PC welding testing device

By designing a PC welding test device including a frame, workpiece tool and inspection components, semi-automatic welding test of workpieces is realized, solving the existing problem of low welding test efficiency and improving production efficiency and welding quality.

CN222952118UActive Publication Date: 2025-06-06江苏福群汽车零部件有限公司
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Patent Information

Application Number
CN202421866345.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-06
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During PC welding, the existing welding test efficiency is low, resulting in low efficiency in the welding quality confirmation process, which is difficult to meet the improvement of production speed.

Method used

A PC welding testing device is designed, including a frame, workpiece tool and inspection components. The position adjustment mechanism and inspection mechanism are used to realize semi-automatic welding testing of workpieces and reduce manual operation time and labor intensity.

Benefits of technology

Through the semi-automated welding testing process, production efficiency is significantly improved, the time and labor intensity of manual operation are reduced, while ensuring the quality of welding products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222952118U_ABST
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Abstract

The utility model discloses a PC welding testing device which comprises a rack, a workpiece jig and a detection assembly. The workpiece jig is fixedly connected to the bottom of the rack; the detection assembly comprises a position adjusting mechanism and a detection mechanism; the position adjusting mechanism is arranged on the rack; and the detection mechanism is arranged below the position adjusting mechanism. The PC welding testing device is suitable for checking and verifying the welding effect. The detection mechanism is stable in structure and reasonable in design, semi-automatic welding testing of workpieces can be achieved through the detection mechanism, manual operation time and labor intensity are reduced, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of PC welding confirmation, and in particular relates to a PC welding test device. Background Art

[0002] In the PC welding process, in order to ensure the welding quality, various detection and testing equipment are needed to confirm the welding results. Pressure testing is the most basic inspection method. The pressure test is to pressurize the welding point through a mechanism to check whether there is any poor welding phenomenon, such as insufficient solder, excessive solder, welding short circuit, welding open circuit, etc., but the whole inspection process is inefficient.

[0003] At present, the company needs to improve the efficiency of welding testing and speed up the production process while ensuring the quality of PC welding products. Utility Model Content

[0004] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of the utility model is to provide a PC welding test device suitable for checking and verifying welding effects. It has a stable structure and a reasonable design. The use of a detection mechanism can realize semi-automatic welding testing of workpieces, reduce the time and labor intensity of manual operation, and improve production efficiency.

[0005] Technical solution: In order to achieve the above-mentioned purpose, the utility model provides a PC welding testing device, including a frame, a workpiece jig and a detection assembly, wherein the workpiece jig is fixedly connected to the bottom of the frame; the detection assembly includes a position adjustment mechanism and a detection mechanism; the position adjustment mechanism is arranged on the frame; and the detection mechanism is arranged below the position adjustment mechanism.

[0006] Furthermore, the frame includes a bottom plate, a group of support columns and a top plate; the top plate is fixedly connected to the bottom plate through the support columns. The frame structure is firm and stable, ensuring the stability of the entire device.

[0007] Furthermore, the workpiece fixture includes a base and a positioning member; the base is fixed to the bottom plate; the positioning member is fixed to the base. The setting of the base allows the positioning member to be more stably connected to the bottom plate.

[0008] Furthermore, the positioning member is provided with an empty slot for placing the product to be tested. The empty slot can help the positioning member to better position the workpiece to be tested.

[0009] Furthermore, the position adjustment mechanism includes a lifting frame and a first cylinder; the lifting frame is arranged on the top plate; the first cylinder is installed on the top plate and arranged inside the lifting frame; the output end of the first cylinder is connected to the lifting frame. The first cylinder can control the vertical movement of the lifting frame to facilitate the implementation of the welding test process.

[0010] Furthermore, the lifting frame includes a set of sleeves, a set of lifting brackets, a lifting top plate and a detection connection plate; the sleeves are arranged on the top plate; the lifting brackets are arranged in the sleeves, and the top is connected through the lifting top plate; the detection connection plate is arranged at the lower end of the lifting bracket and connected to the output end of the first cylinder. The sleeves provide a stable support foundation; the lifting top is connected to the lifting bracket in a way that ensures the stability and verticality of the lifting top during the lifting process, and improves the accuracy of lifting.

[0011] Furthermore, the detection mechanism includes a second cylinder and a detection member; the second cylinder is horizontally arranged below the detection connection plate; the detection is arranged at the output end of the second cylinder. The second cylinder and the detection member adopt a modular design, which is easy and quick to install, and different detection members can be replaced to meet the detection needs.

[0012] It can be seen from the above technical solution that the utility model has the following beneficial effects:

[0013] The utility model provides a PC welding test device, which is suitable for checking and verifying welding effects. Its frame structure is firm and stable; its design is reasonable and can accurately locate the workpiece to be tested; it adopts modular design, is easy and quick to install, and can replace different test pieces to meet the testing needs; the use of the testing mechanism can realize the semi-automatic welding test of the workpiece, reduce the time and labor intensity of manual operation, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural schematic diagram of a PC welding test device described in the utility model;

[0015] Figure 2 This is a structural diagram of a PC welding test device described in the utility model;

[0016] Figure 3 This is an example diagram of a PC welding test device described in the utility model;

[0017] Figure 4 It is a side view of a PC welding test device described in the utility model;

[0018] In the figure:

[0019] 1-frame; 11-bottom plate; 12-support column; 13-top plate;

[0020] 2-workpiece jig; 21-base; 22-positioning piece;

[0021] 3-detection component; 31-position adjustment mechanism; 32-detection mechanism; 311-lifting frame; 312-first cylinder; 321-second cylinder; 322-detection piece; 3111-shaft sleeve; 3112-lifting bracket; 3113-lifting top plate; 3114-detection connecting plate. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0023] Example 1

[0024] In this embodiment, Figure 1 The utility model discloses a PC welding test device, comprising:

[0025] A frame 1, a workpiece jig 2 and a detection assembly 3; the workpiece jig 2 is fixedly connected to the bottom of the frame 1; the detection assembly 3 includes a position adjustment mechanism 31 and a detection mechanism 32; the position adjustment mechanism 31 is arranged on the frame 1; the detection mechanism 32 is arranged below the position adjustment mechanism 31.

[0026] Example 2

[0027] On the basis of Example 1, in this example, Figures 1 to 4 The utility model discloses a PC welding test device, wherein the frame 1 comprises a bottom plate 11, a group of support columns 12 and a top plate 13; the top plate 13 is fixedly connected to the bottom plate 11 through the support columns 12.

[0028] In this embodiment, if Figures 1 to 4 The workpiece fixture 2 includes a base 21 and a positioning member 22 ; the base 21 is fixed on the bottom plate 11 ; the positioning member 22 is fixed on the base 21 .

[0029] In this embodiment, if Figures 1 to 4 The positioning member 22 is provided with an empty slot for placing the product to be tested.

[0030] In this embodiment, if Figures 1 to 4 The position adjustment mechanism 31 includes a lifting frame 311 and a first cylinder 312; the lifting frame 311 is on the top plate 13; the first cylinder 312 is installed on the top plate 13 and is arranged on the inner side of the lifting frame 311; the output end of the first cylinder 312 is connected to the lifting frame 311.

[0031] In this embodiment, if Figures 1 to 4The lifting frame 311 includes a set of sleeves 3111, a set of lifting brackets 3112, a lifting top plate 3113 and a detection connecting plate 3114; the sleeves 3111 are arranged on the top plate 13; the lifting bracket 3112 is arranged in the sleeves 3111, and the top is connected through the lifting top plate 3113; the detection connecting plate 3114 is arranged at the lower end of the lifting bracket 3112 and connected to the output end of the first cylinder 312.

[0032] In this embodiment, if Figures 1 to 4 The detection mechanism 32 includes a second cylinder 321 and a detection member 322; the second cylinder 321 is horizontally arranged below the detection connecting plate 3114; the detection member 322 is arranged at the output end of the second cylinder 321. In this embodiment, the detection member 322 is preferably a hook, and may also be in other shapes that can meet the detection requirements.

[0033] The working principle of the above embodiment is:

[0034] The utility model discloses a PC welding test device, which is suitable for checking and verifying welding effects. The position adjustment mechanism 31 drives the second cylinder 321 to move vertically, and the second cylinder 321 drives the detection member 322 to move horizontally, so that the detection member 322 can be adjusted up, down, left, and right; the workpiece to be tested is placed in the workpiece fixture 2, and the detection member 322 is used to horizontally pull the copper wire welded on the upper end of the workpiece to be tested for pressurization to check its welding firmness.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.

Claims

1. A PC welding test device, characterized in that: include: Rack (1), A workpiece jig (2), wherein the workpiece jig (2) is fixedly connected to the bottom of the frame (1); A detection assembly (3), the detection assembly (3) comprising a position adjustment mechanism (31) and a detection mechanism (32); the position adjustment mechanism (31) is arranged on the frame (1); and the detection mechanism (32) is arranged below the position adjustment mechanism (31).

2. The PC welding test device according to claim 1, characterized in that: The frame (1) comprises a bottom plate (11), a group of support columns (12) and a top plate (13); The top plate (13) is fixedly connected to the bottom plate (11) via a support column (12).

3. The PC welding test device according to claim 1, characterized in that: The workpiece fixture (2) comprises a base (21) and a positioning member (22); The base (21) is fixed on the bottom plate (11); and the positioning member (22) is fixed on the base (21).

4. The PC welding test device according to claim 3, characterized in that: The positioning member (22) is provided with an empty slot for placing the product to be tested.

5. The PC welding test device according to claim 2, characterized in that: The position adjustment mechanism (31) comprises a lifting frame (311) and a first cylinder (312); The lifting frame (311) is arranged on the top plate (13); the first cylinder (312) is installed on the top plate (13) and is arranged inside the lifting frame (311); and the output end of the first cylinder (312) is connected to the lifting frame (311).

6. The PC welding test device according to claim 5, characterized in that: The lifting frame (311) comprises a set of shaft sleeves (3111), a set of lifting brackets (3112), a lifting top plate (3113) and a detection connection plate (3114); The shaft sleeve (3111) is arranged on the top plate (13); the lifting bracket (3112) is arranged in the shaft sleeve (3111) and the top is connected via the lifting top plate (3113); the detection connection plate (3114) is arranged at the lower end of the lifting bracket (3112) and is connected to the output end of the first cylinder (312).

7. The PC welding test device according to claim 6, characterized in that: The detection mechanism (32) comprises a second cylinder (321) and a detection member (322); The second cylinder (321) is horizontally arranged below the detection connection plate (3114); and the detection member (322) is arranged at the output end of the second cylinder (321).