Coating jig with gas diversion function
By designing gas flow channel and air outlet in the coating fixture, the vaporized coating solid material is guided to the lens surface, solving the problems of uneven coating and pollution, and improving the uniformity and quality of coating are achieved.
Patent Information
- Application Number
- CN202422016685.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-20
AI Technical Summary
Traditional coating fixtures are prone to uneven coating during operation, and the coating solid material during steam coating is easily adhered to the inner wall of the box, affecting the coating quality.
A coating fixture with gas flow diversion function is designed, including a gas flow diversion tank and an air outlet. The vaporized coating solid material is guided to the lens surface through the gas flow diversion tank to achieve uniform coating and prevent contamination through the vacuum pump and conduit system.
The uniformity and quality of the coating are improved, and the coating solid material is avoided from contaminating the interior of the box, thereby ensuring the quality of subsequent lens coating.
Smart Images

Figure CN222948459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film coating jigs, in particular to a film coating jig with a gas diversion function. Background Art
[0002] Evaporation coating is a physical vapor deposition technology. It heats solid materials to make them sublime or evaporate into steam, and then condense on the substrate surface to form a thin film. It is mainly used to improve the surface performance of objects. The lenses need to be fixed and installed during coating. Traditional coating jigs often have uneven coating when working. At the same time, during vapor coating, the vaporized coating solid material will adhere to the inner wall of the box, affecting the subsequent coating quality of the lenses. A coating jig with gas diversion function is proposed. At the same time, the vaporized coating solid material is guided to adhere to the lens surface, ensuring that the lens surface is evenly coated and will not contaminate the inside of the box, thereby ensuring the quality of subsequent lens coating. Utility Model Content
[0003] The utility model provides a coating fixture with a gas guiding function, which solves the existing problems.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A coating jig with a gas diversion function comprises a box body, a sealing cover is provided on the top of the box body, and a sealing bolt is installed on the top of the sealing cover, a base is provided inside the box body, and a coating tube is connected to the top of the base, a support plate is installed inside the box body, a steam inlet channel is provided inside the coating tube, and a plurality of gas outlets are provided on the top of the coating tube, a cover plate is sleeved on the top of the coating tube, and a coating platform is provided below the cover plate, a lens groove is provided on the top of the coating platform, and a gas diversion groove is provided inside the lens groove, the gas diversion groove and the gas outlet are connected to each other, a vacuum pump is provided on the outside of the box body, and one end of the vacuum pump is connected to an exhaust duct, and the other end of the exhaust duct is connected to the box body.
[0006] Preferably, the gas guide groove matches the shape and size of the gas outlet.
[0007] Preferably, a first air outlet duct is threadedly connected below the cover plate and the coating table, a second air outlet duct is installed below the first air outlet duct, and the first air outlet duct is connected to one end of the gas guide groove, a second air outlet duct is installed below the first air outlet duct, and the first air outlet duct is also threadedly connected to the second air outlet duct.
[0008] Preferably, a second air outlet duct is provided above the support plate.
[0009] Preferably, a heating tube is installed under the cover plate.
[0010] Preferably, a heating box is installed on the top of the base, and a material receiving tray is arranged inside the heating box, a material receiving trough is opened on the top of the material receiving tray, and a rotating cover is installed on the outside of the heating box, and one end of the rotating cover is sleeved on the outside of the coating tube.
[0011] The beneficial effects of the utility model are:
[0012] 1. The gas guide groove can effectively cover the lens with vaporized solid coating material to achieve uniform coating. At the same time, the evaporation coating method can quickly form a thin film, which is suitable for large-scale production;
[0013] 2. The vacuum pump can extract the air inside the box to ensure that the inside of the box is in a high vacuum state. The high vacuum state can reduce the interference of gas molecules on steam transmission and improve the quality of the film. At the same time, the setting of multiple sealing bolts on the top of the sealing cover effectively improves the airtightness inside the box and further improves the quality of the vacuum.
[0014] 3. The first gas outlet duct is used to guide the excess vaporized coated solid material flowing out of the gas guide groove into the second gas outlet duct to prevent the excess vaporized coated solid material from contaminating the interior of the box.
[0015] In summary, the structure of the utility model can better solve the problem that uneven coating often occurs when the coating fixture is working. At the same time, when performing steam coating, the vaporized coating solid material will adhere to the inner wall of the box, affecting the coating quality of subsequent lenses. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the coating fixture structure of the utility model;
[0017] Figure 2 This is a cross-sectional view of the coating fixture structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of the coating fixture of the utility model;
[0019] Figure 4 This is a schematic diagram of the closed cover structure of the material heating mechanism of the utility model;
[0020] Figure 5 This is a schematic diagram of the disassembly of the coating mechanism structure of the utility model;
[0021] Figure 6 It is a schematic structural diagram of the coating mechanism of the utility model from another angle.
[0022] Numbers in the figure: 1. Box body; 2. Sealing cover; 3. Sealing bolt; 4. Coating tube; 5. Steam inlet channel; 6. Air outlet; 7. Cover plate; 8. Coating table; 9. Lens groove; 10. Gas guide groove; 11. Heating tube; 12. First air outlet duct; 13. Second air outlet duct; 14. Heating box; 15. Material tray; 16. Material trough; 17. Rotating cover; 18. Base; 19. Vacuum pump; 20. Exhaust duct; 21. Support plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Reference Figure 1-Figure 6 A coating jig with a gas diversion function comprises a box body 1, characterized in that a sealing cover 2 is arranged on the top of the box body 1, the sealing cover 2 is used to seal the box body 1, and a sealing bolt 3 is installed on the top of the sealing cover 2, a base 18 is arranged inside the box body 1, and a coating tube 4 is connected to the top of the base 18, a support plate 21 is installed inside the box body 1, and a vacuum pump 19 is arranged on the outside of the box body 1, the vacuum pump 19 is used to extract the air inside the box body 1, and one end of the vacuum pump 19 is connected to an exhaust duct 20, the other end of the exhaust duct 20 is connected to the box body 1, and the exhaust duct 20 is used to connect the vacuum pump 19 and the box body 1.
[0025] Reference Figure 2 , Figure 5 and Figure 6 A steam inlet channel 5 is provided inside the coating tube 4, and a plurality of air outlets 6 are provided on the top of the coating tube 4. A cover plate 7 is sleeved on the top of the coating tube 4. The cover plate 7 is used to cover the lens to ensure uniform coating of the lens. A coating platform 8 is provided below the cover plate 7. A lens groove 9 is provided on the top of the coating platform 8. The lens groove 9 is used to place the lens to be coated. A gas guide groove 10 is provided inside the lens groove 9. The gas guide groove 10 matches the shape and size of the air outlet 6, and the gas guide groove 10 is connected to the air outlet 6. The gas guide groove 10 guides the vaporized coating solid material from the gas guide groove 10 into the lens groove 9, the lens is coated, a second air outlet duct 13 is arranged above the support plate 21; a first air outlet duct 12 is threadedly connected to the bottom of the cover plate 7 and the coating platform 8, and the first air outlet duct 12 is connected to one end of the gas guide groove 10, a second air outlet duct 13 is installed below the first air outlet duct 12, and the first air outlet duct 12 is also threadedly connected to the second air outlet duct 13, the first air outlet duct 12 is used to guide the excess vaporized coating solid material flowing out of the gas guide groove 10 into the second air outlet duct 13, to prevent the excess vaporized coating solid material from contaminating the interior of the box 1, and a heating tube 11 is installed below the cover plate 7.
[0026] Reference Figure 3 and Figure 4 A heating box 14 is installed on the top of the base 18. The heating box 14 is used to heat the coated solid material to vaporize the coated solid material. A material holding tray 15 is arranged inside the heating box 14. A material holding trough 16 is opened on the top of the material holding tray 15. The material holding trough 16 is used to place the coated solid material. A rotating cover 17 is installed on the outside of the heating box 14. One end of the rotating cover 17 is sleeved on the outside of the coating tube 4. The rotating cover 17 is used to cover the material holding tray 15.
[0027] Working principle: First, when in use, remove the sealing bolts 3 and the sealing cover 2 in sequence, put the coated solid material into the material trough 16, rotate the material tray 15 to send the material trough 16 into the heating box 14, rotate the rotary cover 17 to seal, cover the sealing cover 2, tighten the sealing bolts 3, and the vacuum pump 19 extracts the air inside the box 1. After reaching a certain air pressure, the heating tube 11 heats the coating table 8 to make the lens reach a suitable temperature. The heating box 14 heats the coated solid material to make the coated solid material become vaporized coated solid material. The vaporized coated solid material enters from the steam inlet channel 5 inside the coating tube 4, flows out from the air outlet 6 into the gas guide groove 10, and is guided by the gas guide groove 10 to polish the lens installed in the lens groove 9. The excess vaporized coated solid material flows out of the first air outlet duct 12 and the second air outlet duct 13 through the gas guide groove 10 to be collected, so as to achieve the purpose of coating the lens;
[0028] During cleaning, the first air outlet conduit 12 and the second air outlet conduit 13 are removed for cleaning or replacement, thereby effectively preventing the vaporized coating solid material from being contaminated inside the box body 1 .
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A coating fixture with a gas guiding function, comprising a box (1), characterized in that: The box body (1) is provided with a sealing cover (2) on the top, and a sealing bolt (3) is installed on the top of the sealing cover (2); a base (18) is provided inside the box body (1), and a coating tube (4) is connected to the top of the base (18); a support plate (21) is installed inside the box body (1); a steam inlet channel (5) is provided inside the coating tube (4), and a plurality of air outlets (6) are provided on the top of the coating tube (4); the top of the coating tube (4) is sleeved with a A cover plate (7) is provided, and a coating platform (8) is arranged below the cover plate (7); a lens groove (9) is provided on the top of the coating platform (8), and a gas guide groove (10) is provided inside the lens groove (9); the gas guide groove (10) is connected to the gas outlet (6); a vacuum pump (19) is arranged outside the box body (1), and one end of the vacuum pump (19) is connected to an exhaust duct (20), and the other end of the exhaust duct (20) is connected to the box body (1).
2. The coating fixture with gas conduction function according to claim 1, characterized in that: The shape and size of the gas guide groove (10) match those of the gas outlet (6).
3. The coating fixture with gas conduction function according to claim 1, characterized in that: A first gas outlet duct (12) is threadedly connected below the cover plate (7) and the coating platform (8), and the first gas outlet duct (12) is connected to one end of the gas guide groove (10). A second gas outlet duct (13) is installed below the first gas outlet duct (12), and the first gas outlet duct (12) is also threadedly connected to the second gas outlet duct (13).
4. The coating fixture with gas guiding function according to claim 1, characterized in that: A second air outlet duct (13) is arranged above the support plate (21).
5. The coating fixture with gas guiding function according to claim 3, characterized in that: A heating pipe (11) is installed below the cover plate (7).
6. The coating fixture with gas guiding function according to claim 1, characterized in that: A heating box (14) is installed on the top of the base (18), and a material receiving tray (15) is arranged inside the heating box (14). A material receiving trough (16) is provided on the top of the material receiving tray (15), and a rotating cover (17) is installed on the outside of the heating box (14), and one end of the rotating cover (17) is sleeved on the outside of the coating tube (4).