Low-temperature dyeing device for GRS regenerated fabric

By designing a low-temperature dyeing device for GRS recycled fabrics including a dyeing box and mounting mechanism, the problem of the existing device requiring the fabric to be pulled through multiple rotary rollers during use is solved, achieving more convenient operation and better dyeing effect.

CN222948633UActive Publication Date: 2025-06-06SHUYANG HONGZE TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202422165368.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-06
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing GRS recycled fabric low-temperature dyeing device requires the fabric to be pulled through multiple rotating rollers when used, which is inconvenient to use and reduces the convenience of the device.

Method used

A low-temperature dyeing device for GRS recycled fabrics is designed, including a dyeing box and an installation mechanism. The dyeing of the fabric is achieved by a plurality of supporting rollers and lower pressing rollers. The box cover can be fixed at any height position by a driving assembly, and the height of the lower pressing roller is adjusted to control the tightness of the fabric.

Benefits of technology

This device does not require traction of fabric interspersed between multiple rotating rollers, making it more convenient to operate and more practical. It can effectively control the tightness of the fabric and improve the dyeing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a low-temperature dyeing device for GRS regenerated fabric, which belongs to the technical field of low-temperature dyeing devices for GRS regenerated fabric and comprises a dyeing box, a box cover is mounted on the top surface of the dyeing box, a mounting mechanism is arranged on the dyeing box, a plurality of support plates which are distributed front and back are fixed on the bottom surface of the box cover, and the bottom surface of the box cover is fixedly provided with a plurality of fixing plates. A lower pressing roller is rotationally connected between the two supporting plates which are opposite front and back, and a plurality of supporting rollers are rotationally connected between the front inner wall and the rear inner wall of the dyeing box; the mounting mechanism comprises two rectangular bins fixed to the opposite face of the box cover, a rotating rod is rotationally connected between the inner walls of the left side and the right side of each rectangular bin, and the front side and the rear side of the dyeing box are each provided with two tooth grooves. According to the low-temperature dyeing device for the GRS regenerated fabric, the fabric is supported through the supporting roller, the box cover is covered, and the box cover is fixed through the mounting mechanism, so that the fabric is pressed into dye for dyeing through the lower pressing roller at the bottom of the box cover, the fabric does not need to be pulled to be inserted between the supporting roller and the lower pressing roller, and operation is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of low-temperature dyeing devices for GRS recycled fabrics, in particular to a low-temperature dyeing device for GRS recycled fabrics. Background Art

[0002] GRS is the abbreviation of Global Recycling Standard. It is an international, voluntary certification standard that aims to increase the use of recycled materials in products and reduce or eliminate the hazards caused during the production process. GRS fabric is an environmentally friendly fabric. During the production and processing process, low-temperature dyeing equipment is required to dye the GRS recycled fabric.

[0003] For example, a Chinese patent (publication number: CN215925310U) discloses a water-saving and energy-saving low-temperature dyeing device for linen-like fabrics, comprising a support plate, a dyeing box and a collecting box, wherein the dyeing box is fixedly installed on the top of the support plate, and the collecting box is fixedly installed on the bottom of the support plate, and the bottom of the dyeing box, the surface of the support plate and the top of the collecting box are all constructed with waste grooves, and a partition is fixedly installed inside the dyeing box, and an upper column is fixedly installed on the top of the partition, and the side wall of the upper column is rotatably connected to an upper rotating roller through a bearing, so that there is no need to manually pull the fabric, which saves manpower. During the dyeing process, the dye liquid can be fully immersed in the linen-like fabric, thereby improving the dyeing effect. After dyeing, the excess dye liquid can be squeezed out, which is beneficial to the subsequent drying of the linen-like fabric, further improving the processing efficiency, and can centrally treat the waste liquid, without consuming excess water to rinse the dye liquid, saving water resources, and avoiding the dye liquid dripping on the ground to cause pollution.

[0004] However, the above-mentioned search patent still has some shortcomings. When it is used, the fabric needs to be pulled through multiple upper rollers and lower rollers in sequence. Since the gap between the rollers is small, it is more troublesome to insert the fabric, which reduces the convenience of using the device and causes certain inconveniences in use. Therefore, a GRS recycled fabric low-temperature dyeing device is proposed to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a GRS recycled fabric low-temperature dyeing device, which has the advantages of being easy to use and solves the problem that the device disclosed in the above-mentioned search patent needs to pull the fabric through multiple rollers when in use, which is inconvenient to use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-temperature dyeing device for GRS recycled fabrics, comprising a dyeing box, a box cover is installed on the top surface of the dyeing box, a mounting mechanism for fixing the box cover is provided on the dyeing box, a plurality of support plates distributed front and back are fixed to the bottom surface of the box cover, a lower pressure roller is rotatably connected between two of the support plates facing each other, and a plurality of support rollers are rotatably connected between the front and rear inner walls of the dyeing box;

[0007] The mounting mechanism includes two rectangular bins fixed opposite to the box cover, a rotating rod is rotatably connected between the inner walls on the left and right sides of the rectangular bin, two tooth grooves are provided on the front and back sides of the dyeing box, a gear that is conducive to the meshing of the tooth grooves is fixed on the outer peripheral wall of the rotating rod, and a driving component for driving the rotating rod to rotate is provided on the rectangular bin.

[0008] Furthermore, the driving assembly includes a worm gear fixed on the outer peripheral wall of the rotating rod, a guide groove is opened on the inner wall of the rectangular bin close to the dyeing box, a guide block is slidably connected in the guide groove, a U-shaped plate is fixed on the side of the guide block away from the dyeing box, a worm meshing with the worm gear is rotatably connected between the front and rear inner walls of the U-shaped plate, and a screw that vertically penetrates the rectangular bin and is threadedly connected to the bottom surface of the U-shaped plate is rotatably connected.

[0009] Furthermore, a handle is fixed to the top surface of the box cover, and feed holes are provided on both sides of the dyeing box, the feed holes are connected to the top surface of the dyeing box, the multiple support rollers are evenly distributed on the left and right and close to the top of the dyeing box, the multiple lower pressure rollers are evenly distributed on the left and right and close to the bottom of the dyeing box, and the multiple lower pressure rollers are spaced apart from the multiple support rollers.

[0010] Furthermore, the dyeing box is arranged between the two rectangular bins and the two are slidably connected, and two movable holes for the gears to pass through are provided on one side of the rectangular bin facing the dyeing box.

[0011] Furthermore, the top surface of the tooth groove is connected to the top surface of the dyeing box, the two tooth grooves on the same side are distributed left and right, and the four gears are respectively engaged with the four tooth grooves.

[0012] Furthermore, the guide groove is used for the guide block to slide up and down inside the guide groove, and an adjustment hole is provided on the side of the rectangular bin away from the dyeing box for the worm to penetrate and move up and down inside the worm.

[0013] Furthermore, a handle is fixed to one end of the worm away from the guide block, a grip is fixed to the bottom end of the screw, and a threaded hole for the screw to penetrate and match is opened on the bottom surface of the rectangular bin.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] 1. When using the GRS recycled fabric low-temperature dyeing device, the dye is poured into the dyeing box and the recycled fabric to be dyed is pulled to the top of the dyeing box. The fabric is supported by a plurality of supporting rollers, and then the box cover is closed and fixed by the mounting mechanism, so that the lower pressing roller arranged at the bottom of the box cover presses the fabric into the dye for dyeing. There is no need to pull the fabric between the supporting roller and the lower pressing roller, which is more convenient to operate, more practical, and easier to promote and use.

[0016] 2. The GRS recycled fabric low-temperature dyeing device can fix the box cover at any height position by installing the mechanism to fix the box cover, through the set driving assembly, gears and tooth grooves, so that the lower pressure roller can stay at any height position. By adjusting the height of the lower pressure roller, the effect of controlling the tightness of the fabric can be achieved, which further facilitates the dyeing of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view schematic diagram of the utility model;

[0018] Figure 2 It is a front cross-sectional schematic diagram of the dyeing box of the utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of the box cover of the utility model;

[0020] Figure 4 It is a top view schematic diagram of the partial structure of the installation mechanism of the utility model;

[0021] Figure 5 It is a side sectional schematic diagram of the rectangular bin of the utility model.

[0022] In the figure: 1 dyeing box, 2 box cover, 3 mounting mechanism, 301 rectangular bin, 302 rotating rod, 303 tooth groove, 304 gear, 305 movable hole, 4 support plate, 5 lower pressure roller, 6 support roller, 7 driving assembly, 701 worm gear, 702 guide groove, 703 guide block, 704 U-shaped plate, 705 worm, 706 screw, 707 adjusting hole, 8 handle, 9 feeding hole. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 3In the present embodiment, a low-temperature dyeing device for GRS recycled fabrics comprises a dyeing box 1, a box cover 2 is installed on the top surface of the dyeing box 1, a mounting mechanism 3 for fixing the box cover 2 is provided on the dyeing box 1, a plurality of support plates 4 distributed front and back are fixed on the bottom surface of the box cover 2, a lower pressing roller 5 is rotatably connected between two support plates 4 opposite to each other, a plurality of support rollers 6 are rotatably connected between the front and rear inner walls of the dyeing box 1, a plurality of support rollers 6 are equidistantly distributed left and right and close to the top of the dyeing box 1, a plurality of lower pressing rollers 5 are equidistantly distributed left and right and close to the bottom of the dyeing box 1, a plurality of lower pressing rollers 5 are respectively arranged with intervals from a plurality of support rollers 6, when in use, the dye is poured into the dyeing box 1 and the recycled fabric to be dyed is pulled to the top of the dyeing box 1, the fabric is supported by the plurality of support rollers 6, and then the box cover 2 is covered and fixed by the mounting mechanism 3, so that the lower pressing roller 5 arranged at the bottom of the box cover 2 presses the fabric into the dye for dyeing, and there is no need to pull the fabric to be interlaced between the support rollers 6 and the lower pressing rollers 5, which is more convenient to operate, more practical, and more convenient to promote and use.

[0025] A handle 8 is fixed to the top surface of the box cover 2, which makes it easy to lift the box cover 2, thereby providing convenience for loading and unloading the box cover 2. Feed holes 9 are provided on the left and right sides of the dyeing box 1, and the feed holes 9 are connected to the top surface of the dyeing box 1.

[0026] See also Figures 1 to 4 The mounting mechanism 3 includes two rectangular bins 301 fixed opposite to the box cover 2, and a rotating rod 302 is rotatably connected between the inner walls on the left and right sides of the rectangular bin 301. Two tooth grooves 303 are provided on the front and rear sides of the dyeing box 1. A gear 304 that is conducive to the meshing of the tooth grooves 303 is fixed on the outer peripheral wall of the rotating rod 302. A driving component 7 for driving the rotating rod 302 to rotate is provided on the rectangular bin 301. When in use, the fabric is passed through the left feed hole 9 and the fabric is passed through the right feed hole 9. At this time, the lower surface of the fabric contacts the upper surface of multiple support rollers 6. The box cover 2 is further placed on the top of the dyeing box 1, and the two The opposite sides of the rectangular bin 301 are respectively slidably connected to the front and rear sides of the dyeing box 1. At this time, the gear 304 slides into the tooth groove 303 and meshes with it, thereby playing a certain guiding and limiting role for the box cover 2. The driving component 7 further controls the rotating rod 302 to drive the gear 304 to rotate, thereby driving the box cover 2 to move downward. When the box cover 2 moves downward, the support plate 4 will drive the lower pressure roller 5 to insert into the dyeing box 1. The bottom surfaces of multiple lower pressure rollers 5 contact the upper surface of the fabric, and then cooperate with the support roller 6 to make the fabric distributed in the dyeing box 1 in a zigzag wave shape, so that the fabric can be better immersed in the dye for dyeing.

[0027] The dyeing box 1 is disposed between the two rectangular bins 301 and the two are slidably connected. Two movable holes 305 for the gears 304 to pass through are provided on one side of the rectangular bin 301 facing the dyeing box 1 .

[0028] The top surface of the tooth groove 303 is connected to the top surface of the dyeing box 1 , and the two tooth grooves 303 on the same side are distributed left and right, and the four gears 304 are respectively meshed with the four tooth grooves 303 .

[0029] See also Figures 4 to 5 In this embodiment, the driving assembly 7 includes a worm gear 701 fixed on the outer peripheral wall of the rotating rod 302, a guide groove 702 is provided on the inner wall of the rectangular warehouse 301 close to the dyeing box 1, a guide block 703 is slidably connected in the guide groove 702, a U-shaped plate 704 is fixed on the side of the guide block 703 away from the dyeing box 1, a worm 705 meshing with the worm gear 701 is rotatably connected between the front and rear inner walls of the U-shaped plate 704, the guide groove 702 is used for the guide block 703 to slide up and down inside it, and an adjustment hole 707 is provided on the side of the rectangular warehouse 301 away from the dyeing box 1 for the worm 705 to penetrate and move up and down inside it. When it is necessary to control the box cover 2 to be adjusted up and down, the worm 705 is rotated, the worm 705 drives the worm wheel 701 to rotate, the worm wheel 701 drives the rotating rod 302 to rotate, and the rotating rod 302 can drive the gear 304 to rotate and then drive the box cover 2 to move up and down. After that, the height position of the box cover 2 can be maintained by the self-locking between the worm 705 and the worm wheel 701. By adjusting the height position of the box cover 2 to adjust the height of the lower pressing roller 5, the effect of controlling the tightness of the fabric can be achieved, which further facilitates the dyeing of the fabric. The bottom surface of the U-shaped plate 704 is rotatably connected to a screw 706 that vertically penetrates the rectangular bin 301 and is threadedly connected thereto. When the box cover 2 needs to be removed or the box cover 2 needs to be moved up and down significantly, the screw 706 can be rotated, and the screw 706 drives the U-shaped plate 704 to cooperate with the guide block 703 and the guide groove 702 to move downward, thereby driving the worm 705 to move downward inside the adjustment hole 707, so that the worm 705 is no longer engaged with the worm wheel 701. At this time, the rotating rod 302 loses the self-locking characteristics of the worm wheel 701 and the worm 705, and can directly drive the box cover 2 to move up and down through the handle 8, which further facilitates the operation of the device.

[0030] A handle is fixed to one end of the worm 705 away from the guide block 703 , a grip is fixed to the bottom end of the screw 706 , and a threaded hole is provided on the bottom surface of the rectangular bin 301 for the screw 706 to penetrate and fit therewith.

[0031] The working principle of the above embodiment is:

[0032] (1) When in use, the fabric is passed through the left feed hole 9 and the fabric is passed through the right feed hole 9. At this time, the lower surface of the fabric contacts the upper surface of the multiple support rollers 6. The box cover 2 is further placed on the top of the dyeing box 1, and the opposite sides of the two rectangular bins 301 are respectively slidably connected with the front and rear sides of the dyeing box 1. At this time, the gear 304 slides into the tooth groove 303 and meshes with it, thereby playing a certain guiding and limiting role for the box cover 2. The driving component 7 is further used to control the rotating rod 302 to drive the gear 304 to rotate, so as to drive the box cover 2 to move downward. When the box cover 2 moves downward, the support plate 4 drives the lower pressure roller 5 to insert into the inside of the dyeing box 1. The bottom surfaces of the multiple lower pressure rollers 5 contact the upper surface of the fabric, and then cooperate with the support rollers 6 to make the fabric distributed in the dyeing box 1 in a sawtooth wave shape, so that the fabric can be better immersed in the dye for dyeing;

[0033] (2) When it is necessary to control the up and down adjustment of the box cover 2, the worm 705 is rotated, the worm 705 drives the worm wheel 701 to rotate, the worm wheel 701 drives the rotating rod 302 to rotate, and the rotating rod 302 can drive the gear 304 to rotate and then drive the box cover 2 to move up and down. After adjustment, the height position of the box cover 2 can be maintained by the self-locking between the worm 705 and the worm wheel 701. When it is necessary to remove the box cover 2 or to move the box cover 2 up and down significantly, the screw 706 can be rotated, the screw 706 drives the U-shaped plate 704 to cooperate with the guide block 703 and the guide groove 702 to move downward, and then drives the worm 705 to move downward inside the adjustment hole 707, so that the worm 705 is no longer engaged with the worm wheel 701. At this time, the rotating rod 302 loses the self-locking characteristics of the worm wheel 701 and the worm 705, and can directly drive the box cover 2 to move up and down through the handle 8, further facilitating the operation of the device.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low-temperature dyeing device for GRS recycled fabrics, comprising a dyeing box (1), characterized in that: The top surface of the dyeing box (1) is provided with a box cover (2), the dyeing box (1) is provided with a mounting mechanism (3) for fixing the box cover (2), the bottom surface of the box cover (2) is fixed with a plurality of support plates (4) distributed front and back, a lower pressure roller (5) is rotatably connected between two of the support plates (4) facing each other front and back, and a plurality of support rollers (6) are rotatably connected between the front and rear inner walls of the dyeing box (1); The mounting mechanism (3) comprises two rectangular bins (301) fixed opposite to the box cover (2); a rotating rod (302) is rotatably connected between the inner walls on the left and right sides of the rectangular bins (301); two tooth grooves (303) are provided on the front and rear sides of the dyeing box (1); a gear (304) is fixed on the outer peripheral wall of the rotating rod (302) to facilitate the meshing of the tooth grooves (303); and a driving assembly (7) for driving the rotating rod (302) to rotate is provided on the rectangular bin (301).

2. A GRS recycled fabric low-temperature dyeing device according to claim 1, characterized in that: The driving assembly (7) comprises a worm wheel (701) fixed on the outer peripheral wall of the rotating rod (302); a guide groove (702) is provided on the inner wall of the rectangular bin (301) on the side close to the dyeing box (1); a guide block (703) is slidably connected in the guide groove (702); a U-shaped plate (704) is fixed on the side of the guide block (703) facing away from the dyeing box (1); a worm (705) meshing with the worm wheel (701) is rotatably connected between the front and rear inner walls of the U-shaped plate (704); and a screw (706) vertically penetrating the rectangular bin (301) and threadedly connected thereto is rotatably connected to the bottom surface of the U-shaped plate (704).

3. A GRS recycled fabric low-temperature dyeing device according to claim 1, characterized in that: A handle (8) is fixed to the top surface of the box cover (2); a feeding hole (9) is provided on both the left and right sides of the dyeing box (1); the feeding hole (9) is connected to the top surface of the dyeing box (1); the plurality of support rollers (6) are equidistantly distributed on the left and right and close to the top of the dyeing box (1); the plurality of lower pressure rollers (5) are equidistantly distributed on the left and right and close to the bottom of the dyeing box (1); the plurality of lower pressure rollers (5) are spaced apart from the plurality of support rollers (6).

4. A GRS recycled fabric low-temperature dyeing device according to claim 1, characterized in that: The dyeing box (1) is arranged between two rectangular bins (301) and the two are slidably connected. The side of the rectangular bin (301) facing the dyeing box (1) is provided with two movable holes (305) for the gears (304) to pass through.

5. The low-temperature dyeing device for GRS recycled fabric according to claim 1, characterized in that: The top surface of the tooth groove (303) is connected to the top surface of the dyeing box (1), the two tooth grooves (303) on the same side are distributed left and right, and the four gears (304) are respectively meshed with the four tooth grooves (303).

6. A GRS recycled fabric low-temperature dyeing device according to claim 2, characterized in that: The guide groove (702) is used for the guide block (703) to slide up and down inside the guide groove, and an adjustment hole (707) is provided on the side of the rectangular bin (301) away from the dyeing box (1) for the worm (705) to pass through and move up and down inside the worm (705).

7. The low-temperature dyeing device for GRS recycled fabric according to claim 2, characterized in that: A handle is fixed to one end of the worm (705) away from the guide block (703), a grip is fixed to the bottom end of the screw (706), and a threaded hole for the screw (706) to pass through and match is provided on the bottom surface of the rectangular bin (301).

Citation Information

Patent Citations

  • Water-saving and energy-saving low-temperature dyeing device for linen-like fabric

    CN215925310U