Slag removal device for surface heat treatment
By designing an automated transportation and clamping mechanism, the problems of uneven metal heating and artificial transfer media in the prior art are solved, and the uniformity and efficiency of surface heat treatment are achieved.
Patent Information
- Application Number
- CN202420662409.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing surface heat treatment slag cleaning device reduces the heat treatment effect due to uneven clamping during heating, and requires manual transfer of media to affect efficiency.
A surface heat treatment slag cleaning device is designed, including a transport mechanism and a clamping mechanism. The transport mechanism realizes automatic transportation and heating of metal through electric telescopic rods and push plates, and the clamping mechanism realizes uniform heating and cooling of metal through rotating cylinders and telescopic cylinders.
Through automated transportation and clamping mechanisms, uniform heating and efficient cooling of metals are achieved, the effect and efficiency of heat treatment are improved, and manual intervention is reduced.
Smart Images

Figure CN222948397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface heat treatment, in particular to a surface heat treatment slag removal device. Background Art
[0002] Heat treatment is a process in which a metal workpiece is heated to a suitable temperature in a certain medium, kept at this temperature for a certain period of time, and then cooled at different speeds in different media to control its performance by changing the surface or internal microstructure of the metal material.
[0003] The prior art has the following problems:
[0004] 1. The existing surface heat treatment slag removal device, during use, usually adopts the method of clamping the metal and heating the metal by the heating ring, so that when the metal is heated, the clamped part is not easy to be heated evenly, resulting in uneven heating of the metal and reducing the effect of heat treatment.
[0005] 2. The existing surface heat treatment slag removal device needs to be manually transferred and placed in different media for cooling during use, which is time-consuming and labor-intensive and affects the efficiency of metal heat treatment. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a surface heat treatment slag removal device, which solves the problem that in the current use process, the metal is usually clamped and heated by a heating ring, so that when the metal is heated, the clamped part is not easy to be heated evenly, resulting in uneven heating of the metal, reducing the effect of the heat treatment and requiring manual transfer and cooling in different media, which is time-consuming and labor-intensive, affecting the efficiency of the metal heat treatment.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface heat treatment slag removal device, comprising a base, a heating bin is fixedly connected to the top of the base, a material receiving box is fixedly connected to the top of the base, a transport mechanism is arranged on the top of the base, and a clamping mechanism is fixedly connected to the top of the base; the transport mechanism comprises an electric telescopic rod, a push plate is fixedly connected to one side of the electric telescopic rod, a placing table is arranged on one side of the push plate, a roller is arranged on the top of the base, a telescopic partition is fixedly connected to the inside of the heating bin, a first telescopic cylinder is fixedly connected to one side of the telescopic partition, and the first telescopic cylinder A connecting block is fixedly connected to one side of the cylinder, and a heating component is fixedly connected to the inside of the heating chamber; the clamping mechanism includes an outer shell, a slide rail is fixedly connected to the top of the inner shell, a rotating cylinder is fixedly connected to one side of the slide rail, a screw is arranged on one side of the rotating cylinder, a moving block is arranged on the screw, a fixed plate is fixedly connected to the bottom of the moving block, a second telescopic cylinder is fixedly connected to the bottom of the fixed plate, a connecting plate is fixedly connected to the bottom of the second telescopic cylinder, a driving component is fixedly connected to one side of the connecting plate, a splint is arranged at the bottom of the connecting plate, and a cooling pool is arranged inside the outer shell.
[0008] As a preferred technical solution of the utility model, a plurality of telescopic partitions are provided, and the telescopic partitions are symmetrically fixed inside the heating chamber respectively. A plurality of first telescopic cylinders are provided, and the first telescopic cylinders are fixed on one side of the telescopic partitions respectively.
[0009] As a preferred technical solution of the utility model, the rotary cylinder is connected to the lead screw via a rotating shaft, a through hole is provided inside the moving block, and the moving block is threadedly connected to the lead screw via the through hole.
[0010] As a preferred technical solution of the utility model, the moving block is connected to the second telescopic cylinder via a fixed plate.
[0011] As a preferred technical solution of the utility model, a plurality of the driving assemblies are provided, and the driving assemblies are symmetrically fixed on both sides of the connecting plate. There are two clamping plates, and the clamping plates are symmetrically arranged at the bottom of the connecting plate.
[0012] As a preferred technical solution of the utility model, a plurality of rollers are provided, and the rollers are symmetrically arranged on the top of the base, and the placement table is slidably connected to the base via the rollers.
[0013] As a preferred technical solution of the present invention, a plurality of heating components are provided, and the heating components are symmetrically fixed inside the heating chamber.
[0014] Compared with the prior art, the utility model provides a surface heat treatment slag removal device, which has the following beneficial effects:
[0015] 1. This surface heat treatment slag removal device is provided with a transportation mechanism. During use, the metal is placed on a placement table, and the electric telescopic rod is started. Since the placement table is slidably connected to the base through rollers, the electric telescopic rod will push the placement table to move through the push plate. When the placement table enters the heating chamber, the first telescopic cylinder is started to control the telescopic partition to move, and the heating component is started for heating at the same time. The telescopic partition is separated, and while the placement table is limited, the heat loss can be reduced, thereby improving the effect of metal heat treatment.
[0016] 2. This surface heat treatment slag removal device is provided with a clamping mechanism. When the metal heat treatment is completed, the placement table is pushed into the shell through the electric telescopic rod, and the rotating cylinder is started to control the screw to rotate, so that the moving block drives the second telescopic cylinder and the connecting plate to move. By starting the second telescopic cylinder and the driving assembly, the clamping plate on the connecting plate clamps the metal, and then the metal is placed in the cooling pool to cool the metal. Finally, the metal is placed in the material receiving box, which improves the efficiency of metal heat treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the heating chamber structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the housing structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the housing structure of the utility model.
[0021] In the figure: 1. base; 2. heating bin; 3. material receiving box; 4. transport mechanism; 401. electric telescopic rod; 402. push plate; 403. placement table; 404. roller; 405. telescopic partition; 406. first telescopic cylinder; 407. connecting block; 408. heating component; 5. clamping mechanism; 501. housing; 502. slide rail; 503. rotating cylinder; 504. lead screw; 505. moving block; 506. fixed plate; 507. second telescopic cylinder; 508. connecting plate; 509. driving component; 510. clamping plate; 511. cooling pool. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 In this embodiment: a surface heat treatment slag removal device comprises a base 1, a heating bin 2 is fixedly connected to the top of the base 1 for heating, a material receiving box 3 is fixedly connected to the top of the base 1 for receiving materials, a transportation mechanism 4 is arranged on the top of the base 1 for transporting metal, and a clamping mechanism 5 is fixedly connected to the top of the base 1 for clamping the metal; the transportation mechanism 4 comprises an electric telescopic rod 401 for pushing a placement table 403 to move, a push plate 402 is fixedly connected to one side of the electric telescopic rod 401 for pushing the placement table 403 to move, a placement table 403 is arranged on one side of the push plate 402 for placing metal, a roller 404 is arranged on the top of the base 1 for moving the placement table 403, a telescopic partition 405 is fixedly connected to the inside of the heating bin 2 for separation, a first telescopic cylinder 406 is fixedly connected to one side of the telescopic partition 405 for controlling the telescopic partition 405 to telescope, a connecting block 407 is fixedly connected to one side of the first telescopic cylinder 406 for connecting the telescopic partition 405, and a The heating assembly 408 is used for heating; the clamping mechanism 5 includes a shell 501 for protection, a slide rail 502 is fixedly connected to the top of the shell 501, and is used to connect the second telescopic cylinder 507. A rotating cylinder 503 is fixedly connected to one side of the slide rail 502, and is used to control the screw 504 to rotate. One side of the rotating cylinder 503 is provided with the screw 504, and is used to control the screw 504 to rotate. A moving block 505 is provided on the screw 504, and is used to drive the fixed plate 506 to move. The bottom of the moving block 505 is fixedly connected to A fixed plate 506 is connected to fix the second telescopic cylinder 507, the bottom of the fixed plate 506 is fixedly connected to the second telescopic cylinder 507 for pushing the connecting plate 508 to move, the bottom of the second telescopic cylinder 507 is fixedly connected to the connecting plate 508 for connecting the clamping plate 510, one side of the connecting plate 508 is fixedly connected to a driving assembly 509 for pushing the clamping plate 510 to move, a clamping plate 510 is provided at the bottom of the connecting plate 508 for clamping metal, and a cooling pool 511 is provided inside the outer shell 501 for cooling.
[0024] In this embodiment, a plurality of telescopic partitions 405 are provided, and the telescopic partitions 405 are symmetrically fixed inside the heating chamber 2. A plurality of first telescopic cylinders 406 are provided, and the first telescopic cylinders 406 are fixed on one side of the telescopic partitions 405 for partitioning to reduce heat loss; the rotating cylinder 503 is connected to the lead screw 504 through a rotating shaft, and a through hole is provided inside the moving block 505. The moving block 505 is threadedly connected to the lead screw 504 through the through hole to control the rotation of the lead screw 504, so as to facilitate the control of the moving block 505 to move; the moving block 505 is connected to the second telescopic cylinder 507 through the fixed plate 506 for easy control. Control the second telescopic cylinder 507 to move; a plurality of driving components 509 are provided, and the driving components 509 are symmetrically fixed on both sides of the connecting plate 508, and a total of two splints 510 are provided, and the splints 510 are symmetrically arranged at the bottom of the connecting plate 508, so as to facilitate the control of the second telescopic cylinder 507 to move; a plurality of rollers 404 are provided, and the rollers 404 are symmetrically arranged on the top of the base 1, and the placement table 403 is slidably connected to the base 1 through the rollers 404, so as to facilitate the movement of the placement table 403; a plurality of heating components 408 are provided, and the heating components 408 are symmetrically fixed inside the heating chamber 2 for heating.
[0025] The working principle and use process of the utility model are as follows: the operator places the metal on the placement table 403 and starts the electric telescopic rod 401. Since the placement table 403 is slidably connected to the base 1 through the roller 404, the electric telescopic rod 401 pushes the placement table 403 to move through the push plate 402. When the placement table 403 enters the heating chamber 2, the telescopic partition 405 is controlled to move by starting the first telescopic cylinder 406, and the heating component 408 is started to heat, so that the telescopic partition 405 is separated, and the placement table 403 is limited at the same time, which can reduce The heat loss is improved to improve the effect of metal heat treatment. After the metal heat treatment is completed, the placement table 403 is pushed into the shell 501 through the electric telescopic rod 401, and the rotating cylinder 503 is started to control the screw 504 to rotate, so that the moving block 505 drives the second telescopic cylinder 507 and the connecting plate 508 to move, and the second telescopic cylinder 507 and the driving component 509 are started to make the clamping plate 510 on the connecting plate 508 clamp the metal, and then the metal is placed in the cooling pool 511 to cool the metal, and finally, the metal is placed in the receiving box 3.
[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A surface heat treatment slag removal device, comprising a base (1), a heating bin (2) fixedly connected to the top of the base (1), and a material receiving box (3) fixedly connected to the top of the base (1), characterized in that: A transport mechanism (4) is provided on the top of the base (1), and a clamping mechanism (5) is fixedly connected to the top of the base (1); The transport mechanism (4) comprises an electric telescopic rod (401), one side of the electric telescopic rod (401) is fixedly connected to a push plate (402), one side of the push plate (402) is provided with a placement table (403), the top of the base (1) is provided with a roller (404), the heating chamber (2) is fixedly connected to a telescopic partition (405), one side of the telescopic partition (405) is fixedly connected to a first telescopic cylinder (406), one side of the first telescopic cylinder (406) is fixedly connected to a connection block (407), and the heating chamber (2) is fixedly connected to a heating component (408); The clamping mechanism (5) comprises a shell (501), a slide rail (502) is fixedly connected to the top of the shell (501), a rotating cylinder (503) is fixedly connected to one side of the slide rail (502), a lead screw (504) is arranged on one side of the rotating cylinder (503), a moving block (505) is arranged on the lead screw (504), a fixing plate (506) is fixedly connected to the bottom of the moving block (505), a second telescopic cylinder (507) is fixedly connected to the bottom of the fixing plate (506), a connecting plate (508) is fixedly connected to the bottom of the second telescopic cylinder (507), a driving assembly (509) is fixedly connected to one side of the connecting plate (508), a clamping plate (510) is arranged at the bottom of the connecting plate (508), and a cooling pool (511) is arranged inside the shell (501).
2. A surface heat treatment slag removal device according to claim 1, characterized in that: A plurality of the telescopic partitions (405) are provided, and the telescopic partitions (405) are symmetrically fixed inside the heating chamber (2). A plurality of the first telescopic cylinders (406) are provided, and the first telescopic cylinders (406) are fixed on one side of the telescopic partitions (405).
3. A surface heat treatment slag removal device according to claim 1, characterized in that: The rotary cylinder (503) is connected to the lead screw (504) via a rotating shaft, a through hole is provided inside the moving block (505), and the moving block (505) is threadedly connected to the lead screw (504) via the through hole.
4. A surface heat treatment slag removal device according to claim 1, characterized in that: The moving block (505) is connected to the second telescopic cylinder (507) via a fixed plate (506).
5. A surface heat treatment slag removal device according to claim 1, characterized in that: A plurality of the driving components (509) are provided, and the driving components (509) are symmetrically fixed on both sides of the connecting plate (508). A plurality of the clamping plates (510) are provided, and the clamping plates (510) are symmetrically arranged at the bottom of the connecting plate (508).
6. A surface heat treatment slag removal device according to claim 1, characterized in that: A plurality of rollers (404) are provided, and the rollers (404) are symmetrically arranged on the top of the base (1), and the placement platform (403) is slidably connected to the base (1) via the rollers (404).
7. A surface heat treatment slag removal device according to claim 1, characterized in that: A plurality of heating components (408) are provided, and each of the heating components (408) is symmetrically fixed inside the heating chamber (2).