Spraying type cloth treatment equipment

Abstract

The utility model discloses spraying type cloth treatment equipment which comprises an equipment body, a material roller component and at least one spraying mechanism, the equipment body comprises at least one treatment box, the treatment box is provided with a treatment space, a feeding port and a discharging port, and the material roller component comprises a discharging roller and a receiving roller. A cloth belt unwound by the unwinding roller enters the processing space through the feeding port and extends towards the discharging port so as to be conveyed to the receiving roller, the spraying mechanism comprises a spraying piece and at least one drainage assembly, and the cloth belt conveyed to the discharging port opposite to the feeding port from the feeding port moves between the spraying piece and the drainage assembly. The drainage assembly is arranged to guide liquid mist sprayed by the spraying piece to penetrate through the cloth belt. The liquid carrying rate of the surface layer of the fabric belt is the same as that of the fabric belt after dipping dehydration by spraying the surface of the fabric belt, and compared with a dipping mode, the phenomenon that feed liquid intrudes into the middle layer of the fabric is reduced, so that the fabric does not need to be extruded and dehydrated, waste liquid is greatly reduced or even not generated, the production cost is effectively reduced, and unnecessary economic loss is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of three-dimensional spaced fabric processing, in particular to spray-type fabric processing equipment. Background Art

[0002] Three-dimensional spacer fabric is a kind of textile material used to replace foam sponge. In order to show better performance in the subsequent use process, it needs to be treated with three protections, namely waterproof, oil-proof and anti-fouling. During production, the fabric is usually treated by impregnation, that is, the rolled fabric is unrolled and conveyed to a container filled with liquid in the form of fabric belt, so that the fabric belt is impregnated and dyed or has specific properties. After the impregnation, the fabric belt is dried and then rolled into a roll.

[0003] After analysis, it is found that the three-proof treatment only needs to be applied to the surface layer of the fabric. The traditional impregnation method will cause the middle layer of the fabric to absorb the liquid simultaneously. Therefore, it is usually necessary to use a liquid squeezing device to squeeze and dehydrate the fabric belt, which undoubtedly increases the complexity of the equipment and also increases the equipment cost.

[0004] In addition, during the actual production impregnation process, while the cloth is squeezed and dehydrated, the cloth's own dust, oil and other impurities will be transferred to the liquid and contaminate the liquid. If the purity of the liquid used is required to be relatively high, the contaminated liquid cannot be used again, resulting in a large amount of waste liquid. This not only reduces the utilization rate of the liquid, but also increases the production cost and waste liquid treatment cost, resulting in unnecessary economic losses. Utility Model Content

[0005] In order to solve the above technical problems and achieve at least one advantage of the present invention, the present invention provides a spray-type cloth processing device, the spray-type cloth processing device comprising:

[0006] The equipment body includes at least one processing box, the processing box has a processing space, a feed port and a discharge port, the feed port and the discharge port are arranged opposite to each other and are both connected to the processing space;

[0007] A material roller component, the material roller component includes a feeding roller and a receiving roller, the feeding roller and the receiving roller are both rotatably mounted on the equipment body, the feeding roller is used to unwind the rolled cloth, the cloth belt unrolled by the feeding roller enters the processing space through the feeding port and extends to the discharging port to be transferred to the receiving roller, and the receiving roller is used to roll the unrolled cloth belt into a roll;

[0008] At least one spray mechanism, the spray mechanism includes a spray piece and at least one drainage component, the spray piece and the drainage component of each spray mechanism are arranged relative to each other, the spray piece is arranged in the processing space, the cloth belt transmitted from the feed port to the discharge port opposite thereto moves through the spray piece and the drainage component, the spray piece forms a plurality of spray ports and flow channels, the plurality of spray ports are connected with the flow channel, and the flow channel is connected with the processing space through the spray ports, the spray piece sprays liquid mist to the processing space through the spray ports, the drainage component is installed in the processing box, and the drainage component is configured to guide the liquid mist sprayed by the spray piece to pass through the cloth belt.

[0009] According to an embodiment of the utility model, the spray port of the spray member faces the drainage assembly.

[0010] According to one embodiment of the utility model, the processing box includes a box body and a dispersion member, the feed port and the discharge port are both formed in the box body, the dispersion member is installed in the box body and divides the processing space into a processing chamber and a drainage chamber, the dispersion member forms a plurality of arranged through holes, the processing chamber is connected with the drainage chamber through the through holes, the spray member is installed in the processing chamber, the drainage component is arranged on a side of the dispersion member away from the spray member, and the drainage component guides the liquid mist in the processing chamber to the through holes by sucking the gas in the drainage chamber.

[0011] According to an embodiment of the utility model, the feed port and the discharge port are relatively horizontally arranged, the drainage component is arranged at the bottom of the box body, and the cross-sectional size of the drainage cavity gradually decreases from top to bottom.

[0012] According to an embodiment of the utility model, two processing boxes are provided, and the number of the spray mechanisms is consistent with the number of the processing boxes, wherein the feed port of one processing box is on the same side as the discharge port of the other processing box, and the material roller assembly also includes a material roller group, and the material roller group includes two redirecting rollers, each of which is rotatably mounted on one processing box, and the two redirecting rollers are arranged on the same side, wherein one redirecting roller is arranged on a side of the processing box forming the feed port, and the other redirecting roller is arranged on a side of the processing box forming the discharge port, and the fabric belt conveyed out of the corresponding discharge port is extended to the feed port on the same side as the corresponding discharge port in a manner of winding around the outside of the two redirecting rollers.

[0013] According to one embodiment of the utility model, the material roller group also includes two limiting rollers, each of the limiting rollers and the redirecting roller are respectively placed on both sides of a processing box, and in the process of the fabric belt unwound by the unwinding roller being transmitted to the receiving roller, the fabric belt passes through the two processing boxes and is transmitted by one of the limiting rollers before and after.

[0014] According to one embodiment of the utility model, the unloading roller and the receiving roller are respectively arranged on both sides of the processing box, and either of the unloading roller and the receiving roller is on the same side as the redirecting roller, and the other is on the same side as the limiting roller. The material roller group also includes at least one conveying roller, which is installed on the trajectory of the fabric belt transmitted via the unloading roller to the limiting roller installed on the outside of the feed port of the processing box or on the trajectory of the fabric belt transmitted via the limiting roller installed on the outside of the discharge port of the processing box to the receiving roller.

[0015] According to one embodiment of the utility model, the unloading roller is on the same side as the redirecting roller, the collecting roller is on the same side as the limiting roller, and the conveying roller is installed on the trajectory of the cloth belt transmitted by the unloading roller to the limiting roller installed on the outside of the feed port of the processing box.

[0016] According to an embodiment of the utility model, the equipment body further includes two support frames, and the unwinding roller and the receiving roller are rotatably mounted on the two support frames respectively.

[0017] According to an embodiment of the present invention, the spray-type cloth processing equipment further includes at least one driving and rotating mechanism, and the receiving roller is installed on one of the driving and rotating mechanisms and is driven to rotate by the corresponding driving and rotating mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The schematic diagram of the structure of the spray-type cloth processing equipment of the utility model is shown.

[0019] Figure 2 A structural sectional view of the spray-type cloth processing equipment of the utility model is shown. DETAILED DESCRIPTION

[0020] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0021] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0022] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0023] refer to Figure 1 to Figure 2 According to a preferred embodiment of the present invention, a spray-type cloth processing equipment will be described in detail below. The spray-type cloth processing equipment includes an equipment body 10, and the equipment body 10 includes at least one processing box 11. The processing box 11 has a processing space 1101, a feed port 1102 and a discharge port 1103. The feed port 1102 and the discharge port 1103 are arranged opposite to each other, and the feed port 1102 and the discharge port 1103 are both connected to the processing space 1101.

[0024] The spray-type cloth processing equipment includes a material roller component 20, and the material roller component 20 includes a feeding roller 21 and a receiving roller 22. The feeding roller 21 is rotatably mounted on the equipment body 10, and the feeding roller 21 is used to unwind the rolled cloth. The cloth belt unwound by the feeding roller 21 enters the processing space 1101 through the feeding port 1102 and extends to the discharging port 1103 to be transferred to the receiving roller 22. The receiving roller 22 is rotatably mounted on the equipment body 10, and the receiving roller 22 is used to roll the unwound cloth belt into a roll.

[0025] refer to Figure 2The spray-type cloth processing equipment further includes at least one spray mechanism 30, the spray mechanism 30 includes a spray element 31 and at least one drainage component 32, the spray element 31 and the drainage component 32 of each spray mechanism 30 are arranged relatively spaced apart, the spray element 31 is arranged in the processing space 1101, and the cloth belt conveyed from the feed port 1102 to the discharge port 1103 opposite thereto moves between the spray element 31 and the drainage component 32. The spray element 31 forms a plurality of spray ports 3101 and a flow channel 3102, the plurality of spray ports 3101 are all connected to the flow channel 3102, and the flow channel 3102 is connected to the processing space 1101 through the spray ports 3101, and the spray element 31 sprays liquid mist to the processing space 1101 through the spray ports 3101. The drainage assembly 32 is installed on the processing box 11, and is configured to guide the liquid mist sprayed by the spraying member 31 to pass through the fabric belt to make the fabric belt wet. In this way, by spraying the surface of the fabric belt, the surface layer reaches the same liquid carrying rate as after dipping and dehydration, and compared with the dipping method, the liquid intrusion into the middle layer of the fabric is reduced, so that the fabric does not need to be squeezed and dehydrated, thereby greatly reducing or even eliminating waste liquid, effectively reducing production costs and avoiding unnecessary economic losses.

[0026] Preferably, the drainage component 32 is implemented as a negative pressure pump.

[0027] refer to Figure 2 , further, the processing box 11 includes a box body 111 and a dispersion member 112, the feed port 1102 and the discharge port 1103 are both formed in the box body 111, the dispersion member 112 is installed in the box body 111 and divides the processing space 1101 into a processing chamber 11011 and a drainage chamber 11012, the dispersion member 112 forms a plurality of arranged through holes 11201, and the processing chamber 11011 is connected to the drainage chamber 11012 through the through holes 11201. The spray member 31 is installed in the processing chamber 11011, and the drainage component 32 is arranged on a side of the dispersion member 112 away from the spray member 31, and the drainage component 32 guides the liquid mist in the processing chamber 11011 to the through holes 11201 by sucking the gas in the drainage chamber 11012. In this way, by utilizing the cooperation of the dispersion element 112 and the drainage component 32, the liquid mist in the processing chamber 11011 is subjected to uniform suction, so that the liquid mist flows evenly, ensuring that the fabric belt is fully wetted by the liquid mist flowing to the multiple through holes 11201.

[0028] Preferably, the feed port 1102 and the discharge port 1103 are relatively horizontally arranged, the drainage component 32 is arranged at the bottom of the box body 111, and the cross-sectional size of the drainage chamber 11012 gradually decreases from top to bottom, so that after the liquid mist in the processing chamber 11011 is guided to wet the cloth belt and partially introduced into the drainage chamber 11012 through the through hole 11201, part of the liquid mist is sucked out by the drainage component 32, while part of the liquid mist adheres to the inner wall of the drainage chamber 11012 and flows downward along the inner wall of the drainage chamber 11012 and is concentrated at the bottom of the drainage chamber 11012, and is finally sucked out by the drainage component 32 to realize the collection of liquid.

[0029] Preferably, a plurality of the drainage components 32 are provided, and the plurality of the drainage components 32 are arranged at intervals to ensure that the suction force on the liquid mist in the processing chamber 11011 is large enough to improve the fluidity of the liquid mist.

[0030] Preferably, the spray port 3101 of the spray member 31 faces the drainage assembly 32, so that when the fabric belt is conveyed and moves between the spray member 31 and the drainage assembly 32, the spray member 31 can directly spray liquid mist to the fabric belt to quickly wet the fabric belt.

[0031] refer to Figure 1 to Figure 2 Furthermore, two processing boxes 11 are provided, and the number of the spray mechanisms 30 is consistent with the number of the processing boxes 11, wherein the feed port 1102 of one processing box 11 is on the same side as the discharge port 1103 of the other processing box 11. The material roller assembly 20 also includes a material roller group 23, and the material roller group 23 includes two redirecting rollers 231, each of which is rotatably mounted on a processing box 11, and the two redirecting rollers 231 are arranged on the same side, wherein one of the redirecting rollers 231 is arranged on one side of the processing box 11 forming the feed port 1102, and the other redirecting roller 231 is arranged on the other side of the processing box 11 forming the discharge port 1103, and the fabric belt conveyed out of the corresponding discharge port 1103 is extended to the feed port 1102 on the same side of the corresponding discharge port 1103 in a manner of winding around the outside of the two redirecting rollers 231, so that in the process of the fabric belt unwound by the unwinding roller 21 being conveyed through the inside of the two processing boxes 11 and finally being wound up by the receiving roller 22, the two side surfaces of the fabric belt successively correspond to the spray ports 3101 of the two spray parts 31 to fully wet the fabric belt.

[0032] The material roller group 23 also includes two limiting rollers 232, and each limiting roller 232 and a redirecting roller 231 are respectively placed on both sides of a processing box 11. In the process of conveying the fabric belt unwound by the unwinding roller 21 to the receiving roller 22, the fabric belt passes through the two processing boxes 11 and is conveyed by a limiting roller 232 respectively, so that the posture of the fabric belt moving in the processing space 1101 is limited by the limiting roller 232, so as to prevent the rolled fabric loaded on the unwinding roller 21 and the receiving roller 22 from changing thickness during the process of unwinding the fabric belt, thereby affecting the direction of the fabric belt and causing the fabric belt to interfere with the side wall of the processing box 11 forming the feed inlet 1102 and / or the discharge outlet 1103.

[0033] When two processing boxes 11 are provided, the unloading roller 21 and the receiving roller 22 are respectively placed on both sides of the processing box 11, and one of the unloading roller 21 and the receiving roller 22 is on the same side as the redirecting roller 231, while the other is on the same side as the limiting roller 232. The material roller group 23 also includes at least one conveying roller 233, which is installed on the track of the fabric belt being conveyed from the unloading roller 21 to the limiting roller 232 installed on the outside of the feed port 1102 of the processing box 11, or on the track of the fabric belt being conveyed from the limiting roller 232 installed on the outside of the discharge port 1103 of the processing box 11 to the receiving roller 22, so as to meet the requirements of the unloading roller 21 and the receiving roller 22 being designed on different sides, so as to facilitate the loading and unloading of materials by the staff.

[0034] Preferably, the unloading roller 21 is on the same side as the redirecting roller 231, the collecting roller 22 is on the same side as the limiting roller 232, and the conveying roller 233 is installed on the trajectory of the fabric belt transmitted by the unloading roller 21 to the limiting roller 232 installed on the outside of the feed port 1102 of the processing box 11.

[0035] The equipment body 10 further includes two support frames 12 , and the unloading roller 21 and the receiving roller 22 are rotatably mounted on the two support frames 12 , respectively, so that the two support frames 12 provide installation places for the unloading roller 21 and the receiving roller 22 .

[0036] refer to Figure 1 The spray-type cloth processing equipment also includes at least one driving and rotating mechanism 40, and the receiving roller 22 is installed on one of the driving and rotating mechanisms 40 and is driven by the corresponding driving and rotating mechanism 40 to rotate to reel up the cloth belt.

[0037] Preferably, the driving mechanism 40 is implemented as a motor.

[0038] In one embodiment, two driving mechanisms 40 are provided, and the two driving mechanisms 40 are assembled with the receiving roller 22 and the unwinding roller 21. The receiving roller 22 and the unwinding roller 21 are driven by the corresponding driving mechanisms 40 to respectively reel in and unwind the fabric belt.

[0039] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.

Claims

1. Spray type cloth processing equipment, characterized in that: The spray-type cloth processing equipment comprises: The equipment body includes at least one processing box, the processing box has a processing space, a feed port and a discharge port, the feed port and the discharge port are arranged opposite to each other and are both connected to the processing space; A material roller component, the material roller component includes a feeding roller and a receiving roller, the feeding roller and the receiving roller are both rotatably mounted on the equipment body, the feeding roller is used to unwind the rolled cloth, the cloth belt unrolled by the feeding roller enters the processing space through the feeding port and extends to the discharging port to be transferred to the receiving roller, and the receiving roller is used to roll the unrolled cloth belt into a roll; At least one spray mechanism, the spray mechanism includes a spray piece and at least one drainage component, the spray piece and the drainage component of each spray mechanism are arranged relative to each other, the spray piece is arranged in the processing space, the cloth belt transmitted from the feed port to the discharge port opposite thereto moves through the spray piece and the drainage component, the spray piece forms a plurality of spray ports and flow channels, the plurality of spray ports are connected with the flow channel, and the flow channel is connected with the processing space through the spray ports, the spray piece sprays liquid mist to the processing space through the spray ports, the drainage component is installed in the processing box, and the drainage component is configured to guide the liquid mist sprayed by the spray piece to pass through the cloth belt.

2. The spray-type cloth processing equipment according to claim 1, characterized in that: The spray port of the spray member faces the drainage assembly.

3. The spray-type cloth processing equipment according to claim 1 or 2, characterized in that: The processing box includes a box body and a dispersion component, the feed port and the discharge port are both formed in the box body, the dispersion component is installed in the box body and divides the processing space into a processing chamber and a drainage chamber, the dispersion component forms a plurality of arranged through holes, the processing chamber is connected with the drainage chamber through the through holes, the spray component is installed in the processing chamber, the drainage component is arranged on a side of the dispersion component away from the spray component, and the drainage component guides the liquid mist in the processing chamber to the through holes by sucking the gas in the drainage chamber.

4. The spray-type cloth processing equipment according to claim 3, characterized in that: The feed port and the discharge port are relatively horizontally arranged, the drainage component is arranged at the bottom of the box body, and the cross-sectional size of the drainage cavity decreases gradually from top to bottom.

5. The spray-type cloth processing equipment according to claim 1, characterized in that: There are two processing boxes, and the number of the spray mechanisms is consistent with the number of the processing boxes, wherein the feed port of one processing box is on the same side as the discharge port of the other processing box, and the material roller assembly also includes a material roller group, and the material roller group includes two redirecting rollers, each of which is rotatably mounted on one processing box, and the two redirecting rollers are arranged on the same side, wherein one redirecting roller is arranged on the side of the feed port formed by one processing box, and the other redirecting roller is arranged on the side of the discharge port formed by the other processing box, and the fabric belt conveyed from the corresponding discharge port is extended to the feed port on the same side as the corresponding discharge port in a manner of winding around the outside of the two redirecting rollers.

6. The spray-type cloth processing equipment according to claim 5, characterized in that: The material roller group also includes two limiting rollers, each limiting roller and a redirecting roller are respectively placed on both sides of a processing box. In the process of the fabric belt unwound by the unwinding roller being transmitted to the receiving roller, the fabric belt passes through the two processing boxes and is transmitted by a limiting roller respectively.

7. The spray-type cloth processing equipment according to claim 6, characterized in that: The unloading roller and the receiving roller are respectively placed on both sides of the processing box, and either of the unloading roller and the receiving roller is on the same side as the redirecting roller, while the other is on the same side as the limiting roller. The material roller group also includes at least one conveying roller, which is installed on the trajectory of the fabric belt being conveyed via the unloading roller to the limiting roller installed on the outside of the feed port of the processing box, or on the trajectory of the fabric belt being conveyed via the limiting roller installed on the outside of the discharge port of the processing box to the receiving roller.

8. The spray-type cloth processing equipment according to claim 7, characterized in that: The unloading roller is on the same side as the redirecting roller, the collecting roller is on the same side as the limiting roller, and the conveying roller is installed on the track of the cloth belt conveyed by the unloading roller to the limiting roller installed on the outside of the feed port of the processing box.

9. The spray-type cloth processing equipment according to claim 1, characterized in that: The equipment body also includes two support frames, and the unwinding roller and the receiving roller are rotatably mounted on the two support frames respectively.

10. The spray-type cloth processing equipment according to claim 1, characterized in that: The spray-type cloth processing equipment further includes at least one driving and rotating mechanism, and the receiving roller is installed on one of the driving and rotating mechanisms and is driven to rotate by the corresponding driving and rotating mechanism.

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