High-position slag remover
By designing a high-level slag removal machine, using the combined structure of the sediment bucket and the filter cartridge, the problem of slag removal in the phosphating equipment is solved, efficient phosphating liquid filtration and physical precipitation are achieved, and the utilization rate and service life of the equipment are improved.
Patent Information
- Application Number
- CN202421899680.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The difficulty in removing slag from the phosphating tank liquid in the phosphating equipment leads to the problems of high slag content and low utilization rate in the user and production of the equipment. The filter has a short service life and frequent maintenance.
A high-level slag removal machine is designed, including a sediment bucket, a bracket, a filter cartridge, an upper cover, an inlet pipe, a water outlet and a slag outlet. Through the combined structure of the sediment bucket and a filter cartridge, the filtration and physical precipitation of the phosphide liquid are realized to reduce the slag content.
It effectively reduces the slag content of the phosphating liquid, improves the utilization rate of the phosphating liquid, extends the service life of the filter, and reduces the number of maintenance times per unit time.
Smart Images

Figure CN222956062U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a slag remover, and specifically discloses a high-position slag remover. Background Art
[0002] With the development of economy, the automation of the machinery industry has penetrated into phosphating equipment. There have always been problems and troubles in slag removal for the phosphating bath liquid in phosphating equipment, as well as for equipment users and manufacturers. Summary of the Invention
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a high-position slag remover that can reduce the slag content in phosphating liquid, improve the utilization rate of phosphating liquid, and extend the service life of phosphating filters.
[0004] According to the technical solution provided by the utility model, the high-position slag remover includes a sediment bucket, a bracket, a filter cylinder, an upper cover, an inlet pipe, a water outlet, and a slag outlet;
[0005] The sediment bucket is fixedly installed on the bracket. The sediment bucket includes a sediment bucket body and a sediment bucket bottom fixed to the lower end of the sediment bucket body. The sediment bucket body is cylindrical, and the sediment bucket bottom is conical. A slag outlet is fixedly installed at the lower end of the sediment bucket bottom. A filter cylinder is fixedly installed on the sediment bucket bottom. The filter cylinder is cylindrical. A cavity is formed between the outer wall of the filter cylinder and the inner wall of the sediment bucket body. The upper end of the filter cylinder is lower than the upper end of the sediment bucket body. An upper cover is installed at the upper end of the sediment bucket body. A water outlet is fixedly installed on the sediment bucket bottom above the lower end of the corresponding filter cylinder;
[0006] The inlet pipe is fixed on the sediment bucket body, and the inlet pipe passes through the sediment bucket body and extends into the filter cylinder from above the filter cylinder.
[0007] Preferably, a plurality of stoppers are fixed on the bracket. The stoppers are arranged around the sediment bucket body and lean against the outer wall of the sediment bucket body.
[0008] Preferably, the stoppers are arranged around the middle position in the height direction of the sediment bucket body.
[0009] After the utility model is used, the slag content in phosphating liquid can be reduced, the production capacity of equipment users can be improved, the utilization rate of phosphating liquid can be increased, the service life of phosphating filters can be extended, and the maintenance frequency of equipment users per unit time can be reduced. Brief Description of the Drawings
[0010] Figure 1 It is the front view of the utility model.
[0011] Figure 2Yes Figure 1 A-A cross-sectional view of
[0012] Figure 3 Yes Figure 2 B-B cross-sectional view of
[0013] Figure 4 It is the schematic diagram of the working state of the present utility model. Detailed implementation manners
[0014] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0015] A high-level slag removal machine, as Figures 1-3 shown, which includes a sediment bucket 1, a bracket 2, a filter cartridge 3, an upper cover 4, an inlet pipe 5, a water outlet 6 and a slag outlet 7;
[0016] The sediment bucket 1 is fixedly installed on the bracket 2. The sediment bucket 1 includes a sediment bucket body 1.1 and a sediment bucket bottom 1.2 fixed to the lower end of the sediment bucket body 1.1. The sediment bucket body 1.1 is cylindrical, and the sediment bucket bottom 1.2 is conical. A slag outlet 7 is fixedly installed at the lower end of the sediment bucket bottom 1.2. A filter cartridge 3 is fixedly installed on the sediment bucket bottom 1.2. The filter cartridge 3 is cylindrical. A cavity is formed between the outer wall of the filter cartridge 3 and the inner wall of the sediment bucket body 1.1. The upper end of the filter cartridge 3 is lower than the upper end of the sediment bucket body 1.1. An upper cover 4 is installed at the upper end of the sediment bucket body 1.1. A water outlet 6 is fixedly installed on the sediment bucket bottom 1.2 above the lower end of the corresponding filter cartridge 3;
[0017] Several blocks 8 are fixed on the bracket 2. The blocks 8 are arranged around the sediment bucket body 1.1. The blocks 8 lean on the outer wall of the sediment bucket body 1.1 to enhance the strength of the sediment bucket body 1.1 and prevent the sediment bucket body 1.1 from deforming.
[0018] The blocks 8 are arranged around the middle position in the height direction of the sediment bucket body 1.1.
[0019] The installation and fixation methods of the present utility model are as follows:
[0020] The sediment bucket 1 is integrally fixed on the bracket 2. A number of stoppers 8 are fixed on the bracket 2. The stoppers 8 lean against the outer wall of the sediment bucket body 1.1. The upper cover 4 is fixed on the upper end of the sediment bucket body 1.1. The filter cartridge 3 is fixed on the bottom 1.2 of the sediment bucket. An inlet pipe 6 is fixedly installed on the sediment bucket body 1.1. The inlet pipe 5 passes through the sediment bucket body 1.1 and extends into the filter cartridge 3 from above the filter cartridge 3. The slag outlet 7 is fixedly installed on the lower end of the bottom 1.2 of the sediment bucket. The water outlet 6 is fixedly installed on the bottom 1.2 of the sediment bucket above the lower end of the corresponding filter cartridge 3.
[0021] The working principle of the present utility model is as follows:
[0022] As Figure 4 shown, the slag-containing phosphating solution is led out from the lower end of the phosphating tank 9 and enters the filter cartridge 3 through the inlet pipe 5. After being filtered by the filter cartridge 3 and physically precipitated, the clean phosphating solution flows out from the water outlet 6 and is connected to the phosphating filter 10 through a pipeline for secondary purification. The phosphating solution after secondary purification is connected to the phosphating tank 9 through a pipeline for reuse. The slag-containing waste liquid can be regularly cleaned through the slag outlet 7 fixedly installed at the lower end of the bottom 1.2 of the sediment bucket.
[0023] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the examples, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and they should all be covered within the scope of the claims of the present utility model.
Claims
1. A high-position slag remover, characterized by: It comprises a sediment bucket (1), a bracket (2), a filter cartridge (3), an upper cover (4), an inlet pipe (5), a water outlet (6) and a sediment outlet (7); A sludge bucket (1) is fixedly mounted on the bracket (2), the sludge bucket (1) comprising a sludge bucket body (1.1) and a sludge bucket bottom (1.2) fixed to the lower end of the sludge bucket body (1.1), the sludge bucket body (1.1) being cylindrical, the sludge bucket bottom (1.2) being conical, a sludge outlet (7) being fixedly mounted at the lower end of the sludge bucket bottom (1.2), A filter cartridge (3) is fixedly installed, the filter cartridge (3) is cylindrical, a cavity is formed between the outer wall of the filter cartridge (3) and the inner wall of the sludge barrel body (1.1), the upper end of the filter cartridge (3) is lower than the upper end of the sludge barrel body (1.1), an upper cover (4) is installed on the upper end of the sludge barrel body (1.1), and a water outlet (6) is fixedly installed on the bottom (1.2) of the sludge barrel above the lower end of the filter cartridge (3); The inlet pipe (5) is fixed on the sludge barrel body (1.1), and the inlet pipe (5) passes through the sludge barrel body (1.1) and extends into the filter cartridge (3) from above the filter cartridge (3).
2. The high-position slag remover according to claim 1, characterized in that: A plurality of stoppers (8) are fixed on the bracket (2); the stoppers (8) are arranged around the sludge barrel body (1.1); and the stoppers (8) are against the outer wall of the sludge barrel body (1.1).
3. The high-position slag remover according to claim 2, characterized in that: The stopper (8) is arranged around the middle position of the sludge bucket body (1.1) in the height direction.