Grate cooling device for cement production firing system
By designing a cement production and firing system grate cooling device with anti-blocking mechanism and reciprocating drive mechanism, the problems of high power consumption and easy blockage of raw materials during raw material transportation are solved, and the effects of energy saving, anti-blocking and effective cooling are achieved.
Patent Information
- Application Number
- CN202421767879.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The grate cooling device in the existing cement production and firing system consumes a lot of electricity during the raw material transportation process and cannot move the raw material when feeding, resulting in the raw material being easily blocked and affecting the normal operation of the device.
A grate cooling device including a box, a grate cooling plate, a feeding mechanism, a hopper, an anti-blocking mechanism and a reciprocating driving mechanism is designed. The belt tray and the rotating rod drive the toggle paddle to tug the raw materials to prevent blockage, and the reciprocating drive mechanism makes the grate cold plate rotate and shake back and forth, realizing the gradual transportation and cooling of the raw materials.
The device saves electricity consumption during the raw material transportation process, prevents raw material blockage, ensures the normal operation of the device, and realizes effective cooling of raw materials.
Smart Images

Figure CN222951535U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grate cooling in cement production, in particular to a grate cooling device for a cement production sintering system. Background Art
[0002] Cement: a powdery hydraulic inorganic gelling material, which becomes a slurry after adding water and stirring. It can harden in the air or in water, and can firmly bond sand, stone and other materials together. The cement production line is a cement equipment production line composed of a series of equipment for producing cement. It mainly consists of crushing and pre-homogenization, raw material homogenization, preheating and decomposition, cement clinker burning, cement grinding and packaging. After the cement clinker is burned, it needs to be cooled by a grate cooler.
[0003] After searching, the announcement number is CN217179291U, and the name is a grate cooling device for a cement production and burning system, including a box body and a conveyor. Through research and analysis, it is found that although it has the advantage of raw material crushing, it still has the following disadvantages to a certain extent.
[0004] For example, using multiple electric telescopic devices to drive multiple grate cooling plates to shake and transport raw materials consumes a lot of electricity, resulting in a waste of resources. In addition, the raw materials in the feed hopper cannot be moved during feeding. When too much material is fed, the raw materials are easily blocked in the feed hopper, affecting the normal operation of the device. In order to solve the above technical problems, we have designed a grate cooling device for cement production and burning systems. Utility Model Content
[0005] The purpose of the utility model is to provide a grate cooling device for a cement production and sintering system, which has the advantages of shaking the raw materials for gradual conveying and cooling, energy saving and anti-blocking, and solves the problem that multiple electric telescopic devices are used to drive multiple grate cooling plates to shake and convey the raw materials, which consumes a lot of electricity, and the raw materials in the feed hopper cannot be moved during feeding, and the raw materials are easily blocked in the feed hopper when too much material is fed.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grate cooling device for a cement production and sintering system, comprising a box body, the inner wall of the box body is rotatably connected with a grate cooling plate through a rotating shaft, a feeding mechanism is installed on the front of the box body, a feeding hopper is installed on the surface of the feeding mechanism, an anti-blocking mechanism is installed on the surface of the feeding hopper, a reciprocating drive mechanism is installed on the surface of the box body, a discharging hopper is installed on the surface of the reciprocating drive mechanism, an air outlet pipe is connected to the top of the box body, and an air cooling mechanism is installed on the inner wall of the box body;
[0007] The anti-blocking mechanism includes a belt pulley 1, a belt pulley 2, a rotating rod, a paddle and a belt; the reciprocating drive mechanism includes a vertical rod, a U-shaped plate, a roller, a connecting plate, a moving frame, a motor 2, a rotating disk and a short rod; the belt pulley 1 is fixedly sleeved on the surface of the rotating shaft of the motor 2; the motor 2 is fixedly connected to the bottom of the box body through a support; both ends of the rotating rod are rotatably embedded in the inner wall of the feed hopper through bearings.
[0008] Preferably, the second belt pulley is fixedly sleeved on the surface of the right end of the rotating rod, the shifting paddle is sleeved and welded on the surface of the rotating rod, and the belt transmission is sleeved on the surfaces of the first belt pulley and the second belt pulley.
[0009] Preferably, the number of the vertical rods is five, and they all slide through the bottom of the box, the top end of the vertical rod is welded to the bottom of the U-shaped plate, the bottom end of the vertical rod is welded to the top of the connecting plate, both ends of the roller are rotatably connected to the inner wall of the U-shaped plate through a rotating shaft, and the top of the movable frame is welded to the bottom of the connecting plate.
[0010] Preferably, the rotating shaft of motor 2 is fixedly connected to the right side of the turntable, the right end of the short rod is welded to the top of the left side of the turntable, the movable frame is movably sleeved on the surface of the short rod, and the front side of the discharge hopper is fixedly connected to the back side of the U-shaped plate on the rear side through a support plate.
[0011] Preferably, the feeding mechanism includes an inclined tube, the surface of the inclined tube is fixedly connected to the surface of the box, the top of the inclined tube is fixedly connected to a motor 1 by bolts, the rotating shaft of the motor 1 passes through the inclined tube and is fixedly connected to a conveying auger, the front side of the top of the box passes through and is fixedly embedded with a discharge pipe, the upper end of the discharge pipe is connected to the surface of the upper end of the inclined tube, and the lower end of the feed hopper is connected to the surface of the lower end of the inclined tube.
[0012] Preferably, the air cooling mechanism includes L-shaped tubes, the number of which is five, and one end of each of the L-shaped tubes is passed through and fixedly embedded in the left side of the box, the end of the L-shaped tube located outside the box is connected to a connecting tube, the front side of the left side of the box is fixedly connected to an air pump through a support, the output end of the air pump is connected to the front end of the connecting tube, and the end of the L-shaped tube located in the inner cavity of the box is connected to an air outlet.
[0013] Preferably, the top of the air outlet pipe is fixedly connected to a mesh plate by bolts, the back side of the air outlet pipe is slidably penetrated by an L-shaped plate, the surface of the front end of the L-shaped plate is fixedly connected to a cleaning brush, the surface of the rear end of the air outlet pipe is fixedly connected to an electric telescopic rod, and the front end of the electric telescopic rod is fixedly connected to the back side of the air outlet pipe.
[0014] Preferably, the top of the front side of the inner cavity of the box body is rotatably connected to a baffle via a rotating shaft, and the bottom of the baffle is rotatably connected to a roller via a rotating shaft.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] The utility model controls the operation of motor one and motor two to add raw materials into the feed hopper, the rotation of the motor two shaft drives the belt pulley one and the turntable to rotate, the belt pulley one drives the belt pulley two, the rotating rod and the paddle to rotate under the action of the belt, and the raw materials added into the feed hopper are paddled, thereby having the advantage of preventing blockage when feeding into the feed hopper, the rotation of the motor one shaft drives the rotation of the conveying auger, and the raw materials falling into the inclined pipe are conveyed upward and discharged into the box through the discharge pipe for cooling.
[0017] The utility model controls the operation of the air pump, and the rotation of the turntable drives the rotation of the short rod, thereby causing the movable frame to move up and down reciprocatingly, causing the connecting plate, the vertical rod, the U-shaped plate and the roller to move up and down reciprocatingly, causing multiple grate cooling plates to rotate and shake reciprocatingly, and gradually conveying the raw materials. At the same time, the air pump discharges the gas from the air outlet through the connecting pipe and the L-shaped pipe, thereby having the advantage of being able to gradually convey and cool the raw materials, and driving multiple grate cooling plates to rotate and shake reciprocatingly by one motor, which is more practical and saves resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a rear-view stereoscopic schematic diagram of the utility model;
[0020] Figure 3 It is a partially cutaway stereoscopic schematic diagram of the utility model;
[0021] Figure 4 For this utility model Figure 3 A is an enlarged schematic diagram;
[0022] Figure 5 For this utility model Figure 3 A magnified schematic diagram of B;
[0023] Figure 6 It is a three-dimensional schematic diagram of the connecting plate, the moving frame and the short rod of the utility model.
[0024] In the figure: 1. box body; 2. grate cooling plate; 3. feeding mechanism; 31. inclined pipe; 32. motor 1; 33. conveying auger; 34. discharge pipe; 4. feed hopper; 5. anti-blocking mechanism; 51. belt pulley 1; 52. belt pulley 2; 53. rotating rod; 54. paddle; 55. belt; 6. reciprocating drive mechanism; 61. vertical rod; 62. U-shaped plate; 63. roller; 64. connecting plate; 65. moving frame; 66. motor 2; 67. rotating plate; 68. short rod; 7. discharge hopper; 8. outlet pipe; 9. mesh plate; 10. L-shaped plate; 11. cleaning brush; 12. electric telescopic rod; 13. air cooling mechanism; 131. L-shaped pipe; 132. connecting pipe; 133. air pump; 134. outlet head. DETAILED DESCRIPTION
[0025] See also Figure 1-Figure 6 A grate cooling device for a cement production and sintering system comprises a box body 1, the inner wall of the box body 1 is rotatably connected with a grate cooling plate 2 through a rotating shaft, a feeding mechanism 3 is installed on the front of the box body 1, a feeding hopper 4 is installed on the surface of the feeding mechanism 3, an anti-blocking mechanism 5 is installed on the surface of the feeding hopper 4, a reciprocating driving mechanism 6 is installed on the surface of the box body 1, a discharging hopper 7 is installed on the surface of the reciprocating driving mechanism 6, an air outlet pipe 8 is connected to the top of the box body 1, and an air cooling mechanism 13 is installed on the inner wall of the box body 1;
[0026] The anti-blocking mechanism 5 includes a belt pulley 1 51, a belt pulley 2 52, a rotating rod 53, a paddle 54 and a belt 55. The reciprocating drive mechanism 6 includes a vertical rod 61, a U-shaped plate 62, a roller 63, a connecting plate 64, a moving frame 65, a motor 2 66, a rotating disk 67 and a short rod 68. The belt pulley 1 51 is fixedly sleeved on the surface of the rotating shaft of the motor 2 66. The motor 2 66 is fixedly connected to the bottom of the box body 1 through a support. Both ends of the rotating rod 53 are rotatably embedded in the inner wall of the feed hopper 4 through bearings.
[0027] See also Figure 1 , Figure 3 and Figure 4 , the belt pulley 52 is fixedly sleeved on the surface of the right end of the rotating rod 53, the shifting paddle 54 is sleeved and welded on the surface of the rotating rod 53, and the belt 55 is driven and sleeved on the surfaces of the belt pulley 1 51 and the belt pulley 2 52.
[0028] See also Figure 3 and Figure 6There are five vertical rods 61, and they all slide through the bottom of the box body 1. The top of the vertical rod 61 is welded to the bottom of the U-shaped plate 62, and the bottom end of the vertical rod 61 is welded to the top of the connecting plate 64. By setting the vertical rod 61, the U-shaped plate 62 is guided and limited, and can move on the box body 1 at the same time, and the U-shaped plate 62 and the connecting plate 64 are indirectly connected, so that when the connecting plate 64 moves, it can drive the U-shaped plate 62 to move. Both ends of the roller 63 are rotatably connected to the inner wall of the U-shaped plate 62 through a rotating shaft. By setting the roller 63, the force between the U-shaped plate 62 and the grate cooling plate 2 is reduced, and the friction is reduced, so that when the U-shaped plate 62 moves up and down, it can smoothly drive the grate cooling plate 2 to rotate, and the top of the moving frame 65 is welded to the bottom of the connecting plate 64.
[0029] See also Figure 3 and Figure 6 The rotating shaft of the motor 2 66 is fixedly connected to the right side of the turntable 67, the right end of the short rod 68 is welded to the top of the left side of the turntable 67, and the moving frame 65 is movably sleeved on the surface of the short rod 68. By setting the moving frame 65, the short rod 68 can move back and forth up and down when the turntable 67 drives it to rotate, thereby driving the connecting plate 64, the vertical rod 61 and the U-shaped plate 62 to move back and forth up and down. The front side of the discharge hopper 7 is fixedly connected to the back side of the U-shaped plate 62 on the rear side through the support plate. By setting the discharge hopper 7, when the U-shaped plate 62 drives it to move back and forth up and down, the grate-cooled raw materials can be discharged smoothly.
[0030] See also Figure 1 and Figure 3 The feeding mechanism 3 includes an inclined tube 31, the surface of the inclined tube 31 is fixedly connected to the surface of the box body 1, the top of the inclined tube 31 is fixedly connected to a motor 32 by bolts, the rotating shaft of the motor 32 passes through the inclined tube 31 and is fixedly connected to a conveying auger 33. By setting the conveying auger 33, it rotates under the drive of the motor 32, so that the raw materials at the bottom of the inclined tube 31 can be conveyed upward, and a discharge pipe 34 is fixedly embedded and connected to the front side of the top of the box body 1. By setting the discharge pipe 34, the raw materials conveyed to the upper part of the inclined tube 31 are discharged into the box body 1, the upper end of the discharge pipe 34 is communicated with the surface of the upper end of the inclined tube 31, and the lower end of the feed hopper 4 is communicated with the surface of the lower end of the inclined tube 31.
[0031] See also Figure 2 and Figure 3The air cooling mechanism 13 includes an L-shaped tube 131. There are five L-shaped tubes 131, and one end of each of the L-shaped tubes 131 is fixedly embedded in the left side of the box body 1. One end of the L-shaped tube 131 located outside the box body 1 is connected with a connecting tube 132. By setting the connecting tube 132, multiple L-shaped tubes 131 are indirectly connected to the air pump 133, so that the gas discharged by the air pump 133 can enter the multiple L-shaped tubes 131. The front side of the left side of the box body 1 is fixedly connected with the air pump 133 through a support. The output end of the air pump 133 is connected to the front end of the connecting tube 132, and one end of the L-shaped tube 131 located in the inner cavity of the box body 1 is connected with an air outlet head 134.
[0032] See also Figure 1 , Figure 3 and Figure 5 The top of the air outlet pipe 8 is fixedly connected with a mesh plate 9 by bolts. By setting the mesh plate 9, the gas discharged from the top of the air outlet pipe 8 is filtered. An L-shaped plate 10 is slidably penetrated on the back of the air outlet pipe 8. A cleaning brush 11 is fixedly connected to the surface of the front end of the L-shaped plate 10. By setting the cleaning brush 11, the L-shaped plate 10 drives the electric telescopic rod 12 to move back and forth, and the bottom of the mesh plate 9 is brushed, which effectively avoids the blockage of the mesh plate 9 due to long-term use. The surface of the rear end of the air outlet pipe 8 is fixedly connected with the electric telescopic rod 12, and the front end of the electric telescopic rod 12 is fixedly connected to the back of the air outlet pipe 8.
[0033] See also Figure 2 The top of the front inner cavity of the box body 1 is rotatably connected to a baffle through a rotating shaft. By setting the baffle, the raw materials discharged from the discharge pipe 34 are shielded and diverted so that they are discharged into the grate cooling plate 2 on the front side. The bottom of the baffle is rotatably connected to a roller through a rotating shaft. By setting the roller, the friction between the baffle and the grate cooling plate 2 is reduced, so that the grate cooling plate 2 can drive the baffle to rotate reciprocatingly when it rotates reciprocatingly.
[0034] When in use, raw materials are added to the feed hopper 4 by controlling the operation of motor 1 32 and motor 2 66. The rotation of the motor 2 66 shaft drives the belt pulley 1 51 and the turntable 67 to rotate. The belt pulley 1 51 drives the belt pulley 2 52, the rotating rod 53 and the paddle 54 to rotate under the action of the belt 55, and the raw materials added to the feed hopper 4 are moved, which can prevent the feed hopper 4 from being blocked when feeding. The rotation of the motor 1 32 shaft drives the rotation of the conveying auger 33, and the raw materials falling into the inclined tube 31 are transported upward through the discharge pipe 34 and discharged into the box body 1. To cool the raw materials, the air pump 133 is controlled to operate. The rotation of the turntable 67 drives the rotation of the short rod 68, and then the movable frame 65 moves up and down reciprocatingly, and the connecting plate 64, the vertical rod 61, the U-shaped plate 62 and the roller 63 move up and down reciprocatingly, so that the multiple grate cooling plates 2 rotate and shake reciprocatingly, and the raw materials are gradually transported. At the same time, the air pump 133 discharges the gas from the gas outlet 134 through the connecting pipe 132 and the L-shaped pipe 131, which can gradually transport and cool the raw materials, and drive the multiple grate cooling plates 2 to rotate and shake reciprocatingly through a motor 32, which is more practical.
[0035] To sum up: the grate cooling device used in the cement production and sintering system, through the cooperation of the box body 1, the grate cooling plate 2, the loading mechanism 3, the feed hopper 4, the anti-blocking mechanism 5, the reciprocating drive mechanism 6 and the discharge hopper 7, solves the problem that multiple electric telescopic devices are used to drive multiple grate cooling plates to shake and transport raw materials, which consumes a lot of electricity, and the raw materials in the feed hopper cannot be moved during feeding, and the raw materials are easily blocked in the feed hopper when too much material is discharged.
Claims
1. A grate cooling device for a cement production and burning system, comprising a box body (1), the inner wall of the box body (1) being rotatably connected to a grate cooling plate (2) via a rotating shaft, characterized in that: A feeding mechanism (3) is installed on the front of the box (1), a feeding hopper (4) is installed on the surface of the feeding mechanism (3), an anti-blocking mechanism (5) is installed on the surface of the feeding hopper (4), a reciprocating drive mechanism (6) is installed on the surface of the box (1), a discharging hopper (7) is installed on the surface of the reciprocating drive mechanism (6), an air outlet pipe (8) is connected to the top of the box (1), and an air cooling mechanism (13) is installed on the inner wall of the box (1); The anti-blocking mechanism (5) comprises a belt pulley 1 (51), a belt pulley 2 (52), a rotating rod (53), a paddle (54) and a belt (55); the reciprocating drive mechanism (6) comprises a vertical rod (61), a U-shaped plate (62), a roller (63), a connecting plate (64), a moving frame (65), a motor 2 (66), a rotating disk (67) and a short rod (68); the belt pulley 1 (51) is fixedly sleeved on the surface of the rotating shaft of the motor 2 (66); the motor 2 (66) is fixedly connected to the bottom of the box body (1) through a support; both ends of the rotating rod (53) are rotatably embedded in the inner wall of the feed hopper (4) through bearings.
2. The grate cooling device for cement production and burning system according to claim 1, characterized in that: The second belt pulley (52) is fixedly sleeved on the surface of the right end of the rotating rod (53), the shifting paddle (54) is sleeved and welded on the surface of the rotating rod (53), and the belt (55) is transmission sleeved on the surfaces of the first belt pulley (51) and the second belt pulley (52).
3. The grate cooling device for cement production and burning system according to claim 1, characterized in that: The number of the vertical rods (61) is five, and all of them slide through the bottom of the box body (1); the top of the vertical rod (61) is welded to the bottom of the U-shaped plate (62); the bottom of the vertical rod (61) is welded to the top of the connecting plate (64); both ends of the roller (63) are rotatably connected to the inner wall of the U-shaped plate (62) via a rotating shaft; and the top of the movable frame (65) is welded to the bottom of the connecting plate (64).
4. The grate cooling device for cement production and burning system according to claim 1, characterized in that: The rotating shaft of the second motor (66) is fixedly connected to the right side of the turntable (67), the right end of the short rod (68) is welded to the top of the left side of the turntable (67), the movable frame (65) is movably sleeved on the surface of the short rod (68), and the front side of the discharge hopper (7) is fixedly connected to the back side of the U-shaped plate (62) at the rear side through a support plate.
5. The grate cooling device for cement production and burning system according to claim 1, characterized in that: The feeding mechanism (3) comprises an inclined tube (31), the surface of the inclined tube (31) is fixedly connected to the surface of the box body (1), the top of the inclined tube (31) is fixedly connected to a motor 1 (32) by means of bolts, the rotating shaft of the motor 1 (32) passes through the inclined tube (31) and is fixedly connected to a conveying auger (33), a discharge pipe (34) passes through and is fixedly embedded in the front side of the top of the box body (1), the upper end of the discharge pipe (34) is in communication with the surface of the upper end of the inclined tube (31), and the lower end of the feed hopper (4) is in communication with the surface of the lower end of the inclined tube (31).
6. The grate cooling device for cement production and burning system according to claim 1, characterized in that: The air cooling mechanism (13) comprises an L-shaped tube (131), the number of the L-shaped tubes (131) is five, and one end of each of the L-shaped tubes (131) is penetrated and fixedly embedded in the left side of the box body (1), the end of the L-shaped tube (131) located outside the box body (1) is connected to a connecting tube (132), the front side of the left side of the box body (1) is fixedly connected to an air pump (133) via a support, the output end of the air pump (133) is connected to the front end of the connecting tube (132), and the end of the L-shaped tube (131) located in the inner cavity of the box body (1) is connected to an air outlet head (134).
7. The grate cooling device for cement production and burning system according to claim 1, characterized in that: The top of the air outlet pipe (8) is fixedly connected to a mesh plate (9) by means of bolts, the back side of the air outlet pipe (8) is slidably penetrated by an L-shaped plate (10), the front end surface of the L-shaped plate (10) is fixedly connected to a cleaning brush (11), the rear end surface of the air outlet pipe (8) is fixedly connected to an electric telescopic rod (12), and the front end of the electric telescopic rod (12) is fixedly connected to the back side of the air outlet pipe (8).
8. The grate cooling device for cement production and burning system according to claim 1, characterized in that: The top of the front side of the inner cavity of the box body (1) is rotatably connected to a baffle via a rotating shaft, and the bottom of the baffle is rotatably connected to a roller via a rotating shaft.
Citation Information
Patent Citations
Grate cooling device for cement production firing system
CN217179291U