Secondary structure pouring frame
By designing a secondary structure casting frame including a fixing frame, a hopper, a drive assembly and a push assembly, the inefficiency problem caused by the inability of construction personnel to observe the casting situation in the prior art is solved, and efficient and accurate concrete casting is achieved.
Patent Information
- Application Number
- CN202420627583.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During the construction process of the existing secondary structure casting frame, construction personnel are unable to observe the pouring situation, which may not be able to stop pouring in time, resulting in excessive concrete and affecting construction efficiency.
A secondary structure casting frame including a fixing frame, a hopper, a drive assembly, a push assembly and a construction assembly is designed. The hopper moves up and down along the fixture, and the smooth rollout of concrete is achieved by driving the components and pushing the components. The construction personnel operate on the working platform, improving the pouring efficiency.
This design does not require installation and dismantling of inclination panels, which improves the pouring efficiency of construction workers, ensures accurate pouring of concrete, and reduces construction time and costs.
Smart Images

Figure CN222949478U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of building construction, and in particular to a secondary structure casting frame. Background Art
[0002] Some non-load-bearing concrete structures, structural columns, lintels and other parts that need to be completed before decoration in the frame, shear wall and frame-shear project are called secondary structures. Doing a good job in the construction of secondary structures during construction plays a very important role in ensuring the overall quality of the project.
[0003] During the construction process, the height required for pouring the secondary structure of the wall usually refers to the vertical height from the floor surface to the roof surface, and also includes the height from the floor surface to the roof platform surface. When the secondary structure of the wall is poured, the roof and the ground of the house have been completed. Due to the obstruction of the roof, it is impossible to directly pour concrete from the top of the secondary structure, so a secondary structure casting frame is required for pouring.
[0004] At present, there is a secondary structure casting frame, including a frame, a lifting mechanism, a feeding hopper, a storage box, a discharge chute, an automatic dumping mechanism and a swing mechanism; one end of the storage box is hinged to the frame through a storage box support shaft, and a discharge chute is installed on the upper end of the frame. The discharge chute is fixed to the frame through a connecting rod, and the discharge chute and the connecting rod are movably connected. The discharge chute can be driven by a swing mechanism to swing up and down. However, with this structure, construction workers cannot observe the pouring situation and may not be able to stop pouring in time, resulting in more concrete being poured than needed, and the excess concrete needs to be removed, resulting in a decrease in the construction workers' pouring efficiency. Utility Model Content
[0005] In order to improve the casting efficiency of construction workers, the present application provides a secondary structure casting frame.
[0006] The secondary structure casting frame provided in this application adopts the following technical solution:
[0007] A secondary structure casting frame, comprising:
[0008] A fixing frame connected to the secondary structure wall;
[0009] A hopper is arranged in the fixing frame and can move up and down along the fixing frame, and a material opening is opened on one side of the hopper facing the wall of the secondary mechanism;
[0010] A driving assembly, used for driving the hopper to move up and down in the fixed frame;
[0011] A pushing assembly is arranged in the hopper and is used to push the concrete in the hopper to the secondary structure wall. The pushing assembly includes a pushing plate installed in the hopper, a guide rod passing through the hopper, and a pushing block arranged on the side of the pushing plate away from the material port;
[0012] The construction component is arranged on one side of the fixing frame to provide a construction platform for construction workers.
[0013] By adopting the above technical solution, when in use, the fixed frame is connected to the secondary wall structure, so that the secondary wall structure is connected together. The construction workers stand on the working platform and use the driving assembly to raise the hopper. Then, through the pushing assembly, the push block is started, so that the push block pushes the push plate, so that the push plate moves along the guide rail to push the concrete out for pouring. This method does not require the installation and disassembly of the inclined plate, thereby improving the pouring efficiency of the construction workers.
[0014] Optionally, the driving assembly includes a winch installed on the ground, a pull rope connected to the winch, and a pulley arranged on the top of a fixed frame, the other end of the pull rope is connected to the hopper, and the pull rope abuts against the pulley.
[0015] By adopting the above technical solution, when in use, the winch is driven, and the winch will tighten the pull rope, so that the winch can drive the bucket to rise, thereby raising the bucket to the pouring hole for pouring. The setting of the pulley makes the bucket rise more smoothly.
[0016] Optionally, hanging rings are provided at the top ends of both sides of the hopper, and the pull ropes are connected to the hanging rings.
[0017] By adopting the above technical solution, the setting of the hanging ring can make the connection between the hopper and the pull rope tighter, so that the hopper can be stretched more tightly, thereby ensuring the stability of the pull rope, so that the hopper can be pulled steadily to the top.
[0018] Optionally, the construction assembly includes a working platform arranged on one side of the fixed frame and a ladder arranged on a side of the working platform away from the fixed frame, the ladder is hinged to the working platform, and a connecting assembly is arranged between the working platform and the ladder.
[0019] By adopting the above technical solution, when in use, construction workers can climb up along the ladder. When they get on the working platform, due to the high height of the fixed frame, the gap of the working platform needs to be filled to prevent the construction workers from falling out of the fixed frame and causing danger. Therefore, the ladder can be folded, and then the ladder and the working platform are connected together through the connecting assembly to ensure firmness.
[0020] Optionally, a hinge shaft is also provided in the middle of the ladder along the width direction, and the connecting assembly includes a pull ring provided near the middle of the ladder and a connecting rod provided on the working platform, and the pull ring can be sleeved on the connecting rod.
[0021] By adopting the above technical solution, specifically, after the workers climb onto the working platform, they flip the ladder upward along the hinge axis, and then connect the ladder and the working platform through the connecting assembly. When connecting, the pull ring is pulled and the pull ring is placed on the connecting rod, so that the position of the ladder is fixed, thereby ensuring the safety of the construction workers.
[0022] Optionally, a weight bucket is provided on a side of the hopper away from the construction component, and the installation position of the construction component in the weight bucket is consistent with the installation height of the weight bucket.
[0023] By adopting the above technical solution, when the construction workers climb onto the construction assembly, since the construction assembly is located on one side of the fixed frame, the center of gravity of the fixed frame will shift to one side, and the fixed frame may tip over. Therefore, a weight bucket is added on the other side, and heavy objects are placed on the weight bucket to make the forces on both sides of the fixed frame symmetrical.
[0024] Optionally, connection seats for abutting against a secondary structure wall or the ground are provided on both sides and the bottom of the fixing frame.
[0025] By adopting the above technical solution, before pouring, the connecting seats arranged on both sides and the bottom of the fixing frame need to abut against the wall surface and the secondary structure wall respectively, so as to enhance the stability of the fixing frame and reduce the displacement that may occur in the fixing frame during the pouring process.
[0026] Optionally, the bottom of the vertical rod of the fixing frame is configured to be retractable, and the vertical rod includes a base, a cylinder disposed inside the base, and a retractable rod slidably connected to the base.
[0027] By adopting the above technical solution, when the length of the vertical rod of the fixing frame needs to be adjusted, the cylinder is started, and the piston rod of the cylinder drives the telescopic rod to move upward or downward, thereby adjusting the height of the telescopic rod in the base to adapt to the required casting height. When it is raised to a suitable position, the cylinder is stopped to maintain the position of the telescopic rod.
[0028] In summary, the present application includes at least one of the following beneficial technical effects:
[0029] 1. By setting up a fixed frame, a hopper, a material port, a driving component, a pushing component, a push plate, a guide rod, a push block, and a construction component, when in use, the fixed frame is connected to the secondary wall structure, so as to connect the secondary wall structure together. The construction personnel stand on the working platform, use the driving component to raise the hopper, and then use the pushing component to start the push block, so that the push block pushes the push plate, so that the push plate moves along the guide rail, pushes out the concrete, and pours it. This method does not require the installation and removal of the inclination plate, thereby improving the pouring efficiency of the construction personnel;
[0030] 2. By setting up a winch, a pull rope, a pulley and a hanging ring, when in use, the winch is driven, and the winch will gather the pull rope, so that the winch can drive the bucket to rise, thereby raising the bucket to the pouring hole for pouring. The setting of the pulley makes the bucket rise more smoothly. The setting of the hanging ring can make the connection between the bucket and the pull rope tighter, so that the bucket is stretched more tightly, thereby ensuring the stability of the pull rope, so that the bucket can be pulled smoothly to the top;
[0031] 3. By setting up a working platform, a ladder and a connecting component, when in use, construction workers can climb up along the ladder. When they get on the working platform, due to the high height of the fixed frame, the gap of the working platform needs to be filled to prevent the construction workers from falling out of the fixed frame and causing danger. Therefore, the ladder can be folded, and then the ladder and the working platform are connected together through the connecting component to ensure firmness. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of this application.
[0033] Figure 2 It is a schematic diagram of the cross-sectional structure of this application.
[0034] Figure 3 It is a schematic diagram of the telescopic structure of the present application.
[0035] Explanation of the reference numerals in the accompanying drawings: 1. fixed frame; 2. hopper; 3. material port; 4. driving assembly; 41. winch; 42. pull rope; 43. pulley; 44. hanging ring; 5. pushing assembly; 51. push plate; 52. guide rod; 53. push block; 6. construction assembly; 61. working platform; 62. ladder; 7. connecting assembly; 71. connecting rod; 72. pull ring; 8. heavy object bucket; 9. connecting seat; 10. vertical rod; 101. base; 102. cylinder; 103. telescopic rod. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1-3 This application is described in further detail.
[0037] The embodiment of the present application discloses a secondary structure casting device.
[0038] Reference Figure 1 and Figure 2 A secondary structure casting device includes a fixed frame 1 connected to the secondary structure wall, a hopper 2 arranged in the fixed frame 1, a driving component 4 for driving the hopper 2 to move up and down in the fixed frame 1, a pushing component 5 arranged in the hopper 2, and a construction component 6 arranged on one side of the fixed frame 1.
[0039] The hopper 2 can move up and down along the fixed frame 1, and a material port 3 is provided on the side of the hopper 2 facing the secondary structure wall; the pushing assembly 5 is used to push the concrete in the hopper 2 to the secondary structure wall, and the pushing assembly 5 includes a push plate 51 installed in the hopper 2, a guide rod 52 passing through the hopper 2, and a push block 53 arranged on the side of the push plate 51 away from the material port 3; the construction assembly 6 provides a construction platform for construction personnel. The material port 3 can be connected to input pipes of different sizes. When the pouring position is far from the top of the secondary structure wall, a pouring pipe with a diameter of 10 cm can be selected. When the pouring position is close to the top of the secondary structure wall, the pressure required for pouring needs to be increased, so a pouring pipe with a diameter of 7 cm can be selected.
[0040] When in use, the fixing frame 1 is connected to the secondary wall structure, thereby connecting the secondary wall structure together. The construction workers stand on the working platform 61, use the driving assembly 4 to raise the hopper 2, and then start the pushing block 53 through the pushing assembly 5, so that the pushing block 53 pushes the pushing plate 51, so that the pushing plate 51 moves along the guide rail to push out the concrete for pouring. This method does not require the installation and disassembly of the inclined plate, thereby improving the pouring efficiency of the construction workers.
[0041] The driving assembly 4 includes a winch 41 installed on the ground, a pull rope 42 connected to the winch 41, and a pulley 43 arranged on the top of the fixed frame 1. The other end of the pull rope 42 is connected to the hopper 2. The pull rope 42 passes through the pulley 43. When the pull rope 42 moves, the pulley 43 rotates. Hanging rings 44 are arranged on the top of both sides of the hopper 2, and the pull rope 42 is connected to the hanging rings 44. Specifically, the size of the hopper can be selected to be 80cm*80cm*30cm.
[0042] When in use, the winch 41 is driven, and the winch 41 gathers the pull rope 42, so that the winch 41 can drive the hopper 2 to rise, thereby raising the hopper 2 to the pouring hole 10 for pouring, and the setting of the pulley 43 makes the rise of the hopper 2 more stable. The setting of the hanging ring 44 can make the connection between the hopper 2 and the pull rope 42 tighter, so that the hopper 2 is stretched more tightly, thereby ensuring the stability of the pull rope 42, and the hopper 2 is pulled to the top stably.
[0043] Reference Figure 1 and Figure 2The construction assembly 6 includes a working platform 61 disposed on one side of the fixed frame 1 and a ladder 62 disposed on the side of the working platform 61 away from the fixed frame 1. The ladder 62 is hinged to the working platform 61, and a hinge axis is also disposed in the middle of the ladder 62 along the width direction. A connecting assembly 7 is disposed between the working platform 61 and the ladder 62. The connecting assembly 7 includes a pull ring 72 disposed near the middle of the ladder 62 and a connecting rod 71 disposed on the working platform 61. The pull ring 72 can be sleeved on the connecting rod 71.
[0044] When in use, the construction workers can climb up along the ladder 62. When they are on the working platform 61, due to the high height of the fixing frame 1, the gap of the working platform 61 needs to be supplemented to prevent the construction workers from falling out of the fixing frame 1 and causing danger. Therefore, the ladder 62 can be folded, and then the ladder 62 and the working platform 61 are connected together through the connecting assembly 7 to ensure firmness. Specifically, after the workers climb up the working platform 61, the ladder 62 is turned up along the hinge axis, and then the ladder 62 and the working platform 61 are connected through the connecting assembly 7. When connecting, the pull ring 72 is pulled and the pull ring 72 is set on the connecting rod 71, so that the position of the ladder 62 is fixed, thereby ensuring the safety of the construction workers.
[0045] Reference Figure 1 and Figure 2 A weight bucket 8 is provided on one side of the hopper 2 away from the construction assembly 6, and the position of the construction assembly 6 installed in the weight bucket 8 is consistent with the height of the weight bucket 8. During installation, in order to further stabilize the fixed frame 1, the position of the weight bucket 8 can be slightly lower, so that the weight on both sides is more balanced.
[0046] After the construction workers climb onto the construction assembly 6, since the construction assembly 6 is located on one side of the fixed frame 1, the center of gravity of the fixed frame 1 will shift to one side, and the fixed frame 1 may tip over. Therefore, a weight bucket 8 is added on the other side, and a weight 133 is placed on the weight bucket 8, so that the forces on both sides of the fixed frame 1 are symmetrical.
[0047] Reference Figure 1 and Figure 2 and Figure 3 The two sides and the bottom of the fixing frame 1 are provided with connection seats 9 for contacting with the secondary structure wall or the ground. Before pouring, the connection seats 9 provided on the two sides and the bottom of the fixing frame 1 need to contact with the wall surface and the secondary structure wall respectively, so as to enhance the stability of the fixing frame 1 and reduce the displacement of the fixing frame 1 during the pouring process.
[0048] The bottom of the vertical rod 10 of the fixing frame 1 is configured to be retractable, and the vertical rod 10 includes a base 101, a cylinder 102 disposed inside the base 101, and a telescopic rod 103 slidably connected to the base 101. When the length of the vertical rod 10 of the fixing frame 1 needs to be adjusted, the cylinder 102 is started, and the piston rod of the cylinder 102 drives the telescopic rod 103 to move upward or downward, thereby adjusting the height of the telescopic rod 103 in the base 101 to adapt to the required casting height. When it is raised to a suitable position, the cylinder 102 is stopped to maintain the position of the telescopic rod 103.
[0049] The implementation principle of the secondary structure pouring device of the embodiment of the present application is as follows: when in use, the construction personnel can climb up along the ladder 62, and when they are on the working platform 61, they can pull the pull ring 72 and put the pull ring 72 on the connecting rod 71, thereby fixing the position of the ladder 62. One end of the weight is inserted into the secondary structure, and one end of the weight is outside the secondary structure. As the concrete is poured, the weight drops along with the concrete, driving the weight to rise, driving the winch 41, and the winch 41 tightens the pull rope 42, so that the winch 41 can drive the hopper 2 to rise, thereby raising the hopper 2 until it reaches the pouring hole, and starting the push block 53, so that the push block 53 pushes the push plate 51, so that the push plate 51 moves along the guide rail, pushes out the concrete, and pours.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A secondary structure casting frame, characterized in that: include: A fixing frame (1) connected to the secondary structure wall; A hopper (2) is arranged in the fixing frame (1) and is capable of moving up and down along the fixing frame (1); a material opening (3) is provided on one side of the hopper (2) facing the wall of the secondary mechanism; A driving assembly (4) for driving the hopper (2) to move up and down in the fixed frame (1); A pushing assembly (5) is arranged in the hopper (2) and is used to push the concrete in the hopper (2) to the secondary structure wall. The pushing assembly (5) comprises a pushing plate (51) installed in the hopper (2), a guide rod (52) passing through the hopper (2), and a pushing block (53) arranged on the side of the pushing plate (51) away from the material port (3); A construction component (6) is arranged on one side of the fixing frame (1) to provide a construction platform for construction workers; Both sides and the bottom of the fixing frame (1) are provided with connection seats (9) for contacting with the secondary structure wall or the ground.
2. A secondary structure casting frame according to claim 1, characterized in that: The driving assembly (4) comprises a hoist (41) installed on the ground, a pull rope (42) connected to the hoist (41), and a pulley (43) arranged on the top of the fixed frame (1), the other end of the pull rope (42) is connected to the hopper (2), and the pull rope (42) is in abutment with the pulley (43).
3. A secondary structure casting frame according to claim 2, characterized in that: Hanging rings (44) are provided at the top ends of both sides of the hopper (2), and the pull rope (42) is connected to the hanging rings (44).
4. A secondary structure casting frame according to claim 1, characterized in that: The construction assembly (6) comprises a working platform (61) arranged on one side of the fixing frame (1) and a ladder (62) arranged on a side of the working platform (61) away from the fixing frame (1); the ladder (62) is hinged to the working platform (61); and a connecting assembly (7) is arranged between the working platform (61) and the ladder (62).
5. A secondary structure casting frame according to claim 4, characterized in that: The middle of the ladder (62) is also provided with a hinge shaft along the width direction. The connecting assembly (7) comprises a pull ring (72) arranged near the middle of the ladder (62) and a connecting rod (71) arranged on the working platform (61). The pull ring (72) can be sleeved on the connecting rod (71).
6. A secondary structure casting frame according to claim 1, characterized in that: A weight bucket (8) is provided on a side of the hopper (2) away from the construction component (6), and the installation position of the construction component (6) in the weight bucket (8) is consistent with the installation height of the weight bucket (8).
7. A secondary structure casting frame according to claim 1, characterized in that: The bottom of the vertical rod (10) of the fixing frame (1) is configured to be retractable, and the vertical rod (10) comprises a base (101), a cylinder (102) arranged inside the base (101), and a retractable rod (103) slidably connected to the base (101).
Citation Information
Cited By
Secondary structure pouring device and pouring method thereof
CN118049056A