Tunnel type pickling and phosphating device for steel strands

By using components such as elastic pushers, sliders, extruders and agitating plates in the steel strand pickling device, the problem of difficulty in uniform pickling of steel strands during the pickling process is solved, and the pickling liquid can better enter the wire gap and improve the pickling efficiency.

CN222948478UActive Publication Date: 2025-06-06XINJI AOSEN METAL PROD CO LTD
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Patent Information

Application Number
CN202420639867.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2025-06-06
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

During the pickling process of existing steel stranded wire pickling devices, it is difficult to evenly pickling due to tight and wrapping of the steel stranded wire, and the pickling liquid is difficult to enter the gap of the steel stranded wire, affecting the pickling effect.

Method used

A tunnel-type pickling and phosphating device is designed. By installing the fitting of elastic pushers, sliders and extruders, the fixing frame is driven to swing slightly, so that the contacts rotate the steel strand texture in reverse, separate the steel wire, so that the pickling liquid can enter the gap, and the impact force of the pickling liquid is increased through the fitting of the agitating plate and the impact rod.

Benefits of technology

The pickling efficiency of the steel stranded wire is improved, so that the pickling liquid can enter the wire gap more evenly, and the pickling effect is improved.

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Abstract

The utility model relates to the technical field of steel strands, and discloses a tunnel type pickling and phosphating device for steel strands, which comprises a protective frame, a supporting seat is fixedly connected to the inner bottom wall of the protective frame, a pickling frame is mounted on the inner wall of the supporting seat, and a fixing frame is placed in the pickling frame. A plurality of sliding pieces distributed in the circumferential direction are inserted into the inner wall of the fixing frame in a sliding mode. According to the tunnel type acid pickling and phosphating device for the steel strand, through cooperation of an elastic pushing piece, a sliding piece and extrusion pieces, in the acid pickling process of the steel strand, the multiple extrusion pieces can make contact with the steel strand, and a fixing frame can be driven to slightly swing through contact of an elastic plate and a fixing plate; according to the pickling device for the steel strand, the multiple contact pieces can reversely rotate the texture of the steel strand, multiple steel wires of the steel strand can be far away from one another, then a pickling solution can enter gaps of the multiple steel wires, the multiple steel wires can be attached together again after pickling is completed, and then the pickling efficiency of the steel strand is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of steel strands, and in particular to a tunnel-type pickling and phosphating device for steel strands. Background Art

[0002] Stranded steel wire is a steel product consisting of multiple steel wires twisted together. The carbon steel surface can be coated with galvanized layer, zinc-aluminum alloy layer, aluminum clad layer, copper plating layer, epoxy resin coating, etc. as needed. The manufacturing process is divided into single wire manufacturing and stranded wire manufacturing. (Cold) wire drawing technology is used to make single wire. Depending on the product, the material can be high carbon steel wire rod, stainless steel wire rod or medium and low carbon steel wire rod. If galvanizing is required, electroplating or hot-dip galvanizing should be carried out on the single wire.

[0003] The existing patent (publication number: CN215163175U) has announced a steel strand pickling device, including a pickling tank, a support plate and a hoisting vibration mechanism; the hoisting vibration mechanism includes a mounting plate and a hanging plate, the hanging plate and the mounting plate are connected by at least two hangers, the at least two hangers are movably mounted on the support plate, the hanger is provided with a spring at a position between the support plate and the mounting plate, a vibrator is installed on the bottom surface of the mounting plate, and the hanging plate is provided with a hanging part for hanging the wire rod for the steel strand to be pickled. In this design, the support plate can move in the vertical direction to meet the requirements of the pickling state of the steel strand wire rod and the hanging cooling state after pickling, that is, to remove the pickling liquid carried by the wire rod, to prevent the wire rod from carrying too much pickling liquid into the cleaning tank, and to improve the subsequent water cleaning effect; at the same time, in this design, the setting of the vibrator allows the wire rod to vibrate and clean when immersed in the pickling liquid, thereby improving the pickling effect of the wire rod.

[0004] During the use of the above-mentioned document, since the steel strands are in a tightly wound state during pickling, it will be difficult to pickle the steel strands evenly, and since the flow of the pickling liquid is small, it will be difficult for the pickling liquid to enter the gaps of the steel strands, affecting the pickling effect of the steel strands. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present application provides a tunnel-type pickling and phosphating device for steel strands, which has the advantages of improving the pickling effect and solves the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: A tunnel-type pickling and phosphating device for steel strands, comprising a protection frame, the inner bottom wall of the protection frame is fixedly connected to a support seat, the inner wall of the support seat is installed with a pickling frame, a fixed frame is placed inside the pickling frame, the inner wall of the fixed frame is slidably plugged with a plurality of sliding members distributed in a circle, a lower end of the plurality of sliding members close to each other is fixedly connected to an extrusion member, a side surface of the plurality of extrusion members away from each other is fixedly connected to a spring, and the other ends of the plurality of springs are fixedly connected to the inner wall of the fixed frame;

[0007] The outer surface of the fixed frame is rotatably connected to the rotating frame, the inner wall of the rotating frame is fixedly connected to a plurality of elastic pushers distributed in a circle, the plurality of elastic pushers are in contact with sliding members close to them, the outer surface of the rotating frame is fixedly connected to a plurality of fixed plates, the right side surface of the pickling frame is rotatably connected to the rotating ring through a sealed bearing, the plurality of fixed plates are fixedly connected to the rotating ring, and the right side surface of the fixed frame is fixedly connected to a plurality of elastic plates.

[0008] Through the above solution, the side surfaces of the plurality of fixed plates that are away from each other are all fixedly connected with stirring plates, and the plurality of stirring plates are distributed in a circle.

[0009] Furthermore, installing a plurality of stirring plates can stir the pickling liquid in the pickling frame, so that it can have an impact force to facilitate the pickling of the steel strands.

[0010] Through the above scheme, a plurality of circularly distributed fixing frames are fixedly connected to the right side surface of the rotating ring, a plurality of fixing frames are slidably inserted into the side surfaces close to each other with impact rods, a plurality of impact plates are fixedly connected to elastic members at ends away from each other, the other ends of the plurality of elastic members are fixedly connected to the fixing frames close to them, and a plurality of circularly distributed top blocks are fixedly connected to the outer surface of the pickling frame.

[0011] Furthermore, the cooperation of the installed impact rod, elastic member and top block can impact the pickling frame, so that the vibration is transmitted to the pickling liquid in the pickling frame, and the pickling liquid can enter the gaps between the multiple steel wires through the vibration.

[0012] Through the above scheme, the outer surface of the pickling frame is rotatably connected with a gear ring, a motor is installed on the right side of the support seat, the output end of the motor is fixedly connected with a rotating rod, the right end of the rotating rod is fixedly connected with a gear, and the gear is meshingly connected with the gear ring.

[0013] Furthermore, the motor can drive the rotating rod to rotate, so that the gear can mesh with the gear ring, thereby driving the multiple fixing frames to perform circular motion, so that the impact rod can impact the pickling frame.

[0014] Through the above solution, the left side of the pickling frame is fixedly connected with a water inlet pipe inclined upward, and a valve is installed on the outer surface of the water inlet pipe.

[0015] Furthermore, a water inlet pipe is provided to add pickling liquid into the pickling frame, and a valve is installed to close the pickling frame to prevent the pickled parts from splashing out of the pickling frame.

[0016] Through the above solution, the left and right sides of the pickling frame are fixedly connected with extension pipes, and the two extension pipes are symmetrical.

[0017] Furthermore, installing the extension pipe and keeping it level with the pickling frame can prevent the pickling liquid in the pickling frame from being discharged, so that the pickling liquid can be stably stored in the pickling frame.

[0018] Through the above solution, the plurality of springs are all in a reset state, and the plurality of elastic members are all in a reset state.

[0019] Furthermore, installing a plurality of elastic members can push the impact rod to impact the pickling frame through the elastic deformation force of the elastic members, so that the vibration is transmitted to the pickling frame.

[0020] Through the above solution, the plurality of fixing frames are all fixedly connected to the right side surface of the gear ring, and the plurality of impact rods are all in contact with the pickling frame.

[0021] Furthermore, the gear can drive the fixing frame to perform circular motion during the rotation process, so that the impact rod contacts the top block and compresses the elastic member.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] The tunnel type pickling and phosphating device for steel strands can install elastic pushers, sliding members and extrusion members in cooperation so that during the pickling process of the steel strands, multiple extrusion members can contact the steel strands and drive the fixing frame to swing slightly through the contact between the elastic plate and the fixing plate, so that the multiple contact members can rotate in the opposite direction to the texture of the steel strands, so that the multiple steel wires of the steel strands can move away from each other, and the pickling liquid can enter the gaps between the multiple steel wires. When the pickling is completed, the multiple steel wires will be reattached together, thereby improving the pickling efficiency of the steel strands. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of the pickling frame of this application;

[0025] Figure 2 The overall structure of this application is cut away Figure 1 ;

[0026] Figure 3 For this application Figure 2 A schematic diagram of the structure at A;

[0027] Figure 4 The overall structure of this application is cut away Figure 2 ;

[0028] Figure 5 For this application Figure 1 A schematic diagram of the structure at B;

[0029] Figure 6 This is a schematic diagram of the overall structure of this application.

[0030] In the figure:

[0031] 1. Protective frame; 2. Support seat; 3. Pickling frame; 4. Fixed frame; 5. Sliding part; 6. Extrusion part; 7. Spring; 8. Rotating frame; 9. Elastic pusher; 10. Fixed plate; 11. Rotating ring; 12. Elastic plate; 13. Stirring plate; 14. Fixed frame; 15. Impact rod; 16. Elastic part; 17. Top block; 18. Gear ring; 19. Motor; 20. Rotating rod; 21. Gear; 22. Water inlet pipe; 23. Valve; 24. Extension pipe. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0033] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 In this embodiment, a tunnel-type pickling and phosphating device for steel strands comprises a protection frame 1, the inner bottom wall of the protection frame 1 is fixedly connected to a support seat 2, the inner wall of the support seat 2 is installed with a pickling frame 3, a fixing frame 4 is placed inside the pickling frame 3, the fixing frame 4 is slidably plugged with a plurality of sliding members 5 distributed in a circumference on the inner wall, a plurality of sliding members 5 are fixedly connected to a lower end close to each other with an extrusion member 6, a plurality of extrusion members 6 are fixedly connected to a side face away from each other with a spring 7, and the other ends of the plurality of springs 7 are fixedly connected to the inner wall of the fixing frame 4;

[0034] See also Figure 1 , Figure 2 and Figure 3 The outer surface of the fixed frame 4 is rotatably connected with a rotating frame 8, and the inner wall of the rotating frame 8 is fixedly connected with a plurality of elastic pushers 9 distributed in a circumference, and the plurality of elastic pushers 9 are in contact with the sliding member 5 close thereto, and the outer surface of the rotating frame 8 is fixedly connected with a plurality of fixed plates 10, and the right side of the pickling frame 3 is rotatably connected with a rotating ring 11 through a sealed bearing, and the plurality of fixed plates 10 are fixedly connected with the rotating ring 11, and the right side of the fixed frame 4 is fixedly connected with a plurality of elastic plates 12, and by installing the elastic pushers 9, the sliding member 5, and the extrusion member 6, during the pickling process of the steel strand, the plurality of extrusion members 6 can contact the steel strand and the contact between the elastic plate 12 and the fixed plate 10 can drive the fixed frame 4 to swing slightly, so that the plurality of contact members can rotate in the opposite direction to the texture of the steel strand, so that the plurality of steel wires of the steel strand can move away from each other, so that the pickling liquid can enter the gaps between the plurality of steel wires, and when the pickling is completed, the plurality of steel wires will be reattached together, thereby improving the pickling efficiency of the steel strand.

[0035] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , a plurality of fixed plates 10 are fixedly connected to a stirring plate 13 on a side away from each other, and the plurality of stirring plates 13 are distributed in a circle. The installation of the plurality of stirring plates 13 can stir the pickling liquid in the pickling frame 3, so that it can have an impact force to facilitate the pickling of the steel strands. A plurality of fixed frames 14 distributed in a circle are fixedly connected to the right side of the rotating ring 11, and a plurality of fixed frames 14 close to each other are slidably inserted with impact rods 15 on a side. The ends of the plurality of impact plates away from each other are fixedly connected to elastic members 16, and the other ends of the plurality of elastic members 16 are fixedly connected to the fixed frames 14 close to them. The outer surface of the pickling frame 3 is fixedly connected to a plurality of top blocks 17 distributed in a circle. The installation of the impact rod 15, the elastic member 16, and the top block 17 can hit the pickling frame 3, so that the vibration is transmitted to the pickling liquid in the pickling frame 3, and the pickling liquid can enter the gaps of the plurality of steel wires through vibration.

[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The outer surface of the pickling frame 3 is rotatably connected with a gear ring 18, and a motor 19 is installed on the right side of the support seat 2. The output end of the motor 19 is fixedly connected with a rotating rod 20, and the right end of the rotating rod 20 is fixedly connected with a gear 21. The gear 21 is meshed with the gear ring 18. The motor 19 can drive the rotating rod 20 to rotate, so that the gear 21 can mesh with the gear ring 18, thereby driving multiple fixed frames 14 to perform circular motion, so that the impact rod 15 can impact the pickling frame 3. The left side of the pickling frame 3 is fixedly connected with an inclined upward water inlet pipe 22, and a valve 23 is installed on the outer surface of the water inlet pipe 22. The water inlet pipe 22 is set to add pickling liquid to the pickling frame 3, and the valve 23 can be installed to close the pickling frame 3 to prevent the pickled parts from splashing out of the pickling frame 3.

[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The left and right sides of the pickling frame 3 are fixedly connected with extension tubes 24, and the two extension tubes 24 are symmetrical. Installing the extension tubes 24 and keeping them horizontal with the pickling frame 3 can prevent the pickling liquid in the pickling frame 3 from being discharged, so that the pickling liquid can be stably stored in the pickling frame 3. Multiple springs 7 are in a reset state, and multiple elastic members 16 are in a reset state. Installing multiple elastic members 16 can push the impact rod 15 to impact the pickling frame 3 through the elastic deformation force of the elastic member 16, so that the vibration is transmitted to the pickling frame 3. Multiple fixing frames 14 are fixedly connected to the right side of the gear ring 18, and multiple impact rods 15 are in contact with the pickling frame 3. The gear 21 can drive the fixing frame 14 to make a circular motion during the rotation, so that the impact rod 15 contacts the top block 17 and compresses the elastic member 16.

[0038] A tunnel-type pickling and phosphating device for steel strands in the present embodiment can, by installing elastic pushers, sliding members, and extrusion members, enable multiple extrusion members to contact the steel strands during the pickling process of the steel strands, and the contact between the elastic plate and the fixed plate can drive the fixed frame to swing slightly, so that the multiple contact members can rotate in the opposite direction to the texture of the steel strands, so that the multiple steel wires of the steel strands can move away from each other, and the pickling liquid can enter the gaps between the multiple steel wires. When the pickling is completed, the multiple steel wires will fit together again, thereby improving the pickling efficiency of the steel strands.

[0039] The working principle of the above embodiment is as follows: first, the steel strand is put into the extension tube 24 on the left, and passes through the pickling frame 3 and out of the extension tube 24 on the right. At this time, the motor 19 is started and drives the rotating rod 20 to rotate. The rotating rod 20 can drive the gear 21 to mesh with the gear ring 18 during the rotation, and then drive the gear ring 18 to rotate. The gear ring 18 can drive multiple fixed frames 14 to make circular motions during the rotation. The fixed frame 14 can drive the impact rod 15 to contact the top block 17 when making a circular motion, and compress the elastic member 16. When the impact rod 15 is separated from the top block 17, the elastic deformation force of the elastic member 16 can push the impact rod 15 to collide with the pickling frame 3. By colliding with the pickling frame 3, the vibration can be transmitted to the pickling frame 3, and the pickling liquid can enter the gaps of multiple steel wires through vibration. When multiple fixed frames 14 make a circular motion, they can drive the rotating The moving ring 11 rotates, and the rotating ring 11 can drive the multiple fixed plates 10 to make circular motions during the rotation, so that the fixed plate 10 can drive the multiple stirring plates to stir the pickling liquid in the pickling frame 3, so that the pickling liquid can have impact force, and at the same time, the fixed plate 10 can drive the rotating frame 8 to rotate, and the rotating frame 8 can drive the multiple elastic pushers 9 to contact with the multiple sliding members 5 during the rotation, so that the multiple sliding members 5 can push the multiple extrusion members 6 to approach each other and contact the steel strands, and at the same time, the fixed plate 10 can push the elastic plate 12, so that the elastic plate 12 can drive the fixed frame 4 to swing slightly, at this time, the multiple extrusion members 6 can reversely twist the steel strands, so that the multiple steel wires forming the steel strands can be temporarily separated, so that the pickling liquid can enter the gaps between the multiple steel wires, and when the pickling is completed, the multiple steel wires will be re-attached together, thereby improving the pickling efficiency of the steel strands.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0041] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A tunnel type pickling and phosphating device for steel strands, comprising a protective frame (1), characterized in that: The inner bottom wall of the protection frame (1) is fixedly connected to a support seat (2), the inner wall of the support seat (2) is installed with a pickling frame (3), a fixing frame (4) is placed inside the pickling frame (3), a plurality of sliding members (5) distributed in a circumference are slidably inserted into the inner wall of the fixing frame (4), a plurality of sliding members (5) close to each other are fixedly connected to a pressing member (6) at one lower end, a plurality of pressing members (6) away from each other are fixedly connected to a spring (7), and the other ends of the plurality of springs (7) are fixedly connected to the inner wall of the fixing frame (4); The outer surface of the fixed frame (4) is rotatably connected to a rotating frame (8), the inner wall of the rotating frame (8) is fixedly connected to a plurality of circumferentially distributed elastic push members (9), the plurality of elastic push members (9) are all in contact with a sliding member (5) adjacent thereto, the outer surface of the rotating frame (8) is fixedly connected to a plurality of fixed plates (10), the right side surface of the pickling frame (3) is rotatably connected to a rotating ring (11) via a sealed bearing, the plurality of fixed plates (10) are all fixedly connected to the rotating ring (11), and the right side surface of the fixed frame (4) is fixedly connected to a plurality of elastic plates (12).

2. A tunnel type pickling and phosphating device for steel strand according to claim 1, characterized in that: A stirring plate (13) is fixedly connected to the side surfaces of the plurality of fixed plates (10) that are away from each other, and the plurality of stirring plates (13) are distributed in a circular pattern.

3. The tunnel type pickling and phosphating device for steel strand according to claim 1, characterized in that: The right side surface of the rotating ring (11) is fixedly connected to a plurality of circumferentially distributed fixing frames (14); a side surface of the plurality of fixing frames (14) close to each other is slidably plugged with an impact rod (15); ends of the plurality of impact plates away from each other are fixedly connected to an elastic member (16); the other ends of the plurality of elastic members (16) are fixedly connected to the fixing frames (14) close to them; and the outer surface of the pickling frame (3) is fixedly connected to a plurality of circumferentially distributed top blocks (17).

4. The tunnel type pickling and phosphating device for steel strand according to claim 1, characterized in that: The outer surface of the pickling frame (3) is rotatably connected to a gear ring (18); a motor (19) is mounted on the right side of the support seat (2); an output end of the motor (19) is fixedly connected to a rotating rod (20); a right end of the rotating rod (20) is fixedly connected to a gear (21); and the gear (21) is meshingly connected to the gear ring (18).

5. The tunnel type pickling and phosphating device for steel strand according to claim 1, characterized in that: The left side surface of the pickling frame (3) is fixedly connected to a water inlet pipe (22) inclined upward, and a valve (23) is installed on the outer surface of the water inlet pipe (22).

6. The tunnel type pickling and phosphating device for steel strand according to claim 1, characterized in that: The left and right side surfaces of the pickling frame (3) are both fixedly connected to extension pipes (24), and the two extension pipes (24) are symmetrical.

7. The tunnel type pickling and phosphating device for steel strand according to claim 1, characterized in that: The plurality of springs (7) are all in a reset state, and the plurality of elastic members (16) are all in a reset state.

8. The tunnel type pickling and phosphating device for steel strand according to claim 3, characterized in that: The plurality of fixing frames (14) are all fixedly connected to the right side surface of the gear ring (18), and the plurality of impact rods (15) are all in contact with the pickling frame (3).

Citation Information

Patent Citations

  • Steel strand pickling device

    CN215163175U