On-line detection equipment for six-surface auxiliary materials of radiator

Abstract

The utility model relates to the technical field of radiator detection, and discloses radiator six-surface auxiliary material on-line detection equipment which comprises a conveying belt, a detection mechanism is arranged at the edges of the front side and the rear side of the upper surface of the conveying belt, a sliding plate is installed at the left end of the conveying belt, and a glass plate is connected into the sliding plate in a penetrating mode. Baffles are installed on the portions, located on the front side and the rear side of the glass plate, of the upper surface of the sliding plate, the exteriors of the two baffles are jointly and slidably connected with a mounting frame, a second telescopic cylinder is installed on the upper surface of the mounting frame, and a cleaning mechanism is arranged on the portion, located in front of the second telescopic cylinder, of the upper surface of the mounting frame. According to the utility model, six surfaces of the radiator are detected through the first camera, the second camera and the third camera; a second air pipe is close to the glass plate, a fan sucks dust impurities on the surface of the glass plate into a collecting box, a motor in an adjusting mechanism drives an adjusting rope to be folded and unfolded, the glass plate is comprehensively cleaned, and the influence of the dust impurities on the detection precision of a third camera is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of radiator detection, in particular to an online detection device for six-sided auxiliary materials of a radiator. Background Art

[0002] When a radiator is produced, it is necessary to conduct rapid and accurate online inspection of auxiliary materials on six sides (including the top, bottom and four sides) to identify and judge the presence, incompleteness, breakage, color difference, deviation and other defects of the radiator auxiliary materials, as well as the identification and comparison of information such as QR codes, LOGOs, laser engraved characters, to ensure the stability and consistency of the radiator product quality. Therefore, six-sided inspection equipment is needed; in the existing six-sided inspection equipment, there may be problems during the transportation process. For example, the items to be inspected may be offset or scattered due to external forces, which greatly affects the inspection results. In severe cases, the items to be inspected may be damaged, which greatly reduces the quality of the inspection.

[0003] A Chinese patent discloses a six-sided appearance inspection device (authorization announcement number CN221215911U). The second motor of the patent technology drives the conveying plate on the second transmission rod to safely convey the items to be inspected in the storage box. The first motor drives the first rotating rod to drive the concave wheel to drive the first conveyor belt to move, so that the items to be inspected are evenly conveyed. During the conveying process, there is also a limiting plate for protection, which reduces the damage rate and greatly improves the inspection efficiency.

[0004] However, it has certain drawbacks: the second camera is used to detect the lower surface of the object, which needs to be detected through a glass turntable. During long-term use, the object itself as well as dust and impurities in the air will accumulate on the surface of the glass turntable, thereby interfering with the image quality and causing inaccurate detection data, which in turn affects subsequent processing or judgment. Utility Model Content

[0005] The utility model aims to provide an online detection device for six-side auxiliary materials of a radiator to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The six-sided auxiliary material online detection equipment of the radiator comprises a conveyor belt, detection mechanisms are arranged at the front and rear edges of the upper surface of the conveyor belt, and a slide plate is installed at the left end of the conveyor belt, a glass plate is connected through the inside of the slide plate, and a second support frame is installed on the lower surface of the slide plate located on the outer side of the glass plate, a third camera is installed on the upper surface of the second support frame, baffles are installed on the upper surface of the slide plate located on the front and rear sides of the glass plate, a mounting frame is slidably connected to the outside of the two baffles, a second telescopic cylinder is installed on the upper surface of the mounting frame, and a cleaning mechanism is arranged on the upper surface of the mounting frame located in front of the second telescopic cylinder, and an adjustment mechanism is arranged at the right end position in front of the front baffle on the upper surface of the slide plate.

[0008] As a further solution of the utility model: the detection mechanism includes a first support frame, a first telescopic cylinder is installed on the upper surface of the first support frame, a quadripod is installed on the telescopic end of the first telescopic cylinder, a first camera is installed on the inner surface of the four ends of the quadripod, and a second camera is installed on the inner upper surface of the quadripod.

[0009] As a further solution of the utility model: the cleaning mechanism includes a fan, a first air duct is installed at the air inlet end of the fan, a second air duct is installed on the outside of one end of the first air duct, air holes are opened on the lower surface of the second air duct, a third air duct is installed at the air outlet end of the fan, and a collection box is installed on the outside of one end of the third air duct.

[0010] As a further solution of the utility model: the adjustment mechanism includes an adjustment seat, a motor is installed inside the adjustment seat, an adjustment rod is installed at the output end of the motor, and an adjustment rope is wound around the outside of the adjustment rod.

[0011] As a further solution of the utility model: the slide plate is tilted downward from right to left, and the third camera is facing the glass plate.

[0012] As a further solution of the utility model: the lower end of the first support frame is installed at the front and rear edges of the upper surface of the conveyor belt, and the four-legged frame is located on the inner side of the first support frame.

[0013] As a further solution of the utility model: the fan is installed on the upper surface of the mounting frame, the telescopic end of the second telescopic cylinder is connected to the second air duct, and the collecting box is installed on the upper surface of the mounting frame.

[0014] As a further solution of the utility model: the lower end of the adjustment seat is installed on the upper surface of the slide plate, the adjustment rope movably passes through the left side surface of the adjustment seat, and one end of the adjustment rope is connected to the mounting frame.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model transports the radiator in an orderly manner by providing a conveyor belt. The first camera, the second camera and the third camera cooperate with each other to detect the six sides of the radiator. The baffle prevents the radiator from sliding off the front and rear edges of the slide plate.

[0017] 2. The utility model drives the second air duct close to the glass plate through the second telescopic cylinder, and the fan is started to draw the dust and impurities on the surface of the glass plate into the collection box. The motor in the adjustment mechanism drives the adjustment rope to be retracted and released, thereby comprehensively cleaning the glass plate, avoiding the accumulation of dust and impurities on the glass plate to affect the detection accuracy of the third camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of the online detection equipment for six-sided auxiliary materials of the radiator;

[0019] Figure 2 It is a structural schematic diagram of the detection mechanism in the online detection equipment for six-sided auxiliary materials of the radiator;

[0020] Figure 3 This is a bottom view of the four-legged stand in the online detection equipment for six-sided auxiliary materials of the radiator;

[0021] Figure 4 This is the main view of the third camera in the online inspection equipment for six-sided auxiliary materials of the radiator;

[0022] Figure 5 It is a partial schematic diagram of the online detection equipment for six-sided auxiliary materials of the radiator;

[0023] Figure 6 It is a cross-sectional view of the adjustment mechanism in the online detection equipment for six-sided auxiliary materials of the radiator.

[0024] In the figure: 1. conveyor belt; 2. detection mechanism; 3. first support frame; 4. first telescopic cylinder; 5. quadripod; 6. first camera; 7. second camera; 8. slide plate; 9. glass plate; 10. second support frame; 11. third camera; 12. baffle; 13. mounting frame; 14. second telescopic cylinder; 15. cleaning mechanism; 16. fan; 17. first air duct; 18. second air duct; 19. air hole; 20. third air duct; 21. collecting box; 22. adjusting mechanism; 23. adjusting seat; 24. motor; 25. adjusting rod; 26. adjusting rope; 27. radiator. DETAILED DESCRIPTION

[0025] See also Figures 1 to 4In the embodiment of the utility model, the six-sided auxiliary material online detection equipment of the radiator includes a conveyor belt 1, and a detection mechanism 2 is commonly arranged at the front and rear edges of the upper surface of the conveyor belt 1. The detection mechanism 2 includes a first support frame 3, and the lower end of the first support frame 3 is installed at the front and rear edges of the upper surface of the conveyor belt 1. The upper surface of the first support frame 3 is installed with a first telescopic cylinder 4, and the telescopic end of the first telescopic cylinder 4 is installed with a quadripod 5. The quadripod 5 is located on the inner side of the first support frame 3, and the inner surfaces of the four ends of the quadripod 5 are all installed with a first camera 6, and the inner upper surface of the quadripod 5 is installed with a second camera 7. A slide plate 8 is installed at the left end of the conveyor belt 1, and the slide plate 8 is tilted downward from right to left. A glass plate 9 is connected to the inside of the slide plate 8, and a second support frame 10 is installed on the lower surface of the slide plate 8 located on the outer side of the glass plate 9, and a third camera 11 is installed on the upper surface of the second support frame 10. The third camera 11 is directly opposite to the glass plate 9, and the upper surface of the slide plate 8 is located on the front and rear sides of the glass plate 9. Baffles 12 are installed;

[0026] The conveyor belt 1 transports the radiator 27 from right to left;

[0027] The first telescopic cylinder 4 is preferably a pneumatic cylinder;

[0028] The four first cameras 6 are used to detect the front, back, left, and right side surfaces of the radiator 27, and the second camera 7 is used to detect the upper surface of the radiator 27;

[0029] The glass plate 9 is colorless transparent glass; the third camera 11 detects the lower surface of the sliding heat sink 27 through the glass plate 9;

[0030] The conveyor belt 1, the first telescopic cylinder 4, the first camera 6, the second camera 7 and the third camera 11 are all electrically connected to the external control system so as to be automatically operated; when the radiator 27 moves to the bottom of the quadruped 5, the conveyor belt 1 stops, the first telescopic cylinder 4 extends, and after the detection is completed, the first telescopic cylinder 4 retracts, and the conveyor belt 1 starts;

[0031] The detection data of the first camera 6, the second camera 7 and the third camera 11 are displayed on an external display device;

[0032] The baffle 12 prevents the radiator 27 from sliding off the front and rear edges of the slide plate 8 .

[0033] exist Figure 1 , Figure 5 and Figure 6The two baffles 12 are slidably connected to the outside of a mounting frame 13, a second telescopic cylinder 14 is mounted on the upper surface of the mounting frame 13, and a cleaning mechanism 15 is arranged in front of the second telescopic cylinder 14 on the upper surface of the mounting frame 13. The cleaning mechanism 15 includes a fan 16, which is mounted on the upper surface of the mounting frame 13, a first air duct 17 is mounted on the air inlet end of the fan 16, a second air duct 18 is mounted on the outside of one end of the first air duct 17, the telescopic end of the second telescopic cylinder 14 is connected to the second air duct 18, an air hole 19 is opened on the lower surface of the second air duct 18, and a third air duct 18 is mounted on the air outlet end of the fan 16. The air duct 20, a collecting box 21 is installed on the outside of one end of the third air duct 20, and the collecting box 21 is installed on the upper surface of the mounting frame 13. The upper surface of the slide plate 8 is located in front of the right end of the front baffle 12 and is provided with an adjusting mechanism 22. The adjusting mechanism 22 includes an adjusting seat 23, and the lower end of the adjusting seat 23 is installed on the upper surface of the slide plate 8. A motor 24 is installed inside the adjusting seat 23, and an adjusting rod 25 is installed at the output end of the motor 24. An adjusting rope 26 is wound around the outside of the adjusting rod 25, and the adjusting rope 26 movably passes through the left surface of the adjusting seat 23, and one end of the adjusting rope 26 is connected to the mounting frame 13;

[0034] The second telescopic cylinder 14 is preferably a pneumatic cylinder, which can drive the second air duct 18 to descend close to the glass plate 9;

[0035] The fan 16 is used to draw dust and impurities on the surface of the glass plate 9 into the collection box 21, so as to prevent the dust and impurities from affecting the detection effect of the third camera 11;

[0036] The first air duct 17 has the ability to deform, and the length left is sufficient;

[0037] A filter plate is installed through one side surface of the collection box 21 to keep dust and impurities in the collection box 21 and discharge air;

[0038] The motor 24 is connected to the forward and reverse circuit and is self-locking, that is, after power is cut off, the motor shaft cannot rotate;

[0039] When the adjusting rope 26 is released, the mounting frame 13 slides to the left, and when the adjusting rope 26 is retracted, the mounting frame 13 slides to the right, thereby fully cleaning the glass plate 9.

[0040] The working principle of the utility model is as follows: when the radiator 27 is conveyed to the bottom of the quadruped 5, the conveyor belt 1 stops, the first telescopic cylinder 4 extends to drive the quadruped 5 to move to the outside of the radiator 27, and the four first cameras 6 detect the front, back, left, and right four side surfaces of the radiator 27, and the second camera 7 detects the upper surface of the radiator 27; after the detection is completed, the first telescopic cylinder 4 retracts, the conveyor belt 1 starts to drive the radiator 27 to slide from the surface of the slide plate 8, and during the sliding process, the radiator 27 passes through the glass plate 9, and the third camera 11 detects the lower surface of the radiator 27; at regular intervals, the second telescopic cylinder 14 extends to drive the second air duct 18 to descend close to the glass plate 9, the fan 16 starts to exhaust air through the air hole 19, the motor 24 drives the adjustment rod 25 to rotate to release the adjustment rope 26, the mounting frame 13 will slide to the left to the end, the motor 24 reverses, and the mounting frame 13 will slide to the right to the end, so that the glass plate 9 is fully cleaned, and the dust and impurities on its surface are cleaned, avoiding affecting the detection accuracy of the third camera 11.

[0041] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. An online detection device for six-sided auxiliary materials of a radiator, comprising a conveyor belt (1), a detection mechanism (2) being provided at both front and rear edges of the upper surface of the conveyor belt (1), a slide plate (8) being installed at the left end of the conveyor belt (1), a glass plate (9) being connected through the interior of the slide plate (8), a second support frame (10) being installed on the lower surface of the slide plate (8) located outside the glass plate (9), a third camera (11) being installed on the upper surface of the second support frame (10), baffles (12) being installed on both front and rear edges of the upper surface of the slide plate (8), characterized in that: The outsides of the two baffles (12) are slidably connected to a mounting frame (13), a second telescopic cylinder (14) is mounted on the upper surface of the mounting frame (13), and a cleaning mechanism (15) is provided on the upper surface of the mounting frame (13) in front of the second telescopic cylinder (14), and an adjustment mechanism (22) is provided on the upper surface of the slide plate (8) in front of the right end of the front baffle (12).

2. The radiator six-side auxiliary material online detection equipment according to claim 1 is characterized in that: The detection mechanism (2) comprises a first support frame (3), a first telescopic cylinder (4) is mounted on the upper surface of the first support frame (3), a quadripod (5) is mounted on the telescopic end of the first telescopic cylinder (4), a first camera (6) is mounted on the inner surface of each of the four ends of the quadripod (5), and a second camera (7) is mounted on the inner upper surface of the quadripod (5).

3. The radiator six-side auxiliary material online detection equipment according to claim 1 is characterized in that: The cleaning mechanism (15) comprises a fan (16), a first air duct (17) being installed at an air inlet end of the fan (16), a second air duct (18) being installed externally at one end of the first air duct (17), an air hole (19) being provided on the lower surface of the second air duct (18), a third air duct (20) being installed at an air outlet end of the fan (16), and a collection box (21) being installed externally at one end of the third air duct (20).

4. The radiator six-side auxiliary material online detection equipment according to claim 1 is characterized in that: The adjustment mechanism (22) comprises an adjustment seat (23), a motor (24) is installed inside the adjustment seat (23), an adjustment rod (25) is installed at the output end of the motor (24), and an adjustment rope (26) is wound around the outside of the adjustment rod (25).

5. The radiator six-side auxiliary material online detection equipment according to claim 1 is characterized in that: The slide plate (8) tilts downward from right to left, and the third camera (11) is facing the glass plate (9).

6. The radiator six-side auxiliary material online detection equipment according to claim 2 is characterized in that: The lower end of the first support frame (3) is mounted on the front and rear edges of the upper surface of the conveyor belt (1), and the quadripod (5) is located on the inner side of the first support frame (3).

7. The radiator six-side auxiliary material online detection equipment according to claim 3 is characterized in that: The fan (16) is mounted on the upper surface of the mounting frame (13), the telescopic end of the second telescopic cylinder (14) is connected to the second air duct (18), and the collection box (21) is mounted on the upper surface of the mounting frame (13).

8. The radiator six-side auxiliary material online detection equipment according to claim 4, characterized in that: The lower end of the adjustment seat (23) is mounted on the upper surface of the slide plate (8), the adjustment rope (26) movably passes through the left side surface of the adjustment seat (23), and one end of the adjustment rope (26) is connected to the mounting frame (13).

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