surface of the feeding track 2. A strip groove is provided on the second adjustment plate 10. The second adjustment plate 10 passes through the strip groove through a locking member to lock the second adjustment plate 10 on the second horizontal fixed plate. When the locking member is loosened, the length of the second adjustment plate 10 inserted into the slot can be adjusted to meet the needs of conveying workpieces of different sizes. When the longitudinal workpiece flows through the second adjustment plate 10, one end of the workpiece does not contact the second adjustment plate 10. Since one end of the workpiece is not supported by the second adjustment plate 10 under the action of gravity, the workpiece falls from the second adjustment plate 10 and flows back from the second unloading chute 9 to the vibration plate 1.
[0028] Among them, the second arc scraper 11 is L-shaped, and the second arc scraper 11 has a second vertical plate and a second arc plate that is perpendicular to the second vertical plate. A strip groove is opened on the second vertical plate, and the second vertical plate is fixed to the wall of the vibration disk 1 by a locking member passing through the strip groove. When the locking member is loosened, the height of the second arc plate can be adjusted to meet the transportation of products of different thicknesses, and the stacked workpieces are scraped from the feeding track 2 into the vibration disk 1 through the second arc plate.
[0029] Specifically, in the present embodiment, the sorting and discharging section is mainly used to count the number and blow the counted excess workpieces away from the discharging end one by one. The sorting and discharging section includes a photoelectric sensor 12 for counting the number of workpieces flowing through and an air blowing pipe 13 for blowing away the incoming material from the rear to ensure accurate counting when the front end photoelectric sensor 12 counts an appropriate number of workpieces. An adjustment strip groove is provided on the side wall of the vibration disk 1 to enable the photoelectric sensor 12 to move. The air blowing pipe 13 is connected to an external air source through a hose. The photoelectric sensor 12 feeds back the sensed counting signal to the controller of the device. When the counted number is appropriate, the controller controls the air source to start, so that the air blowing pipe 13 is ventilated, and the workpieces flowing at the front end are blown away from the feeding track 2 and fall into the vibration disk 1 for re-transportation.
[0030] In this embodiment, the locking member is a handle screw or a butterfly screw.
[0031] To summarize, the above-mentioned highly compatible automatic feeding device initially screens the stacked materials by adjusting the baffle 3, and the scraper and the adjusting plate can scrape the horizontally and vertically stacked materials into the vibration plate 1 to disperse them again, ensuring that only one material passes through the vibration plate 1 in the horizontal and vertical directions, and the transportation speed is increased by accelerating the blowing port, and when the discharge volume reaches the preset value, air is blown through the blowing port to blow the excess material back into the vibration plate 1.
[0032] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
Claims
1. A highly compatible automatic feeding device, comprising: A vibration plate and a feeding track spirally wound on the inner wall of the vibration plate, characterized in that there are arranged in sequence on the vibration plate along the conveying direction of the feeding track a primary screening section for screening irregularly stacked workpieces and pushing them back into the vibration plate, a transverse screening section for pushing transversely flowing workpieces back into the vibration plate, a material acceleration section for increasing the conveying speed of the feeding track, a longitudinal screening section for pushing longitudinally flowing workpieces back into the vibration plate, and a sorting discharge section for counting the number and blowing the counted excess workpieces away from the discharge end one by one.
2. The high-compatibility automatic feeding device according to claim 1, characterized in that: The primary screening part is provided with an adjusting baffle with one end extending through the wall of the vibration disk to the outside of the vibration disk, and the other end extending along the conveying direction of the feed track to gradually reduce the feeding diameter of the feed track to allow a single workpiece to pass through. The end of the adjusting baffle passing through the wall of the vibration disk is Z-shaped, and the Z-shaped part is fixed to the vibration disk by a locking member. The adjusting baffle at one end away from the Z-shaped part is provided with an adjusting plate which is adjustably mounted on the outer wall of the vibration disk and one end passes through the wall to push the adjusting baffle. The adjusting baffle is pushed by adjusting the length of the adjusting plate passing through the wall to adjust the feeding diameter of the feed track.
3. The high-compatibility automatic feeding device according to claim 2, characterized in that: The adjustment baffle is arc-shaped.
4. The high-compatibility automatic feeding device according to claim 1, characterized in that: The horizontal screening part includes a first material chute which is prevented from being recessed toward the outer side of the vibration plate from the feeding track, and the bottom surface of the first material chute is an inclined surface. The horizontal screening part also includes a first adjusting plate which is adjustably installed on the outer side of the vibration plate and one end of which is inserted from the outer side of the vibration plate into the notch of the first material chute, and a first arc-shaped scraper for scraping the stacked workpieces into the vibration plate. The length of the first adjusting plate extending to the notch is less than the diameter of the feeding track, and the upper surface of the first adjusting plate is flush with the surface of the feeding track. When the horizontal workpiece flows through the first adjusting plate, one end of the workpiece does not contact the first adjusting plate. Since one end of the workpiece is not supported by the first adjusting plate under the action of gravity, the workpiece falls from the first adjustment plate and flows back into the vibration plate from the first material chute.
5. The high-compatibility automatic feeding device according to claim 1, characterized in that: The material accelerating part is provided with an accelerating air outlet pipe whose air outlet end blows air in the feeding direction of the feeding track.
6. The high-compatibility automatic feeding device according to claim 1, characterized in that: The longitudinal screening part includes a second material chute which is prevented from being recessed toward the outer side of the vibration plate from the feeding track, and the bottom surface of the second material chute is an inclined surface. The longitudinal screening part also includes a second adjusting plate which is adjustably installed on the outer side of the vibration plate and one end of which is inserted from the outer side of the vibration plate into the notch of the second material chute, and a second arc-shaped scraper for scraping the stacked workpieces into the vibration plate. The length of the second adjusting plate extending to the notch is less than the diameter of the feeding track, and the upper surface of the second adjusting plate is flush with the surface of the feeding track. When the longitudinal workpiece flows through the second adjusting plate, one end of the workpiece does not contact the second adjusting plate. Since one end of the workpiece is not supported by the second adjusting plate under the action of gravity, the workpiece falls from the second adjustment plate and flows back into the vibration plate from the second material chute.
7. The high-compatibility automatic feeding device according to claim 1, characterized in that: The sorting and discharging part includes a photoelectric sensor for counting the number of workpieces flowing through and an air blow pipe for blowing away the incoming materials from the rear when the number counted by the front photoelectric sensor is appropriate to ensure accurate counting. The side wall of the vibration plate is provided with an adjustment strip groove that enables the photoelectric sensor to move.