Intelligent pipeline feeding and sorting device

Abstract

The utility model discloses an intelligent pipeline feeding and sorting device, and relates to the technical field of pipeline manufacturing. The X-axis translation assembly comprises an X-axis guide rail fixedly mounted on the stand column, an X-axis moving seat translating along the X-axis guide rail, and an X-axis driving part for driving the X-axis moving seat to translate along the X-axis guide rail; the Y-axis translation assembly comprises a Y-axis guide rail fixedly mounted on the X-axis moving seat, a Y-axis moving seat translating along the Y-axis guide rail and a Y-axis driving part for driving the Y-axis moving seat to translate along the Y axis; the Z-axis translation assembly comprises a Z-axis guide rail fixedly mounted on the Y-axis moving seat, a Z-axis moving seat translating along the Z-axis guide rail, and a Z-axis driving part for driving the Z-axis moving seat to translate along a Z axis; the pipeline clamp is mounted on the Z-axis moving seat; the number of the Z-axis translation assemblies is two. According to the pipeline feeding and sorting device, automatic operation of the pipeline feeding and sorting process is achieved, working efficiency is greatly improved, and potential safety hazards of operators are eliminated.

Description

Technical Field

[0001] The utility model relates to the technical field of pipeline manufacturing, in particular to an intelligent pipeline feeding and sorting device. Background Art

[0002] At present, the common method of pipeline transportation is manual lifting, and the control equipment is a gantry crane or semi-gantry crane, a lifting chain or an electromagnet, etc., which requires personnel to operate on site. The disadvantages mainly include relying on people's subjective initiative and proficiency, low efficiency, large deviation in work rhythm, and on-site operation by personnel, which poses safety hazards. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a pipeline intelligent feeding and sorting device.

[0004] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0005] A pipeline intelligent feeding and sorting device, comprising:

[0006] Column;

[0007] An X-axis translation assembly comprises an X-axis guide rail fixedly mounted on the column, an X-axis moving seat translated along the X-axis guide rail, and an X-axis driving member for driving the X-axis moving seat to translate along the X-axis guide rail;

[0008] The Y-axis translation assembly comprises a Y-axis guide rail fixedly mounted on the X-axis moving seat, a Y-axis moving seat translated along the Y-axis guide rail, and a Y-axis driving member for driving the Y-axis moving seat to translate along the Y-axis;

[0009] The Z-axis translation assembly comprises a Z-axis guide rail fixedly mounted on the Y-axis moving seat, a Z-axis moving seat translated along the Z-axis guide rail, and a Z-axis driving member for driving the Z-axis moving seat to translate along the Z-axis;

[0010] and, a pipe clamp, mounted on the Z-axis moving seat;

[0011] Wherein, the Z-axis translation components are provided in two groups.

[0012] As a preferred solution of the pipeline intelligent feeding and sorting device described in the utility model, wherein: the X-axis translation components are provided with two groups, the two X-axis guide rails are arranged in parallel, and the two ends of the Y-axis guide rail are respectively fixedly mounted on the two X-axis moving seats.

[0013] As a preferred solution of the pipeline intelligent loading and sorting device of the utility model, wherein: the X-axis driving component includes an X-axis rack fixedly mounted on the X-axis guide rail, an X-axis driving motor fixedly mounted on the X-axis moving seat, and an X-axis driving gear connected to the X-axis driving motor, the X-axis rack is parallel to the X-axis guide rail, and the X-axis driving gear is meshed with the X-axis rack.

[0014] As a preferred solution of the pipeline intelligent feeding and sorting device described in the utility model, wherein: the X-axis driving component also includes a disc spring floating assembly, the disc spring floating assembly includes a disc spring fixedly mounted on the X-axis moving seat and a floating seat slidably mounted on the X-axis moving seat, the axis of the disc spring is perpendicular to the X-axis rack, the floating seat is in contact with the disc spring, and the X-axis driving motor is fixedly mounted on the floating seat.

[0015] As a preferred solution of the pipeline intelligent loading and sorting device of the utility model, wherein: the Y-axis driving component includes a Y-axis rack fixedly mounted on the Y-axis guide rail, a Y-axis driving motor fixedly mounted on the Y-axis moving seat, and a Y-axis driving gear connected to the Y-axis driving motor, the Y-axis rack is parallel to the Y-axis guide rail, and the Y-axis driving gear is meshed with the Y-axis rack.

[0016] As a preferred solution of the pipeline intelligent loading and sorting device described in the utility model, wherein: the Z-axis driving component includes a Z-axis rack fixedly mounted on the Z-axis guide rail, a Z-axis driving motor fixedly mounted on the Z-axis moving seat, and a Z-axis driving gear connected to the Z-axis driving motor, the Z-axis rack is parallel to the Z-axis guide rail, and the Z-axis driving gear is meshed with the Z-axis rack.

[0017] As a preferred solution of the pipeline intelligent feeding and sorting device of the utility model, wherein: a rotary drive component for driving the pipeline clamp to rotate around the Z axis is arranged on the Z-axis moving seat, and the rotary drive component includes a rotary gear rotatably mounted on the lower end of the Z-axis moving seat, a rotary drive motor fixedly mounted on the lower end of the Z-axis moving seat, and a rotary drive gear drivingly connected to the rotary drive motor, the pipeline clamp is fixedly mounted on the lower end of the rotary gear, and the rotary drive gear is meshed with the rotary gear.

[0018] As a preferred solution of the intelligent pipeline feeding and sorting device of the utility model, the pipeline clamp includes a hydraulic clamp.

[0019] As a preferred solution of the pipeline intelligent feeding and sorting device of the utility model, two columns are fixedly installed at the lower end of each X-axis guide rail, and reinforcing ribs are arranged between the columns and the X-axis guide rail.

[0020] The beneficial effects of the utility model are:

[0021] (1) The utility model drives the pipe clamp to translate along the X-axis, Y-axis and Z-axis respectively through the X-axis translation component, the Y-axis translation component and the Z-axis translation component, thereby realizing the precise positioning of the pipe clamp, and the above-mentioned driving components are all controlled by the controller, thereby realizing the automatic operation of the pipe loading and sorting process, greatly improving the work efficiency and eliminating the safety hazards of the operators.

[0022] (2) The utility model also provides a disc spring floating assembly in the X-axis drive member, so that the X-axis drive motor can float in a direction perpendicular to the X-axis guide rail, thereby avoiding the poor meshing effect between the X-axis drive gear and the X-axis drive rack, low walking positioning accuracy, excessive wear of the tooth surface, and even tooth knocking caused by the two X-axis guide rails being non-parallel due to assembly errors.

[0023] (3) In the present invention, two groups of Z-axis translation assemblies are provided. Both groups of Z-axis translation assemblies are connected with pipe clamps. Driven by the Z-axis driving member, the two groups of Z-axis translation assemblies can be raised and lowered independently, so that the pipe clamps in each group of Z-axis translation assemblies can clamp the pipe fittings separately. At the same time, the two groups of Z-axis translation assemblies can also be raised and lowered synchronously, so as to clamp pipes of different lengths.

[0024] (4) The utility model is also provided with a rotary drive assembly on the Z-axis movable seat. The rotary drive motor drives the rotary drive gear to rotate, which can drive the rotary gear to rotate around its own axis, and then drive the pipe clamp to rotate around the Z-axis, so that the pipe clamp can adjust the direction of the pipe after clamping the pipe, which is convenient for feeding the relevant groove and grinding equipment, and realizes the sequential processing of the interfaces at both ends of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0026] Figure 1 This is a schematic diagram of the structure of the pipeline intelligent feeding and sorting device provided by the utility model;

[0027] Figure 2 This is a front view of the pipeline intelligent feeding and sorting device provided by the utility model;

[0028] Figure 3 for Figure 1 The enlarged schematic diagram of point A in the middle;

[0029] Figure 4 for Figure 1 The enlarged schematic diagram of point B in the middle;

[0030] Figure 5 for Figure 2 The enlarged schematic diagram of the center C;

[0031] Figure 6 for Figure 2 The enlarged schematic diagram of point D in the middle;

[0032] Among them: 1. Column; 2. X-axis guide; 3. X-axis moving seat; 4. Y-axis guide; 5. Y-axis moving seat; 6. Z-axis guide; 7. Z-axis moving seat; 8. Pipe clamp; 9. X-axis rack; 10. X-axis drive motor; 11. X-axis drive gear; 12. Disc spring; 13. Floating seat; 14. Y-axis rack; 15. Y-axis drive motor; 16. Z-axis rack; 17. Z-axis drive motor; 18. Rotary gear; 19. Rotary drive motor; 20. Rotary drive gear; 21. Reinforcement ribs. DETAILED DESCRIPTION

[0033] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below according to specific implementation methods and in combination with the accompanying drawings.

[0034] Figure 1 The schematic diagram of the structure of the pipeline intelligent feeding and sorting device provided in the embodiment of the present application. The device includes a column 1, an X-axis translation component, a Y-axis translation component, a Z-axis translation component and a pipeline clamp 8. Among them, the X-axis translation component, the Y-axis translation component and the Z-axis translation component can respectively drive the pipeline clamp 8 to translate along the X-axis, the Y-axis and the Z-axis to achieve accurate positioning of the pipeline clamp 8.

[0035] Specifically, the X-axis translation assembly is fixedly mounted on the column 1. Figure 1 , two groups of X-axis translation assemblies are provided. Each group of X-axis translation assemblies includes an X-axis guide rail 2 fixedly mounted on a column 1, an X-axis moving seat 3 that translates along the X-axis guide rail 2, and an X-axis driving member for driving the X-axis moving seat 3 to translate along the X-axis guide rail 2. The two X-axis guide rails 2 in the two groups of X-axis translation assemblies are parallel to each other.

[0036] Two columns 1 are fixedly installed at the lower end of each X-axis guide rail 2. The X-axis guide rail 2 is supported by the two columns 1, thereby improving the stability of the X-axis guide rail 2. At the same time, a reinforcing rib 21 is provided between each column 1 and the X-axis guide rail 2, further improving the overall structural stability of the pipeline intelligent feeding and sorting device.

[0037] See also Figure 3The X-axis driving member includes an X-axis rack 9 fixedly mounted on the X-axis guide rail 2, an X-axis driving motor 10 fixedly mounted on the X-axis moving seat 3, and an X-axis driving gear 11 drivingly connected to the X-axis driving motor 10. The X-axis rack 9 is parallel to the X-axis guide rail 2. The X-axis driving gear 11 is meshed with the X-axis rack 9. The X-axis driving motor 10 drives the X-axis driving gear 11 to rotate, thereby driving the X-axis moving seat 3 to translate along the X-axis guide rail 2.

[0038] The Y-axis translation assembly includes a Y-axis guide rail 4 fixedly mounted on the X-axis moving seat 3, a Y-axis moving seat 5 that translates along the Y-axis guide rail 4, and a Y-axis driving member for driving the Y-axis moving seat 5 to translate along the Y-axis. The two ends of the Y-axis guide rail 4 are respectively fixedly mounted on the two X-axis moving seats 3. The Y-axis guide rail 4 is driven to translate along the X-axis guide rail 2 by the synchronous movement of the two X-axis moving seats 3.

[0039] Preferably, in order to avoid the poor meshing effect between the X-axis drive gear 11 and the X-axis drive rack, low walking positioning accuracy, excessive wear of the tooth surface and even tooth breakage caused by the non-parallelism of the two X-axis guide rails 2 due to assembly error, the X-axis drive member also includes a disc spring 12 floating component. Figure 3 The disc spring 12 floating assembly includes a disc spring 12 fixedly mounted on the X-axis moving seat 3 and a floating seat 13 slidably mounted on the X-axis moving seat 3. The axis of the disc spring 12 is perpendicular to the X-axis rack 9, and the floating seat 13 abuts against the disc spring 12, so that the floating seat 13 can float in a direction perpendicular to the X-axis guide rail 2. At the same time, the X-axis drive motor 10 is fixedly mounted on the floating seat 13, so that the X-axis drive motor 10 can float synchronously with the floating seat 13.

[0040] See also Figure 5 The Y-axis driving member includes a Y-axis rack 14 fixedly mounted on the Y-axis guide rail 4, a Y-axis driving motor 15 fixedly mounted on the Y-axis moving seat 5, and a Y-axis driving gear drivingly connected to the Y-axis driving motor 15. The Y-axis rack 14 is parallel to the Y-axis guide rail 4. The Y-axis driving gear is meshed with the Y-axis rack 14. The Y-axis driving motor 15 drives the Y-axis driving gear to rotate, thereby driving the Y-axis moving seat 5 to translate along the Y-axis guide rail 4.

[0041] The Z-axis translation assembly includes a Z-axis guide rail 6 fixedly mounted on the Y-axis moving seat 5, a Z-axis moving seat 7 that translates along the Z-axis guide rail 6, and a Z-axis driving member for driving the Z-axis moving seat 7 to translate along the Z-axis. Figure 4The Z-axis driving member includes a Z-axis rack 16 fixedly mounted on the Z-axis guide rail 6, a Z-axis driving motor 17 fixedly mounted on the Z-axis moving seat 7, and a Z-axis driving gear drivingly connected to the Z-axis driving motor 17. The Z-axis rack 16 is parallel to the Z-axis guide rail 6, and the Z-axis driving gear is meshed with the Z-axis rack 16. The pipe clamp 8 is mounted on the Z-axis moving seat 7. The Z-axis driving motor 17 drives the Z-axis driving gear to rotate, which can drive the Z-axis moving seat 7 to translate along the Z-axis guide rail 6, thereby driving the pipe clamp 8 to translate along the Z-axis guide rail 6.

[0042] See also Figure 1 and Figure 2 In this embodiment, two groups of Z-axis translation assemblies are provided. Both groups of Z-axis translation assemblies are connected with pipe clamps 8. Driven by the Z-axis driving member, the two groups of Z-axis translation assemblies can be raised and lowered independently, so that the pipe clamps 8 in each group of Z-axis translation assemblies can clamp the pipe fittings separately. At the same time, the two groups of Z-axis translation assemblies can also be raised and lowered synchronously, so as to clamp pipes of different lengths.

[0043] Preferably, a rotation drive assembly for driving the pipe clamp 8 to rotate around the Z axis is also provided on the Z axis moving seat 7. Figure 6 The rotary drive assembly includes a rotary gear 18 rotatably mounted at the lower end of the Z-axis moving seat 7, a rotary drive motor 19 fixedly mounted at the lower end of the Z-axis moving seat 7, and a rotary drive gear 20 drivingly connected to the rotary drive motor 19. The pipe clamp 8 is fixedly mounted at the lower end of the rotary gear 18, and the axis of the pipe clamp 8 coincides with the axis of the rotary gear 18. The rotary drive gear 20 is meshed with the rotary gear 18. The rotary drive motor 19 drives the rotary drive gear 20 to rotate, which can drive the rotary gear 18 to rotate around its own axis, and then drive the pipe clamp 8 to rotate around the Z axis, so that the pipe clamp 8 can adjust the direction of the pipe after clamping the pipe, which is convenient for feeding the relevant groove and grinding equipment, and realizing the sequential processing of the interfaces at both ends of the pipe.

[0044] In this embodiment, the pipe clamp 8 comprises a hydraulic clamp which can drive the clamp to open under the action of a hydraulic cylinder to grasp pipes of different diameters.

[0045] It should be noted that the X-axis drive motor 10, the Y-axis drive motor 15 and the Z-axis drive motor 17 are all in the form of servo motors driving precision reducers, which realizes the precise positioning of the pipe clamp 8. At the same time, the driving parts such as the X-axis drive motor 10, the Y-axis drive motor 15, the Z-axis drive motor 17 and the rotary drive motor 19 are all controlled by the controller, realizing the automatic operation of the pipe feeding and sorting process.

[0046] Therefore, the technical solution of the present application drives the pipe clamp 8 to translate along the X-axis, Y-axis and Z-axis respectively through the X-axis translation component, the Y-axis translation component and the Z-axis translation component, so as to realize the precise positioning of the pipe clamp 8, and the above-mentioned driving components are all controlled by the controller, thereby realizing the automated operation of the pipe loading and sorting process, greatly improving work efficiency and eliminating safety hazards of operators.

[0047] In addition to the above embodiments, the present invention may also have other implementation modes; any technical solutions formed by equivalent replacement or equivalent transformation shall fall within the protection scope required by the present invention.

Claims

1. A pipeline intelligent feeding and sorting device, characterized by: include: Column (1); An X-axis translation assembly comprises an X-axis guide rail (2) fixedly mounted on the column (1), an X-axis moving seat (3) that translates along the X-axis guide rail (2), and an X-axis driving member for driving the X-axis moving seat (3) to translate along the X-axis guide rail (2); A Y-axis translation assembly comprises a Y-axis guide rail (4) fixedly mounted on the X-axis moving seat (3), a Y-axis moving seat (5) that translates along the Y-axis guide rail (4), and a Y-axis driving member for driving the Y-axis moving seat (5) to translate along the Y-axis; A Z-axis translation assembly comprises a Z-axis guide rail (6) fixedly mounted on the Y-axis moving seat (5), a Z-axis moving seat (7) that translates along the Z-axis guide rail (6), and a Z-axis driving member for driving the Z-axis moving seat (7) to translate along the Z-axis; and, a pipe clamp (8), mounted on the Z-axis movable seat (7); Wherein, the Z-axis translation components are provided in two groups.

2. The pipeline intelligent feeding and sorting device according to claim 1 is characterized in that: The X-axis translation assembly is provided with two groups, the two X-axis guide rails (2) are arranged in parallel, and the two ends of the Y-axis guide rail (4) are respectively fixedly mounted on the two X-axis moving seats (3).

3. The pipeline intelligent feeding and sorting device according to claim 2 is characterized in that: The X-axis driving member comprises an X-axis rack (9) fixedly mounted on the X-axis guide rail (2), an X-axis driving motor (10) fixedly mounted on the X-axis moving seat (3), and an X-axis driving gear (11) drivingly connected to the X-axis driving motor (10), wherein the X-axis rack (9) is parallel to the X-axis guide rail (2), and the X-axis driving gear (11) is meshed with the X-axis rack (9).

4. The pipeline intelligent feeding and sorting device according to claim 3 is characterized by: The X-axis driving member also includes a disc spring floating assembly, which includes a disc spring (12) fixedly mounted on the X-axis moving seat (3) and a floating seat (13) slidably mounted on the X-axis moving seat (3), the axis of the disc spring (12) is perpendicular to the X-axis rack (9), the floating seat (13) abuts against the disc spring (12), and the X-axis driving motor (10) is fixedly mounted on the floating seat (13).

5. The pipeline intelligent feeding and sorting device according to claim 1 is characterized in that: The Y-axis driving member comprises a Y-axis rack (14) fixedly mounted on the Y-axis guide rail (4), a Y-axis driving motor (15) fixedly mounted on the Y-axis moving seat (5), and a Y-axis driving gear connected to the Y-axis driving motor (15); the Y-axis rack (14) is parallel to the Y-axis guide rail (4), and the Y-axis driving gear is meshed with the Y-axis rack (14).

6. The pipeline intelligent feeding and sorting device according to claim 1 is characterized in that: The Z-axis driving component comprises a Z-axis rack (16) fixedly mounted on the Z-axis guide rail (6), a Z-axis driving motor (17) fixedly mounted on the Z-axis moving seat (7), and a Z-axis driving gear connected to the Z-axis driving motor (17); the Z-axis rack (16) is parallel to the Z-axis guide rail (6), and the Z-axis driving gear is meshed with the Z-axis rack (16).

7. The pipeline intelligent feeding and sorting device according to claim 1 is characterized in that: The Z-axis moving seat (7) is provided with a rotary drive assembly for driving the pipe clamp (8) to rotate around the Z-axis. The rotary drive assembly comprises a rotary gear (18) rotatably mounted on the lower end of the Z-axis moving seat (7), a rotary drive motor (19) fixedly mounted on the lower end of the Z-axis moving seat (7), and a rotary drive gear (20) drivingly connected to the rotary drive motor (19). The pipe clamp (8) is fixedly mounted on the lower end of the rotary gear (18), and the rotary drive gear (20) is meshed with the rotary gear (18).

8. The pipeline intelligent feeding and sorting device according to claim 1 is characterized by: The pipe clamp (8) comprises hydraulic clamping jaws.

9. The pipeline intelligent feeding and sorting device according to claim 2 is characterized in that: Two columns (1) are fixedly mounted on the lower end of each X-axis guide rail (2), and reinforcing ribs (21) are provided between the columns (1) and the X-axis guide rail (2).

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