Continuous roll-shaped heat treatment equipment

By designing a continuous rolled heat treatment equipment, uniform heating electrodes and graphite tension guide rollers are used to heat evenly, solving the problems of large volume and high energy consumption of existing equipment, and achieving the effects of small equipment, low energy consumption and high production capacity.

CN222951496UActive Publication Date: 2025-06-06HEFEI IN-SITU TECH CO LTD
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Patent Information

Application Number
CN202422087626.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-06
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

Existing carbon-based material heat treatment equipment has large volume and high energy consumption, resulting in high production costs, small production capacity and high defect rate.

Method used

A continuous roll-shaped heat treatment device is designed, including a workbench, a winding mechanism, a heating body and a graphite tension guide roller. The heating body consists of a heating negative electrode arranged in parallel and a heating positive electrode, and the graphite tension guide roller is located between them, for uniform heating of the carbon base strip.

Benefits of technology

It realizes that the equipment is small in size and light in weight, and can continuously and uniformly heat the carbon base strip, reduce energy consumption, save costs, and improve production capacity and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses continuous roll-shaped heat treatment equipment, and particularly relates to the technical field of carbon-based strip production, which comprises a workbench, two groups of rolling mechanisms are arranged on the workbench, support rods fixed on the workbench are arranged on the outer sides of the rolling mechanisms, and a top plate positioned above the rolling mechanisms is arranged at the top ends of the support rods. A heating main body is mounted on the top plate, the heating main body comprises a heating negative electrode and a heating positive electrode which are arranged in parallel, a graphite tension guide roller lower than the heating positive electrode and the heating negative electrode is arranged between the heating positive electrode and the heating negative electrode, and a carbon-based strip subjected to heat treatment sequentially passes through the heating positive electrode, the graphite tension guide roller and the heating negative electrode and then passes through the graphite tension guide roller. And winding by the winding mechanism. The carbon-based strip hot-pressing device is small in size and light in weight, can continuously heat carbon-based strips, enables the strips to be heated uniformly, and can reduce energy consumption, save cost and improve productivity and production efficiency while meeting the requirement of a carbon-based strip hot-pressing production process.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon-based strip material production, and more specifically, to a continuous coil heat treatment device. Background Art

[0002] With the continuous development and progress of science and technology, carbon-carbon composite materials are a new type of ultra-high temperature composite materials with their unique high strength and high modulus, light specific gravity, corrosion resistance, high friction resistance, good chemical stability, small thermal expansion coefficient and other excellent properties.

[0003] Due to the excellent properties of carbon-carbon composite materials, they are widely used in the fields of machinery, electronics, chemical industry, metallurgy and nuclear energy, and are widely used in key components in the fields of aerospace, aviation and national defense. my country's research and development of carbon-carbon composite materials is mainly concentrated in high-tech fields such as aerospace and aviation, and is less involved in the research of civilian high-performance and low-cost carbon-carbon composite materials. The overall research is still stuck in the pursuit of the macroscopic properties of materials, and the basic research on the controllability and adjustability of material structure and performance is still quite weak, which makes it difficult to meet the demand for high-performance carbon-carbon composite materials for the development of the national economy. Therefore, conducting basic research on high-performance carbon-carbon composite materials has great scientific significance, social and economic benefits.

[0004] Currently, in the domestic and international markets, the heat treatment process for carbon-based materials is mainly used in the raw material production stage; the production equipment is large in size, occupies a large area, and consumes huge energy.

[0005] The existing equipment and instruments for deep heat treatment or secondary processing of carbon-based materials in the market generally occupy a large area, have high energy consumption, and have low production capacity and high defective rate. The present invention has made technical innovations to address the various shortcomings of existing similar production technologies, which greatly reduces the size and energy consumption of the equipment, and can significantly reduce production costs and increase production capacity for carbon-based material production enterprises or scientific research institutions. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a continuous roll heat treatment equipment, including a workbench, on which two sets of winding mechanisms are installed, a support rod fixed to the workbench is provided on the outside of the winding mechanism, a top plate located above the winding mechanism is installed on the top of the support rod, and a heating body is installed on the top plate. The heating body includes a heating negative electrode and a heating positive electrode arranged in parallel, and a graphite tension guide roller with a height lower than the heating positive electrode and the heating negative electrode is provided between the heating positive electrode and the heating negative electrode. The carbon-based strip to be heat treated passes through the heating positive electrode, the graphite tension guide roller and the heating negative electrode in sequence and is then wound up by the winding mechanism.

[0007] In a preferred embodiment, electrode fixing support plates are provided at both ends of the heating negative electrode and the heating positive electrode, the bottom ends of the electrode fixing support plates are fixed to the surface of the top plate, the heating positive electrode, the heating negative electrode and the two ends of the graphite tension guide roller are installed on the electrode fixing support plates, and a reinforcing plate is connected between the edges of the two electrode fixing support plates on both sides.

[0008] In a preferred embodiment, the winding mechanism includes a water-cooled circulating take-up reel and a servo motor, a coupling is connected to the end of the servo motor output shaft, a water-cooled slip ring is installed at the end of the coupling, the water-cooled slip ring is connected to the end of the water-cooled circulating take-up reel, and the water-cooled slip ring is used to provide a circulating water source for the water-cooled circulating take-up reel.

[0009] In a preferred embodiment, a motor bracket is installed at the bottom of the servo motor, and tape reel brackets are installed at the bottom of both ends of the water-cooled circulating tape reel. The motor bracket and the tape reel bracket are both fixedly installed on a workbench, and a slip ring fixing bracket is installed at the end of the water-cooled slip ring close to the water-cooled circulating tape reel.

[0010] In a preferred embodiment, the heated negative electrode and the heated positive electrode both include a graphite pressure roller located between two side electrode fixing support plates, conductive graphite guide rollers are connected to both ends of the graphite pressure roller, and an insulating bushing is provided on the outside of the conductive graphite guide roller, which is against the inner walls of the two side electrode fixing support plates.

[0011] In a preferred embodiment, an insulating pad is connected to the outer end of the conductive graphite guide roller, a water-cooled electrode is installed on the outer side of the insulating pad, and the insulating pad and the water-cooled electrode are installed on the outer side wall of the electrode fixing support plate.

[0012] Technical effects and advantages of the utility model:

[0013] The utility model has the advantages of small size and light weight, can continuously heat the carbon-based strip and make the strip heated evenly, and can reduce energy consumption, save costs, and improve production capacity and production efficiency while meeting the hot pressing production process of the carbon-based strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the main heating part of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the heating positive electrode portion of the utility model;

[0017] Figure 4 It is a partial structural schematic diagram of the winding mechanism of the utility model.

[0018] Explanation of the accompanying drawings: 1 workbench, 2 winding mechanism, 3 support rod, 4 top plate, 5 heating body, 6 heating negative electrode, 7 heating positive electrode, 8 graphite tension guide roller, 9 electrode fixing support plate, 10 reinforcement plate, 11 water-cooled circulating take-up reel, 12 servo motor, 13 coupling, 14 water-cooled slip ring, 15 motor bracket, 16 reel bracket, 17 slip ring fixing bracket, 18 graphite pressure roller, 19 conductive graphite guide roller, 20 insulating bushing, 21 insulating pad, 22 water-cooled electrode. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

[0020] like Figure 1-4 A continuous coil heat treatment device shown in the figure comprises a workbench 1, on which two groups of winding mechanisms 2 are installed, on the outside of the winding mechanism 2 there is a support rod 3 fixed to the workbench 1, on the top of the support rod 3 there is a top plate 4 located above the winding mechanism 2, on the top of the support rod 3 there is a heating body 5 installed, the heating body 5 comprises a heating negative electrode 6 and a heating positive electrode 7 arranged in parallel, between the heating positive electrode 7 and the heating negative electrode 6 there is a graphite tension guide roller 8 whose height is lower than the heating positive electrode 7 and the heating negative electrode 6, the carbon-based strip to be heat treated passes through the heating positive electrode 7, the graphite tension guide roller 8 and the heating negative electrode 6 in sequence, and is then wound up by the winding mechanism 2;

[0021] Furthermore, during operation, the carbon-based strip to be heated is wound on one of the winding mechanisms 2, and the carbon-based strip on the winding mechanism 2 is rolled into the upper heating body 5, and after being heated by the heated positive electrode 7, the graphite tension guide roller 8 and the heated negative electrode 6 in sequence, it is transported downward and wound by another winding mechanism 2.

[0022] An electrode fixing support plate 9 is provided at both ends of the heating negative electrode 6 and the heating positive electrode 7, the bottom end of the electrode fixing support plate 9 is fixed to the surface of the top plate 4, and both ends of the heating positive electrode 7, the heating negative electrode 6 and the graphite tension guide roller 8 are installed on the electrode fixing support plate 9, and a reinforcing plate 10 is connected between the edges of the two electrode fixing support plates 9 on both sides;

[0023] The heated negative electrode 6 and the heated positive electrode 7 both include a graphite pressure roller 18 located between the electrode fixing support plates 9 on both sides, and conductive graphite guide rollers 19 are connected to both ends of the graphite pressure roller 18. An insulating bushing 20 is sleeved on the outside of the conductive graphite guide roller 19, and the insulating bushing 20 is against the inner wall of the electrode fixing support plates 9 on both sides;

[0024] The insulating bushing 20 separates the electrode fixing support plate 9 from the inner graphite pressure roller 18 and the conductive graphite guide roller 19 and other components, providing an insulating effect to ensure safety. The water-cooled electrode 22 works to heat the graphite pressure roller 18 between the electrode fixing support plates 9 on both sides to obtain the required temperature. The carbon-based strip is wound through the graphite pressure roller 18 to obtain the required temperature.

[0025] An insulating pad 21 is connected to the outer end of the conductive graphite guide roller 19 , and a water-cooled electrode 22 is installed on the outer side of the insulating pad 21 . The insulating pad 21 and the water-cooled electrode 22 are installed on the outer side wall of the electrode fixing support plate 9 .

[0026] Based on the above, the water-cooled electrode 22 and the electrode fixing support plate 9 are connected and installed with an insulating pad 21, and the graphite pressure roller 18 is rotatable. When the carbon-based strip passes through the heated negative electrode 6 and the heated positive electrode 7, it will be heated by heat transfer through the rotating graphite pressure roller 18, and the graphite tension guide roller 8 is fixed between the electrode fixing support plates 9 on both sides, so that the transported carbon-based strip can be close to the heated graphite pressure roller 18 when passing through the graphite pressure roller 18 for heating, so that the carbon-based strip can be heated more evenly.

[0027] The winding mechanism 2 includes a water-cooled circulating take-up reel 11 and a servo motor 12, a coupling 13 is connected to the end of the output shaft of the servo motor 12, a water-cooled slip ring 14 is installed at the end of the coupling 13, and the water-cooled slip ring 14 is connected to the end of the water-cooled circulating take-up reel 11, and the water-cooled slip ring 14 is used to provide a circulating water source for the water-cooled circulating take-up reel 11;

[0028] A motor bracket 15 is installed at the bottom of the servo motor 12, and a reel bracket 16 is installed at the bottom of both ends of the water-cooled circulating reel 11. The motor bracket 15 and the reel bracket 16 are fixedly installed on the workbench 1, and a slip ring fixing bracket 17 is installed at the end of the water-cooled slip ring 14 close to the water-cooled circulating reel 11;

[0029] On the basis of the above, the winding mechanism 2 realizes the forward or reverse rotation of the water-cooled circulating take-up reel 11 by driving the servo motor 12. The interior of the water-cooled circulating take-up reel 11 is a hollow structure, which is used to hold heat-conducting circulating cold water to cool the carbon-based strip wound on the water-cooled circulating take-up reel 11. The water-cooled slip ring 14 provides a circulating water source for the water-cooled circulating take-up reel 11. The water inlet and outlet bodies of the water-cooled slip ring 14 are fixed. When the servo motor 12 rotates, it drives the coupling 13, the rotating shaft of the water-cooled slip ring 14 and the water-cooled circulating take-up reel 11 to rotate together, and the water pipe of the water-cooled slip ring 14 is connected to the water inlet and outlet joints of the water-cooled circulating take-up reel 11 to rotate coaxially.

[0030] Based on the above, the utility model has a small size and light weight, can continuously heat the carbon-based strip, and make the strip heated evenly. While meeting the hot pressing production process of the carbon-based strip, it can also reduce energy consumption. For carbon-based strip production enterprises or scientific research institutions, it can greatly reduce energy consumption, save costs, and improve production capacity and production efficiency.

[0031] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A continuous coil heat treatment device, comprising a workbench, on which two sets of winding mechanisms are installed, a support rod fixed to the workbench is provided on the outside of the winding mechanism, a top plate located above the winding mechanism is installed on the top of the support rod, and a heating body is installed on the top plate, characterized in that: The heating body includes a heating negative electrode and a heating positive electrode arranged in parallel, and a graphite tension guide roller with a height lower than the heating positive electrode and the heating negative electrode is provided between the heating positive electrode and the heating negative electrode. The carbon-based strip to be heat-treated passes through the heating positive electrode, the graphite tension guide roller and the heating negative electrode in sequence, and is then rolled up by a rolling mechanism.

2. A continuous coil heat treatment equipment according to claim 1, characterized in that: Electrode fixing support plates are provided at both ends of the heating negative electrode and the heating positive electrode, the bottom ends of the electrode fixing support plates are fixed to the surface of the top plate, the heating positive electrode, the heating negative electrode and the two ends of the graphite tension guide roller are installed on the electrode fixing support plates, and a reinforcing plate is connected between the edges of the two electrode fixing support plates on both sides.

3. The continuous coil heat treatment equipment according to claim 1, characterized in that: The winding mechanism includes a water-cooled circulating take-up reel and a servo motor, a coupling is connected to the end of the servo motor output shaft, a water-cooled slip ring is installed at the end of the coupling, the water-cooled slip ring is connected to the end of the water-cooled circulating take-up reel, and the water-cooled slip ring is used to provide a circulating water source for the water-cooled circulating take-up reel.

4. The continuous coil heat treatment equipment according to claim 3, characterized in that: A motor bracket is installed at the bottom of the servo motor, and a tape reel bracket is installed at the bottom of both ends of the water-cooled circulating tape reel. The motor bracket and the tape reel bracket are both fixedly installed on a workbench, and a slip ring fixing bracket is installed at the end of the water-cooled slip ring close to the water-cooled circulating tape reel.

5. The continuous coil heat treatment equipment according to claim 2, characterized in that: The heated negative electrode and the heated positive electrode both include a graphite pressure roller located between two side electrode fixing support plates, conductive graphite guide rollers are connected to both ends of the graphite pressure roller, and insulating sleeves are sleeved on the outside of the conductive graphite guide rollers, which are against the inner walls of the two side electrode fixing support plates.

6. A continuous coil heat treatment equipment according to claim 5, characterized in that: An insulating pad is connected to the outer end of the conductive graphite guide roller, a water-cooled electrode is installed on the outer side of the insulating pad, and the insulating pad and the water-cooled electrode are installed on the outer side wall of the electrode fixing support plate.