Commutator

By designing trapezoidal grooves and integrated insulating groove structures in the commutator, the problem of difficult carbon accumulation in traditional hook commutators is solved, and a more stable motor operation is achieved.

CN222953503UActive Publication Date: 2025-06-06JIANGSU KEGU ELECTRIC APPLIANCES CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421421727.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-06-06
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The longitudinal grooves of traditional hook commutators are shallow and have an inward concave structure, which makes it difficult to clean up carbon deposits after the carbon brush wear, which can easily cause poor contact or circuit breaking, affecting the normal operation of the motor.

Method used

A commutator is designed, and its groove adopts a ladder-shaped structure, the insulating groove and the commutating plate body are integrated, and several insulating grooves of the same specifications are provided to better clean up the carbon deposits.

Benefits of technology

Through the trapezoidal groove structure, the carbon deposit cleaning process is simplified, bad contact or circuit breaker is avoided, and the normal operation of the motor is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222953503U_ABST
    Figure CN222953503U_ABST
Patent Text Reader

Abstract

The utility model discloses a commutator, which comprises a commutator segment body, an insulating sleeve, an insulating groove, a wire fixing groove ring, a wire welding block and a groove, and has the beneficial effects that the commutator is novel in structure, and the groove adopts a trapezoidal structure, so that deposited carbon at the groove can be easily and quickly cleaned, and the service life of the commutator is prolonged. Therefore, the phenomenon of poor contact or open circuit is avoided, and normal operation of the motor can be guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field related to commutators, in particular to a commutator. Background Art

[0002] The commutator, also known as the "rectifier", is an important component on the armature of a DC motor and an AC commutator motor. It is composed of many copper sheets separated by mica sheets and is cylindrical or disc-shaped. Each copper sheet is connected to several armature winding elements. When the armature rotates, the copper sheets contact the fixed brushes one after another. In a DC motor, the AC power in the armature winding is converted into DC power between the brushes through the brushes and the commutator. In an AC commutator motor, the frequency of the AC power between the brushes is made to meet the working requirements.

[0003] The traditional commutator is a hook-type commutator. The longitudinal groove of the hook-type commutator is shallow and the groove is an inward-concave structure. The wear of the carbon brush will cause carbon deposits in the groove, which is difficult to clean, resulting in poor contact or short circuit, thus affecting the normal operation of the motor. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The technical problem to be solved by the utility model is: since the traditional commutator is a hook-type commutator, the longitudinal groove of the hook-type commutator is shallow, and the groove is an inwardly concave structure, the wear of the carbon brush will cause carbon deposition in the groove, and the cleaning of the carbon deposition is more troublesome, thereby solving the problem of poor contact or circuit breaking, thereby affecting the normal operation of the motor.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a commutator, comprising a commutator segment body, an insulating sleeve, an insulating groove, a wiring groove ring, a welding wire block and a groove, the insulating sleeve being arranged inside the commutator segment body, the insulating groove being arranged on the surface of the commutator segment body, the wiring groove ring being arranged on the outer ring of the commutator segment body, the welding wire block being arranged on the outer ring of the wiring groove ring, and the groove being arranged between the welding wire blocks.

[0008] Furthermore, the insulating groove and the commutator segment body are an integrated structure, and a plurality of the insulating grooves are provided, and the structural specifications of the plurality of insulating grooves are the same.

[0009] Furthermore, the groove is a ladder-shaped structure.

[0010] (III) Beneficial effects

[0011] The utility model provides a commutator with the following beneficial effects: novel structure, the groove adopts a ladder-shaped structure, so that the carbon deposits in the groove can be easily and quickly cleaned, thereby avoiding the phenomenon of poor contact or short circuit, and can ensure the normal operation of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the groove of the utility model;

[0014] In the figure: 1-commutator segment body, 2-insulating sleeve, 3-insulating groove, 4-wire groove ring, 5-welding wire block, 6-groove. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. In the description of the utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0016] See also Figure 1 to Figure 2 The utility model provides a technical solution: a commutator, comprising a commutator segment body 1, an insulating sleeve 2, an insulating groove 3, a wiring groove ring 4, a welding wire block 5 and a groove 6, the insulating sleeve 2 is arranged inside the commutator segment body 1, the insulating groove 3 is arranged on the surface of the commutator segment body 1, the wiring groove ring 4 is arranged on the outer ring of the commutator segment body 1, the welding wire block 5 is arranged on the outer ring of the wiring groove ring 4, and the groove 6 is arranged between the welding wire blocks 5.

[0017] The insulating slot 3 and the commutator segment body 1 are of an integrated structure, and a plurality of insulating slots 3 are provided, and the structural specifications of the plurality of insulating slots 3 are the same, and the groove 6 is of a ladder-shaped structure.

[0018] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0019] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A commutator, characterized in that: The invention comprises a commutator segment body (1), an insulating sleeve (2), an insulating groove (3), a wire-fixing groove ring (4), a welding wire block (5) and a groove (6), wherein the insulating sleeve (2) is arranged inside the commutator segment body (1), the insulating groove (3) is arranged on the surface of the commutator segment body (1), the wire-fixing groove ring (4) is arranged on the outer ring of the commutator segment body (1), the welding wire block (5) is arranged on the outer ring of the wire-fixing groove ring (4), and the groove (6) is arranged between the welding wire blocks (5).

2. A commutator according to claim 1, characterized in that: The insulating groove (3) and the commutator segment body (1) are of an integrated structure, and a plurality of the insulating grooves (3) are provided, and the structural specifications of the plurality of insulating grooves (3) are the same.

3. A commutator according to claim 1, characterized in that: The groove (6) is a ladder-shaped structure.