Cotton opener
By designing a cotton cotton-plated machine that includes a processing bin, fan, support box, support frame and filter, the problem of cotton wool floating and adhering to the staff's clothing is solved, effectively collecting and cleaning of cotton wool, and improving cotton-plated efficiency.
Patent Information
- Application Number
- CN202421548635.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing cotton loosening carding machine may produce cotton wool when opening cotton. The cotton wool is lighter in mass, which may float into the air and adhere to the staff's clothes, making it difficult to clean, affecting the effect of cotton wool.
A cotton cotton-opening machine is designed, which includes a processing bin, a fan, a support box, a support frame and a filter. The fan generates airflow to suck the cotton bat into the support box. The filter filters the cotton bat and moves the filter to the outside through a push rod and a spring mechanism to facilitate cleaning of the cotton bat.
Effectively collect and clean the cotton wool in the warehouse to prevent the cotton wool from floating and sticking to the staff's clothes, improving the efficiency and convenience of the cotton opening process.
Smart Images

Figure CN222948535U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton, in particular to a cotton opener. Background Art
[0002] Cotton is an annual herb or perennial shrub of the genus Gossypium in the family Malvaceae. It has broad ovate leaves with acuminate tips and wide bases. Petioles are sparsely pubescent. Stipules are ovate-sickle-shaped. Flowers are solitary in leaf axils. Pedicels are slightly shorter than petioles. Calyx is cup-shaped. Seeds are separate and ovate with long white cotton hairs and short grayish white cotton hairs that are not easy to peel off. Various factors before cotton processing and storage can lead to cotton compaction. In addition, cotton fibers have a large unevenness in length and are not loose enough, which is not suitable for feeding cotton carding machines. Therefore, cotton fibers need to be opened.
[0003] For example, the Chinese patent with publication number CN219363897U proposes a cotton opening and combing machine. The patent provides a round rod, a round roller, a first opening rod, an inclined plate, an arc plate, a support plate, a second opening rod, a driven gear, a motor box, a support rod and a driving gear, so that the cotton opening and combing machine has the effect of improving the opening of cotton. Through the meshing between the driving gear and the driven gear, and the meshing between the driving gears, the round roller can be rotated in the opposite direction. Through the cooperation of the first opening rod and the second opening rod, the cotton is easily opened. However, in this scheme, since there may be cotton wool when the cotton ball is opened by the opening rod and the round roller, the cotton wool is light and may float in the air, causing the cotton wool to adhere to the clothes of the surrounding staff, which is difficult to clean and affects the staff's opening of the cotton ball. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a cotton opening machine, which solves the problem that when cotton balls are opened using opening rods and round rollers, cotton wool may be produced. The cotton wool is light in weight and may float into the air, causing the cotton wool to adhere to the clothes of surrounding staff, making it difficult to clean and affecting the staff's opening of the cotton balls.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A cotton opener comprises: a processing bin, support holes are provided on both sides of the processing bin, and a support box is fixedly sleeved inside the support holes; a cotton wool collecting component, the cotton wool collecting component is arranged on one side of the support box for collecting cotton wool, and the cotton wool collecting component comprises: two storage holes, the two storage holes are respectively provided on one side of the two support boxes, the storage holes are movably sleeved with a support frame inside, a filter is fixedly sleeved inside the support frame, two positioning blocks are fixedly installed on one side of the filter screen, two positioning holes are provided on one side of the support box, the positioning block is movably sleeved with the positioning holes, two fixing blocks are fixedly installed on one side of the support frame, a mounting rod is fixedly installed between the two fixing blocks, a fixing ring is fixedly sleeved on the outer circular wall of the mounting rod, two supporting rings are movably sleeved on the outer circular wall of the mounting rod, and the support ring The outer circular wall surface of the connecting plate is fixedly installed with a connecting plate, and one side of the supporting box has two clamping blocks fixedly installed with two clamping blocks on the top surface of the clamping block, and a clamping hole is provided on the top surface of the connecting plate, and a clamping column is fixedly installed on the top surface of the connecting plate, and a circular through hole is provided on the top surface of the fixing block, and the outer circular wall surface of the clamping column is movably sleeved with the inner circular wall surface of the circular through hole, and the outer circular wall surface of the clamping column is movably sleeved with the inner circular wall surface of the clamping hole, and the outer circular wall surface of the mounting rod is movably sleeved with two springs, one end of the spring is fixedly connected to the top surface of the fixing ring, and the other end of the spring is fixedly connected to the bottom surface of the supporting ring, and a push rod is fixedly installed on the outer circular wall surface of the supporting ring, and two communicating holes are provided on one side of the supporting box, and a fan is fixedly sleeved on the inner circular wall surface of the communicating hole, and a PLC controller is fixedly installed on one side of the processing chamber, and the fan is electrically connected to the PLC controller.
[0007] In order to achieve the effect of opening cotton balls, as a cotton opening machine of the utility model, it is preferred that two combing rollers are arranged inside the processing bin, two driving motors are fixedly installed on one side of the processing bin, two circular through holes are opened on one side of the processing bin, the outer circular wall surface of the driving shaft of the driving motor is movably connected with the inner circular wall surface of the circular through hole, one end of the driving shaft of the driving motor is fixedly connected to one end of the combing roller, and the driving motor is electrically connected to the PLC controller.
[0008] In order to achieve the restriction effect on the combing roller, as a cotton opening machine of the utility model, it is preferred that two fixing holes are opened on one side of the processing bin, the inner circular wall surface of the fixing hole is fixedly sleeved with a bearing, and a connecting roller is fixedly installed at one end of the combing roller, and the outer circular wall surface of the connecting roller is fixedly sleeved with the inner circular wall surface of the inner ring of the bearing.
[0009] In order to achieve the discharging effect of the processing bin, as a cotton opening machine of the utility model, it is better that a discharging hole is opened on one side of the processing bin, a scraper is arranged on the inner bottom surface of the processing bin, a support rod is fixedly installed on one side of the scraper, and a movable hole is opened on one side of the processing bin, and the outer circular wall surface of the support rod is movably connected with the inner circular wall surface of the movable hole.
[0010] To achieve the limiting effect on the scraper, as a cotton opener of the utility model, preferably, limiting holes are opened on both sides of the processing bin, and limiting blocks are fixedly installed on both sides of the support rod, and the limiting blocks are movably connected to the limiting holes.
[0011] In order to prevent cotton balls from entering the interior of the support box, as a cotton opener of the utility model, preferably, a grille is fixedly sleeved inside the support box.
[0012] In summary, the utility model mainly has the following beneficial effects:
[0013] By cooperating with each other, the processing bin, fan, support box, support frame and filter screen, the cotton wool can be filtered and kept on the filter screen; by cooperating with the push rod, support ring, fixed block, mounting rod, spring, connecting plate, clamping column, clamping block, clamping hole, support box, storage hole, support frame and filter screen, the support frame and filter screen can be moved to the outside of the support box, and then the staff can collect and clean the cotton wool on the filter screen and reset the support frame and filter screen, so that the filter screen can continue to collect the cotton wool, thereby achieving the effect of collecting the cotton wool inside the processing bin, making it convenient for the staff to open the cotton balls. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a left view schematic diagram of the discharge hole structure of the utility model;
[0016] Figure 3 yes Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;
[0017] Figure 4 It is a rear view schematic diagram of the processing bin structure of the utility model;
[0018] Figure 5 It is a rear view schematic diagram of the support box structure of the utility model;
[0019] Figure 6 It is a rear view schematic diagram of the storage hole structure of the utility model;
[0020] Figure 7 yes Figure 6Schematic diagram of the cross-sectional structure at BB in the middle.
[0021] Figure numerals: 1. Processing bin; 2. Combing roller; 3. Fixing hole; 4. Bearing; 5. Connecting roller; 6. Limiting hole; 7. Limiting block; 8. Positioning hole; 9. Support hole; 10. Support box; 11. Discharge hole; 12. Scraper; 13. Support rod; 14. Movable hole; 15. Connecting hole; 16. Fan; 17. Positioning block; 18. Driving motor; 19. Storage hole; 20. Support frame; 21. Grille; 22. Fixing block; 23. Fixing ring; 24. Support ring; 25. Push rod; 26. Spring; 27. Filter; 28. Snap-in block; 29. Snap-in hole; 30. Snap-in column; 31. Connecting plate; 32. Mounting rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7A cotton opener comprises a processing bin 1, support holes 9 are provided on both sides of the processing bin 1, a support box 10 is fixedly sleeved inside the support hole 9, a cotton wool collecting assembly is arranged on one side of the support box 10 for collecting cotton wool, and the cotton wool collecting assembly comprises two storage holes 19, the two storage holes 19 are respectively provided on one side of the two support boxes 10, a support frame 20 is movably sleeved inside the storage holes 19, a filter screen 27 is fixedly sleeved inside the support frame 20, two positioning blocks 17 are fixedly installed on one side of the filter screen 27, two positioning holes 8 are provided on one side of the support box 10, the positioning blocks 17 are movably sleeved with the positioning holes 8, two fixing blocks 22 are fixedly installed on one side of the support frame 20, a mounting rod 32 is fixedly installed between the two fixing blocks 22, and the installation The outer circular wall surface of the rod 32 is fixedly sleeved with a fixing ring 23, the outer circular wall surface of the mounting rod 32 is movably sleeved with two supporting rings 24, the outer circular wall surface of the supporting ring 24 is fixedly installed with a connecting plate 31, one side of the support box 10 is fixedly installed with two clamping blocks 28, the top surface of the clamping block 28 is provided with a clamping hole 29, the top surface of the connecting plate 31 is fixedly installed with a clamping column 30, the top surface of the fixing block 22 is provided with a circular through hole, the outer circular wall surface of the clamping column 30 is movably sleeved with the inner circular wall surface of the circular through hole, the outer circular wall surface of the clamping column 30 is movably sleeved with the inner circular wall surface of the clamping hole 29, the outer circular wall surface of the mounting rod 32 is movably sleeved with two springs 26, one end of the spring 26 is fixedly connected to the top surface of the fixing ring 23, and the other end of the spring 26 is fixed to the bottom surface of the supporting ring 24 The outer circumferential wall of the support ring 24 is fixedly installed with a push rod 25, one side of the support box 10 is provided with two connecting holes 15, the inner circumferential wall of the connecting hole 15 is fixedly sleeved with a fan 16, one side of the processing chamber 1 is fixedly installed with a PLC controller, the fan 16 is electrically connected to the PLC controller, through the processing chamber 1, when the staff puts the cotton ball into the processing chamber 1 to open the cotton, cotton wool will be generated, the staff starts the fan 16, the fan 16 rotates to generate airflow, the airflow sucks the cotton wool into the support box 10, the filter screen 27 in the support frame 20 inside the support box 10 can filter the cotton wool and keep the cotton wool on the filter screen 27, the staff squeezes the two push rods 25 so that the push rods 25 drive the support ring 24 along the two fixed blocks 22 The mounting rod 32 between them moves inwards and the spring 26 is compressed. The support ring 24 moves inwards and drives the connecting plate 31 to move inwards. The connecting plate 31 moves inwards and drives the clamping column 30 to move inwards. The staff moves the clamping column 30 to the outside of the clamping hole 29 on the clamping block 28 by squeezing the two push rods 25. The restriction of the clamping column 30 is lost. The staff moves the fixing block 22 outwards and drives the support frame 20 and the filter screen 27 to move outwards inside the storage hole 19 on the support box 10. The staff moves the support frame 20 and the filter screen 27 to the outside of the support box 10 and separates the positioning block 17 from the positioning hole 8 on the support box 10. Then the staff can collect and clean the cotton wool on the filter screen 27 and reset the support frame 20 and the filter screen 27.The filter 27 can continue to collect the cotton wool, thereby completing the collection of the cotton wool inside the processing chamber 1, achieving the collection effect of the cotton wool inside the processing chamber 1, preventing the cotton wool generated by the cotton ball inside the processing chamber 1 from floating into the air, and preventing the cotton wool from adhering to the clothes of the surrounding staff, making it easier for the staff to open the cotton ball.
[0025] Embodiment 2
[0026] Based on the above embodiment 1, reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 Two combing rollers 2 are arranged inside the processing bin 1, two driving motors 18 are fixedly installed on one side of the processing bin 1, two circular through holes are opened on one side of the processing bin 1, the outer wall surface of the driving shaft of the driving motor 18 is movably connected with the inner wall surface of the circular through hole, one end of the driving shaft of the driving motor 18 is fixedly connected with one end of the combing roller 2, the driving motor 18 is electrically connected with the PLC controller, through the processing bin 1, the staff puts the cotton ball into the processing bin 1, the staff starts the driving motor 18, and the driving shafts of the two driving motors 18 rotate respectively The two combing rollers 2 are driven to rotate in opposite directions, thereby tearing the cotton balls apart to achieve the effect of opening the cotton balls. Two fixing holes 3 are opened on one side of the processing bin 1. The inner circumferential wall surface of the fixing hole 3 is fixedly sleeved with a bearing 4. A connecting roller 5 is fixedly installed at one end of the combing roller 2. The outer circumferential wall surface of the connecting roller 5 is fixedly sleeved with the inner circumferential wall surface of the inner ring of the bearing 4. Through the arranged combing roller 2, the rotation of the combing roller 2 drives the connecting roller 5 to rotate and at the same time makes the inner ring of the bearing 4 rotate. The bearing 4 and the connecting roller 5 can limit the rotation of the combing roller 2 to achieve the limiting effect on the combing roller 2.
[0027] Embodiment 3
[0028] Based on the above embodiment 1 or 2, refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5A discharge hole 11 is provided on one side of the processing bin 1, a scraper 12 is provided on the inner bottom surface of the processing bin 1, a support rod 13 is fixedly installed on one side of the scraper 12, a movable hole 14 is provided on one side of the processing bin 1, the outer circumferential wall surface of the support rod 13 is movably sleeved with the inner circumferential wall surface of the movable hole 14, through the processing bin 1, the cotton balls after opening will fall on the inner bottom surface of the processing bin 1, the staff pulls the support rod 13 outward so that the support rod 13 moves outward inside the movable hole 14 on the processing bin 1, and the outward movement of the support rod 13 will also drive the scraper 12 to move outward The scraper 12 moves outward to drive the opened cotton balls to be discharged through the discharge hole 11, so as to achieve the discharge effect on the processing bin 1. Limiting holes 6 are provided on both sides of the processing bin 1, and limiting blocks 7 are fixedly installed on both sides of the support rod 13. The limiting blocks 7 are movably connected with the limiting holes 6. Through the scraper 12, the scraper 12 moves outward to drive the limiting blocks 7 to move outward inside the limiting holes 6 on the processing bin 1. The limiting blocks 7 can limit the movement of the scraper 12, so as to achieve the limiting effect on the scraper 12. The support box 10 has a grille 21 fixedly connected inside.
[0029] Working principle: Please refer to Figure 1-Figure 7 As shown, through the processing bin 1 that is set up, when the staff puts the cotton ball into the processing bin 1 to open the cotton, cotton wool will be generated. The staff starts the fan 16, and the fan 16 rotates to generate airflow. The airflow sucks the cotton wool into the interior of the support box 10. The filter screen 27 in the support frame 20 inside the support box 10 can filter the cotton wool and keep the cotton wool on the filter screen 27. The staff squeezes the two push rods 25 so that the push rods 25 drive the support ring 24 to move inward along the mounting rod 32 between the two fixed blocks 22, and at the same time, the spring 26 is compressed. The support ring 24 moves inward and drives the connecting plate 31 to move inward. The connecting plate 31 moves inward and drives the clamping column 30 to move inward. The staff moves the clamping column 30 to the clamping hole 29 on the clamping block 28 by squeezing the two push rods 25. The outside of the support box 10 is free from the restriction of the clamping column 30, and the staff moves the fixing block 22 outward to drive the support frame 20 and the filter screen 27 to move outward inside the storage hole 19 on the support box 10. The staff moves the support frame 20 and the filter screen 27 to the outside of the support box 10 and separates the positioning block 17 from the positioning hole 8 on the support box 10. Then the staff can collect and clean the cotton wool on the filter screen 27 and reset the support frame 20 and the filter screen 27 so that the filter screen 27 can continue to collect the cotton wool, thereby completing the collection of the cotton wool inside the processing bin 1 and achieving the collection effect of the cotton wool inside the processing bin 1, preventing the cotton wool generated by the opening of the cotton balls inside the processing bin 1 from floating into the air, and preventing the cotton wool from adhering to the clothes of the surrounding staff, making it convenient for the staff to open the cotton balls.
[0030] Through the processing bin 1 that is set up, the staff puts the cotton ball into the processing bin 1, and the staff starts the driving motor 18. The driving shafts of the two driving motors 18 rotate to drive the two combing rollers 2 to rotate in opposite directions, thereby tearing the cotton ball apart, thereby achieving the effect of opening the cotton ball. Through the processing bin 1 that is set up, the cotton ball after opening will fall on the inner bottom surface of the processing bin 1, and the staff pulls the support rod 13 outward to make the support rod 13 move outward inside the movable hole 14 on the processing bin 1. The outward movement of the support rod 13 will also drive the scraper 12 to move outward. The outward movement of the scraper 12 drives the opened cotton ball to be discharged through the discharge hole 11, thereby achieving the discharge effect of the processing bin 1.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cotton opener, characterized in that: include: A processing chamber (1), wherein support holes (9) are provided on both sides of the processing chamber (1), and a support box (10) is fixedly sleeved inside the support hole (9); A cotton wool collecting component, the cotton wool collecting component is arranged on one side of the support box (10) and is used to collect cotton wool, the cotton wool collecting component comprises: two storage holes (19), the two storage holes (19) are respectively opened on one side of the two support boxes (10), the interior of the storage holes (19) is movably sleeved with a support frame (20), the interior of the support frame (20) is fixedly sleeved with a filter screen (27), one side of the filter screen (27) is fixedly installed with two positioning blocks (17), and one side of the support box (10) is opened There are two positioning holes (8), the positioning block (17) is movably sleeved with the positioning holes (8), two fixing blocks (22) are fixedly installed on one side of the support frame (20), a mounting rod (32) is fixedly installed between the two fixing blocks (22), a fixing ring (23) is fixedly sleeved on the outer circular wall surface of the mounting rod (32), two supporting rings (24) are movably sleeved on the outer circular wall surface of the mounting rod (32), a connecting plate (31) is fixedly installed on the outer circular wall surface of the supporting ring (24), and the support box (10) Two clamping blocks (28) are fixedly installed on one side, and a clamping hole (29) is provided on the top surface of the clamping block (28). A clamping column (30) is fixedly installed on the top surface of the connecting plate (31). A circular through hole is provided on the top surface of the fixed block (22). The outer circular wall surface of the clamping column (30) is movably sleeved with the inner circular wall surface of the circular through hole. The outer circular wall surface of the clamping column (30) is movably sleeved with the inner circular wall surface of the clamping hole (29). The outer circular wall surface of the mounting rod (32) is movably sleeved with two springs (26). One end of the spring (26) is fixedly connected to the top surface of the fixing ring (23), and the other end of the spring (26) is fixedly connected to the bottom surface of the support ring (24). A push rod (25) is fixedly installed on the outer circular wall surface of the support ring (24). Two connecting holes (15) are provided on one side of the support box (10). A fan (16) is fixedly sleeved on the inner circular wall surface of the connecting hole (15). A PLC controller is fixedly installed on one side of the processing chamber (1), and the fan (16) is electrically connected to the PLC controller.
2. A cotton opener according to claim 1, characterized in that: Two combing rollers (2) are arranged inside the processing chamber (1), two driving motors (18) are fixedly installed on one side of the processing chamber (1), two circular through holes are opened on one side of the processing chamber (1), the outer circular wall surface of the driving shaft of the driving motor (18) is movably connected with the inner circular wall surface of the circular through hole, one end of the driving shaft of the driving motor (18) is fixedly connected with one end of the combing roller (2), and the driving motor (18) is electrically connected with the PLC controller.
3. A cotton opener according to claim 2, characterized in that: Two fixing holes (3) are provided on one side of the processing chamber (1), and a bearing (4) is fixedly sleeved on the inner circumferential wall surface of the fixing hole (3). A connecting roller (5) is fixedly installed on one end of the combing roller (2), and the outer circumferential wall surface of the connecting roller (5) is fixedly sleeved on the inner circumferential wall surface of the inner ring of the bearing (4).
4. A cotton opener according to claim 1, characterized in that: A discharge hole (11) is provided on one side of the processing bin (1), a scraper (12) is provided on the inner bottom surface of the processing bin (1), a support rod (13) is fixedly mounted on one side of the scraper (12), a movable hole (14) is provided on one side of the processing bin (1), and the outer circular wall surface of the support rod (13) is movably sleeved with the inner circular wall surface of the movable hole (14).
5. A cotton opener according to claim 4, characterized in that: Limiting holes (6) are provided on both sides of the processing chamber (1), and limiting blocks (7) are fixedly installed on both sides of the support rod (13), and the limiting blocks (7) are movably sleeved with the limiting holes (6).
6. The cotton opener according to claim 1, characterized in that: A grille (21) is fixedly sleeved inside the support box (10).
Citation Information
Patent Citations
Cotton opening carding machine
CN219363897U
Cited By
Raw material cotton opening device for textile machine
CN224362929U