Aerobic fermentation integrated tank capable of sampling and detecting

By designing the material picking and feeding mechanism in the aerobic fermentation integrated tank, a pollution-free sampling operation is achieved, and the problem of sample contamination during the sampling process in the prior art is solved, and the detection efficiency and accuracy are improved.

CN222948353UActive Publication Date: 2025-06-06CNI ENVIRONMENT (BEIJING) CO LTD
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Patent Information

Application Number
CN202421589053.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-06
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing aerobic fermentation integrated tanks are prone to sample contamination during the sampling process, affecting the accuracy of the detection results.

Method used

A sample-detection integrated tank is designed, equipped with a material collection mechanism and a feeding mechanism. The sampling tube is driven by the solenoid valve to sample, and the sampling tube is used to use the interval-distributed sampling tube to sample from different positions of the material, which improves the sampling efficiency.

Benefits of technology

It effectively avoids sample contamination, improves the sampling and testing efficiency of the aerobic fermentation integrated tank, and ensures the accuracy of the test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aerobic fermentation integrated tank capable of sampling and detecting, and relates to the technical field of aerobic fermentation integrated tanks, the aerobic fermentation integrated tank comprises a tank body and a material taking mechanism, the upper part of the tank body is provided with a feed port, one side of the tank body is provided with a temperature controller, the outer side of the tank body is provided with a support seat, the lower part of the tank body is provided with a discharge port, and the discharge port is provided with a discharge port. And a stirring mechanism is arranged in the tank body. According to the aerobic fermentation integrated tank capable of sampling and detecting, when a material needs to be sampled and detected in the fermentation process of the material, a sampling pipe can be driven by an electromagnetic valve to take out the material from the interior of the tank body, then the material enters a material receiving groove, and a side plate is pulled to drive an inserting block to be separated from an inserting groove; and the sampling pipes which are distributed at intervals are arranged, so that sampling can be performed from different positions of the materials, and the sampling detection working efficiency of the aerobic fermentation integrated tank is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerobic fermentation integrated tanks, in particular to an aerobic fermentation integrated tank capable of sampling and detection. Background Art

[0002] Aerobic fermentation is a process in which aerobic microorganisms such as bacteria, actinomycetes and fungi oxidize part of organic matter into inorganic matter through their own life activities, through oxidation, reduction and synthesis, to provide the energy needed for microbial growth; and convert part of organic matter into nutrients needed by microorganisms to synthesize new cells. Aerobic fermentation requires an integrated tank to carry out. The aerobic fermentation integrated tank is a device used for organic waste treatment. It uses aerobic microorganisms to decompose and transform organic waste to achieve the purpose of waste reduction, resource utilization and harmless treatment.

[0003] However, the existing aerobic fermentation integrated tank has the following disadvantages. When the material is fermented in the aerobic fermentation integrated tank, it is necessary to frequently observe the specific fermentation conditions of the material and to perform sampling operations on the material. Usually, manual sampling is performed directly at the discharge port or the opening, which may cause the sample in the tank to be contaminated. Therefore, the existing aerobic fermentation integrated tank needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide an aerobic fermentation integrated tank capable of sampling and detection, so as to solve the problem in the current market proposed by the above-mentioned background technology that when materials are fermented in an aerobic fermentation integrated tank, it is necessary to frequently observe the specific conditions of the material fermentation and sample the materials. Usually, manual sampling is performed directly at the discharge port or the opening, which may cause the samples in the tank to be contaminated.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aerobic fermentation integrated tank capable of sampling and detection, comprising a tank body and a feeding mechanism, a feeding port is provided on the top of the tank body, a temperature controller is installed on one side of the tank body, a support seat is installed on the outside of the tank body, a feeding port is provided on the bottom of the tank body, a stirring mechanism is provided inside the tank body, electric heating tubes are provided on the inner walls on both sides of the tank body, the feeding mechanism is arranged on one side of the tank body, and one side of the feeding mechanism is connected to the support seat, one side of the feeding mechanism is connected to a material receiving mechanism, an exhaust port is installed on the side of the tank body away from the feeding port, and an air inlet is provided at the lower end of the tank body.

[0006] Preferably, the stirring mechanism includes a stirring rod No. 1, a gear No. 1, a motor, a stirring rod No. 2, a gear No. 2, a gear No. 3 and a stirring rod No. 3, and the interior of the tank body is equipped with stirring rod No. 1, stirring rod No. 2 and stirring rod No. 3 through bearings.

[0007] Preferably, one end of the No. 1 stirring rod is fixedly sleeved with a No. 1 gear, the outer side of the No. 2 stirring rod is fixedly sleeved with a No. 2 gear, and one side of the No. 2 stirring rod is connected to a motor.

[0008] Preferably, one end of the No. 3 stirring rod is fixedly sleeved with a No. 3 gear, the No. 1 gear is meshed with the No. 2 gear, and the No. 2 gear is meshed with the No. 3 gear.

[0009] Preferably, the material taking mechanism comprises a solenoid valve, a sampling tube and a sampling box, and one side of the tank body is provided with sampling tubes distributed at intervals.

[0010] Preferably, a solenoid valve is provided inside the sampling tube, one end of the sampling tube is connected to a sampling box, and the sampling box is connected to a support seat by bolts.

[0011] Preferably, the material receiving mechanism comprises a material receiving trough, a side plate, an insert block and a slot, and the interior of the sampling box is provided with material receiving troughs distributed at intervals, and the material receiving troughs are located below the sampling tube.

[0012] Preferably, one side of the material receiving trough is connected to a side plate, the side of the side plate close to the sampling box is connected to an insert block, and the side of the sampling box close to the insert block is provided with a slot.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the aerobic fermentation integrated tank capable of sampling and detection:

[0014] 1. A material receiving mechanism and a material taking mechanism are provided. When the material needs to be sampled and tested during the fermentation process, the sampling tube can be driven by the solenoid valve to take out the material from the inside of the tank body, and then the material enters the material receiving trough. The side plate is pulled to make the side plate drive the plug block to disengage from the slot, and then the material receiving trough can be taken out. In addition, sampling tubes are arranged at intervals, and samples can be taken from different positions of the material, thereby improving the sampling and testing efficiency of the aerobic fermentation integrated tank.

[0015] 2. A stirring mechanism is provided, which can make the motor drive the No. 2 stirring rod to rotate, and the No. 2 stirring rod drives the No. 2 gear to rotate, and then the No. 2 gear is meshed with the No. 1 gear and the No. 2 gear, driving the No. 2 gear and the No. 3 gear to rotate together, and can drive the No. 1 stirring rod and the No. 3 stirring rod to rotate at the same time. The three stirring rods rotate at the same time, which can make the materials mixed more evenly, facilitate the subsequent fermentation more fully, and improve the working efficiency of the aerobic fermentation integrated tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0019] Figure 4 This is an enlarged structural diagram of the utility model at A;

[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the stirring rod No. 1 of the utility model.

[0021] In the figure: 1. tank body; 2. feed inlet; 3. temperature controller; 4. support base; 5. discharge port; 6. stirring mechanism; 61. stirring rod No. 1; 62. gear No. 1; 63. motor; 64. stirring rod No. 2; 65. gear No. 2; 66. gear No. 3; 67. stirring rod No. 3; 7. electric heating tube; 8. material receiving mechanism; 81. material receiving trough; 82. side plate; 83. plug block; 84. slot; 9. material taking mechanism; 91. solenoid valve; 92. sampling tube; 93. sampling box; 10. air inlet; 11. exhaust port. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a technical solution: an aerobic fermentation integrated tank capable of sampling and detection, comprising a tank body 1 and a material taking mechanism 9, a feed port 2 is provided on the top of the tank body 1, a temperature controller 3 is installed on one side of the tank body 1, a support seat 4 is installed on the outside of the tank body 1, a discharge port 5 is provided on the bottom of the tank body 1, a stirring mechanism 6 is provided inside the tank body 1, electric heating pipes 7 are provided on the inner walls on both sides of the tank body 1, the material taking mechanism 9 is arranged on one side of the tank body 1, and one side of the material taking mechanism 9 is connected to the support seat 4, one side of the material taking mechanism 9 is connected to a material receiving mechanism 8, an exhaust port 11 is installed on the side of the tank body 1 away from the feed port 2, and an air inlet 10 is provided at the lower end of the tank body 1.

[0024] according to Figure 2 and Figure 5As shown, the stirring mechanism 6 includes a stirring rod No. 1 61, a gear No. 1 62, a motor 63, a stirring rod No. 2 64, a gear No. 2 65, a gear No. 3 66 and a stirring rod No. 3 67. The interior of the tank body 1 is provided with a stirring rod No. 1 61, a stirring rod No. 2 64 and a stirring rod No. 3 67 through a bearing. One end of the stirring rod No. 1 61 is fixedly sleeved with the gear No. 1 62, the outer side of the stirring rod No. 2 64 is fixedly sleeved with the gear No. 2 65, one side of the stirring rod No. 2 64 is connected to the motor 63, one end of the stirring rod No. 3 67 is fixedly sleeved with the gear No. 3 66, the gear No. 1 62 is meshed with the gear No. 2 65, the gear No. 2 65 is meshed with the gear No. 3 66, the top view distribution structure between the stirring rod No. 1 61, the stirring rod No. 2 64 and the stirring rod No. 3 67 is a triangle, and the stirring blades of the stirring rod No. 1 61, the stirring rod No. 2 64 and the stirring rod No. 3 67 are cross-distributed.

[0025] In specific implementation, most aerobic fermentation integrated tanks will use a single stirring paddle to stir and mix the materials, which will prolong the stirring time and reduce the efficiency. Before the materials are fermented, they need to be stirred and mixed. Then, during the stirring and mixing of the materials, the motor 63 can be started to drive the No. 2 stirring rod 64 to rotate, and the No. 2 stirring rod 64 drives the No. 2 gear 65 to rotate. Subsequently, the No. 2 gear 65 is meshed with the No. 1 gear 62 and the No. 2 gear 65, driving the No. 2 gear 65 and the No. 3 gear 66 to rotate together, and can drive the No. 1 stirring rod 61 and the No. 3 stirring rod 67 to rotate at the same time. The simultaneous rotation of the three stirring rods can make the materials mixed more evenly, facilitate subsequent fermentation to be more sufficient, and improve the working efficiency of the aerobic fermentation integrated tank.

[0026] according to Figure 3 and Figure 4 As shown, the material taking mechanism 9 includes a solenoid valve 91, a sampling tube 92 and a sampling box 93. One side of the tank body 1 is provided with sampling tubes 92 distributed at intervals, and the sampling tube 92 is provided with a solenoid valve 91 inside. One end of the sampling tube 92 is connected to the sampling box 93, and the sampling box 93 is connected to the support seat 4 by bolts. The material receiving mechanism 8 includes a material receiving trough 81, a side plate 82, an insert block 83 and a slot 84. The sampling box 93 is provided with material receiving troughs 81 distributed at intervals, and the material receiving trough 81 is located below the sampling tube 92. One side of the material receiving trough 81 is connected to the side plate 82, and the side of the side plate 82 close to the sampling box 93 is connected to the insert block 83, and the side of the sampling box 93 close to the insert block 83 is provided with a slot 84.

[0027] In specific implementation, when the material needs to be locally sampled and tested during the fermentation process, the solenoid valve 91 can be used to drive the sampling tube 92 to take out the material from the inside of the tank body 1, so that the material enters the material receiving trough 81 through the sampling tube 92, and then the material can be placed in the material receiving trough 81, and then the side plate 82 can be pulled to one side so that the side plate 82 drives the plug block 83 to disengage from the slot 84, and then the material receiving trough 81 can be quickly taken out, the material can be sampled quickly, and the sampling tubes 92 are arranged at intervals, so that samples can be taken from different positions of the material, thereby improving the sampling and testing efficiency of the aerobic fermentation integrated tank.

[0028] Working principle: When using this aerobic fermentation integrated tank that can be sampled and tested, first, the material can be put into the tank body 1 through the feed port 2, and then the oxygen can be transported to the tank body 1 through the air inlet 10, and then the oxygen can be discharged from the exhaust port 11, and then the organic waste and microorganisms can be fully stirred through the stirring mechanism 6. After the stirring and mixing is completed, the temperature parameters can be input through the temperature controller 3, so that the electric heating tube 7 provides the fermentation temperature, and then the material uses a large number of aerobic microorganisms in the aerobic fermentation integrated tank to decompose and transform the organic matter. During the fermentation process, sampling can be carried out through the material taking mechanism 9 and the material receiving mechanism 8 for easy detection. After the material is fermented, it can be discharged through the discharge port 5 to improve the working efficiency of the aerobic fermentation integrated tank. The contents not described in detail in this description belong to the existing technology known to professional and technical personnel in this field.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An aerobic fermentation integrated tank capable of sampling and testing, comprising a tank body (1) and a material taking mechanism (9), characterized in that: A feed port (2) is provided on the top of the tank body (1), a temperature controller (3) is installed on one side of the tank body (1), a support seat (4) is installed on the outside of the tank body (1), a discharge port (5) is provided on the bottom of the tank body (1), a stirring mechanism (6) is provided inside the tank body (1), electric heating pipes (7) are provided on the inner walls of both sides of the tank body (1), a material taking mechanism (9) is arranged on one side of the tank body (1), and one side of the material taking mechanism (9) is connected to the support seat (4), and one side of the material taking mechanism (9) is connected to a connection The material taking mechanism (8) comprises a gas outlet (11) installed on one side of the tank body (1) away from the material feeding port (2), an air inlet (10) is arranged at the lower end of the tank body (1), and the material taking mechanism (9) comprises a solenoid valve (91), a sampling tube (92) and a sampling box (93), one side of the tank body (1) is provided with sampling tubes (92) distributed at intervals, the interior of the sampling tube (92) is provided with a solenoid valve (91), one end of the sampling tube (92) is connected to the sampling box (93), and the sampling box (93) is connected to the support seat (4) by bolts.

2. The aerobic fermentation integrated tank capable of sampling and detection according to claim 1, characterized in that: The stirring mechanism (6) comprises a first stirring rod (61), a first gear (62), a motor (63), a second stirring rod (64), a second gear (65), a third gear (66) and a third stirring rod (67); the first stirring rod (61), the second stirring rod (64) and the third stirring rod (67) are installed inside the tank body (1) via bearings.

3. The aerobic fermentation integrated tank capable of sampling and detection according to claim 2, characterized in that: One end of the No. 1 stirring rod (61) is fixedly sleeved with a No. 1 gear (62), the outer side of the No. 2 stirring rod (64) is fixedly sleeved with a No. 2 gear (65), and one side of the No. 2 stirring rod (64) is connected to a motor (63).

4. The aerobic fermentation integrated tank capable of sampling and detection according to claim 3, characterized in that: One end of the third stirring rod (67) is fixedly sleeved with a third gear (66), the first gear (62) is meshed with the second gear (65), and the second gear (65) is meshed with the third gear (66).

5. The aerobic fermentation integrated tank capable of sampling and detection according to claim 1, characterized in that: The material receiving mechanism (8) comprises a material receiving trough (81), a side plate (82), an insert block (83) and a slot (84); the interior of the sampling box (93) is provided with material receiving troughs (81) distributed at intervals, and the material receiving troughs (81) are located below the sampling tube (92).

6. The aerobic fermentation integrated tank capable of sampling and detection according to claim 5, characterized in that: One side of the material receiving trough (81) is connected to a side plate (82), a side of the side plate (82) close to the sampling box (93) is connected to an insert block (83), and a side of the sampling box (93) close to the insert block (83) is provided with a slot (84).