Composite material stirrer

By using driving components in the composite agitator to drive the spiral stirring blades and stirring blades to rotate, and using a lifting motor to expand the stirring range, the problem of poor stirring effect of the existing agitator is solved, and more efficient raw material mixing is achieved.

CN222956274UActive Publication Date: 2025-06-10SHANDONG GUTEBANG CIVIL ENG TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421658827.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-06-10
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The shape and fixed settings of the existing composite agitator during the stirring process result in poor stirring effect, and only stir within the height range of the stirring rod, resulting in a long stirring time and reducing production efficiency.

Method used

A composite agitator is designed, and a driving component is used to drive the agitating component to rotate. The agitating component includes a spiral agitating blade and agitating blade. The agitating component is raised and lowered in the vertical direction through a lifting motor and a lead screw system, expanding the stirring area and range.

Benefits of technology

Through the design of spiral stirring leaves and stirring blades, the primary and secondary stirring of raw materials are achieved, the flow effect and stirring speed are improved, and the stirring area and efficiency are increased.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222956274U_ABST
    Figure CN222956274U_ABST
Patent Text Reader

Abstract

The composite material stirrer comprises a base, a fixed cylinder is mounted on the base, and a mounting shell is movably arranged at the top of the fixed cylinder; a stirring motor is arranged at the bottom of one end of the mounting shell, a stirring assembly is arranged at the bottom of the other end, and the stirring motor drives the stirring assembly to rotate through a driving assembly; a lifting motor is mounted at the upper end of the mounting shell, the output end of the lifting motor is connected with a lead screw, the lead screw penetrates into the fixing cylinder, and a nut in threaded connection with the lead screw is fixed in the fixing cylinder; a stirring barrel is further arranged on the base, and the stirring assembly extends into the stirring barrel. The stirring assembly is arranged in the stirring barrel, so that the rotating spiral stirring blade and the stirring blade can move up and down in the stirring barrel, flowing of raw materials in the barrel in the vertical direction is accelerated, the stirring area of the stirring assembly in the stirring barrel is increased, and the stirring efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of stirrers, in particular to a composite material stirrer. Background Art

[0002] The matrix materials of composite materials are divided into two categories: metals and non-metals. Composite materials are new materials formed by people using advanced material preparation technologies to optimize and combine material components with different properties. Each material makes up for each other's weaknesses in performance, producing a synergistic effect, so that the comprehensive performance of the composite material is better than that of the original constituent materials and meets various different requirements. Before processing, composite materials need to be proportioned and mixed with different components through a mixing device.

[0003] The mixing device is usually a stirrer. A variety of raw materials with different components are added to a mixing barrel, and the various raw materials are mixed by stirring. For example, Chinese Patent No. CN216537973U discloses a composite material mixing device with a self-cleaning function. It can realize the mixing of composite materials by driving the main shaft 7 and the stirring rod 8 to rotate through the motor 3. However, in actual use, the shape of the stirring rod and the mixing effect of the fixed setting are poor. It can only stir the raw materials in the area where the height of the stirring rod is located, and the time required to achieve sufficient stirring is relatively long, reducing the production efficiency of enterprises. Summary of the Utility Model

[0004] In order to solve the technical problems existing in the above background art, the utility model provides a composite material stirrer.

[0005] The technical solution of the utility model is as follows:

[0006] A composite material stirrer includes a base, a fixed cylinder is installed on the base, and an installation shell is movably arranged at the top of the fixed cylinder;

[0007] One end of the installation shell is provided with a stirring motor at the bottom, and the other end is provided with a stirring component at the bottom, and the stirring motor drives the stirring component to rotate through a driving component;

[0008] A lifting motor is installed at the upper end of the installation shell, and the output end of the lifting motor is connected with a lead screw. The lead screw penetrates into the fixed cylinder, and a nut threadedly connected with the lead screw is fixed in the fixed cylinder;

[0009] A mixing barrel is also arranged on the base, and the mixing component extends into the mixing barrel.

[0010] The specific design of the driving component is that the driving component is installed in the installation shell and includes a driving pulley and a driven pulley, which are connected by a transmission belt. The driving pulley is connected with the output end of the stirring motor, and the driven pulley is connected with the stirring component.

[0011] To make the whole stirrer more balanced, the distance from the axis of the fixed cylinder to the axis of the driving pulley is less than the distance to the axis of the driven pulley.

[0012] The specific setting of the stirring assembly is that the stirring assembly includes a stirring shaft connected to the driven pulley, and spiral stirring blades are installed on the outer edge surface of the stirring shaft.

[0013] To improve the stirring effect, a fixing plate is installed at the upper end of the stirring shaft, and stirring blades are respectively installed on the front and rear sides of both ends of the fixing plate. The two stirring blades spiral downward from the front side and the rear side of the spiral stirring blade respectively and are respectively connected to the bottom end of the spiral stirring blade.

[0014] To improve the stirring effect of the stirring blades, the length of the fixing plate is not less than 3 / 5 of the inner diameter of the stirring barrel.

[0015] To be able to adapt to stirring barrels of more sizes and to provide a larger lifting space for the stirring assembly, the height of the fixed cylinder is 1m - 1.8m, and the length of the lead screw is 1 / 2 - 2 / 3 of the height of the stirring barrel.

[0016] To improve the stability of the lead screw during lifting, the nut is fixed at a position close to the upper edge of the fixed cylinder, and the upper end surface of the nut does not exceed the upper end surface of the fixed cylinder.

[0017] To facilitate the taking and placing of the stirring barrel, a connecting frame is sleeved on the outer edge surface of the fixed cylinder, and the connecting frame is connected to the stirring barrel through a clamp.

[0018] The beneficial effects of the present utility model are as follows: The present utility model is a composite material stirrer. Firstly, the stirring motor cooperates with the driving assembly to drive the stirring assembly to rotate, and then the stirring assembly can stir the raw materials in the stirring barrel. Secondly, the spiral stirring blades of the stirring assembly rotate along with the stirring shaft, realizing the primary stirring of the raw materials, and spiral stirring blades are provided, which can complete the secondary stirring in a large area in the vertical direction, effectively improving the flow effect of the raw materials in the stirring barrel and accelerating the stirring speed. Finally, by setting a lifting motor, the stirring assembly can be driven to move in the vertical direction through the cooperation of the lead screw and the nut, so that the rotating spiral stirring blades and the stirring blades can move up and down in the stirring barrel, accelerating the flow of the raw materials in the vertical direction in the barrel and increasing the stirring area of the stirring assembly in the stirring barrel, improving the stirring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] By reading the detailed description of the preferred embodiments below, the solutions and advantages of the present application will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present utility model.

[0020] In the drawings:

[0021] Figure 1 It is a schematic structural diagram of a stirrer;

[0022] Figure 2 It is a top view of the installation shell without the top cover installed;

[0023] Figure 3 It is a schematic structural diagram of a stirring assembly;

[0024] The components represented by the reference numerals in the figure are as follows:

[0025] 1. Base; 2. Fixed cylinder; 3. Installation shell; 4. Stirring motor; 5. Stirring assembly; 51. Stirring shaft; 52. Spiral stirring blade; 53. Fixed plate; 54. Stirring blade; 6. Driving assembly; 61. Driving pulley; 62. Driven pulley; 63. Transmission belt; 7. Lifting motor; 8. Lead screw; 9. Nut; 10. Stirring barrel; 11. Connecting frame; 12. Clamp. Detailed implementation manners

[0026] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings.

[0027] Embodiment

[0028] As mentioned in the background art, a stirrer is needed to mix various raw material components during the production process of composite materials. However, when the existing stirrer is in use, the inventor found that there are many defects. On the one hand, the self - design of the stirring rod is relatively limited during the stirring process, and the stirring effect in the vertical direction is poor. Secondly, the stirring is mostly fixed stirring, so that the fluidity of the raw materials in the stirring barrel 10 is poor, and it takes a long time to stir evenly. Therefore, the inventor improved the existing stirrer and designed a new type of stirrer. The following will be described in detail with reference to the drawings.

[0029] This embodiment provides a composite material stirrer. Refer to Figure 1 , the dotted part shows the internal structure of the fixed cylinder 2. It includes a base 1, and the base 1 is placed on the bottom surface or a reference plane. The fixed cylinder 2 is installed on the base 1. The upper end of the fixed cylinder 2 is open and is arranged vertically upward. And an installation shell 3 is movably arranged at the top of the fixed cylinder 2. The movable arrangement means that the installation shell 3 can be lifted and lowered, and then drive the stirring tool to be lifted and lowered synchronously, increasing the stirring area in the vertical direction.

[0030] In this embodiment, the stirring utensils are first introduced. Among them, the installation housing 3 is horizontally arranged at the upper end of the fixed cylinder 2. At the bottom of one end of the installation housing 3, there is a stirring motor 4, and the output end of the stirring motor 4 is arranged upward. At the bottom of the other end of the installation housing 3, there is a stirring assembly 5, and the stirring motor 4 drives the stirring assembly 5 to rotate through a driving assembly 6. In order to hold the raw materials and carry out stirring, a stirring barrel 10 is also arranged on the base 1, and the stirring assembly 5 extends into the stirring barrel 10. Driven by the stirring motor 4, the driving assembly 6 can drive the stirring assembly 5 to stir the raw materials in the stirring barrel 10.

[0031] On the basis of the above structure, a connecting frame 11 is sleeved on the outer edge surface of the fixed cylinder 2, and the connecting frame 11 is connected to the stirring barrel 10 through a clamp 12. The clamp 12 can adopt the existing method of fixing a cylindrical part. Moreover, the connecting frame 11 is sleeved with the fixed cylinder 2 and fixed by a buckle, which can be disassembled. When it is necessary to place or take out the stirring barrel 10, only the clamp 12 needs to be opened to complete the subsequent operation.

[0032] Among them, the driving assembly 6 is installed in the installation housing 3, and combined with Figure 2 , the installation housing 3 is not equipped with a top cover, including a driving pulley 61 and a driven pulley 62, which are connected by a transmission belt 63. The transmission belt 63 bypasses the driving pulley 61 and the driven pulley 62. The driving pulley 61 is driven to rotate by the stirring motor 4, and then the driven pulley 62 is driven to rotate through the transmission belt 63. The driving pulley 61 is connected to the output end of the stirring motor 4, and the driven pulley 62 is connected to the stirring assembly 5. Then, the driven pulley 62 can drive the stirring assembly 5 to carry out the stirring work.

[0033] On the basis of the above structure, since the end where the stirring motor 4 is installed is heavier, the distance from the axis of the fixed cylinder 2 to the axis of the driving pulley 61 is less than the distance to the axis of the driven pulley 62, which can make the load-bearing at the bottom of the installation housing 3 more balanced and improve the stability.

[0034] As one of the main design points of this solution, combined with Figure 3, the stirring assembly 5 includes a stirring shaft 51 connected to the driven pulley 62. The stirring shaft 51 is connected to the driven pulley 62 through components such as a bearing seat and a flange. A spiral stirring blade 52 is installed on the outer edge surface of the stirring shaft 51. The spiral stirring blade 52 can improve the flow of raw materials in the vertical direction while rotating and stirring. On the basis of the above structure, a fixing plate 53 is installed at the upper end of the stirring shaft 51. The fixing plate 53 is installed at the bottom of the flange, symmetrically arranged on both sides of the stirring shaft 51. Stirring blades 54 are respectively installed on the front and rear sides of both ends of the fixing plate 53. That is, one of the two stirring blades 54 is installed on the front side of the fixing plate 53, and the other is installed on the rear side of the fixing plate 53. And the two stirring blades 54 respectively spiral downward from the front and rear sides of the spiral stirring blade 52 and are respectively connected to the bottom end of the spiral stirring blade 52. That is, the stirring blade 54 moves downward from one end of the fixing plate 53 towards the stirring shaft 51 until the lower end is fixedly connected to the bottom of the spiral stirring blade 52.

[0035] Specifically, during stirring, the driven pulley 62 drives the stirring shaft 51 to rotate, and then drives the spiral stirring blade 52 to rotate while making the principle flow in the vertical direction. At the same time, the stirring blade 54 rotates along with the fixing plate 53, and can stir the flowing raw materials in the vertical direction, increasing the stirring area.

[0036] Moreover, the length of the fixing plate 53 is not less than 3 / 5 of the inner diameter of the stirring barrel 10, which can increase the extension range of the stirring blade 54. The best effect is that the length of the fixing plate 53 is the same as the diameter of the stirring barrel 10, so that the stirring blade 54 can cover the edge position of the stirring barrel 10 horizontally.

[0037] As one of the other main design points of this solution, a lifting motor 7 is installed at the upper end of the installation housing 3, and the output end of the lifting motor 7 is connected to a lead screw 8. The lead screw 8 penetrates into the fixed cylinder 2, and a nut 9 threadedly connected to the lead screw 8 is fixed in the fixed cylinder 2. Since the stirring barrel 10 can limit the fixing plate 53, and then limit the rotation of the installation housing 3. However, in order to improve the stability of lifting, limit rods can be arranged on both sides of the lead screw 8, and the limit rods are connected to the bottom of the installation housing 3. Limiting cylinders for the penetration of limiting columns are arranged on both sides of the nut 9. When the installation housing 3 moves up and down, the limiting columns can slide up and down along the limiting cylinders. The lifting motor 7 can drive the lead screw 8 to rotate, and then can move in the vertical direction through the threaded connection with the nut 9, driving the entire installation housing 3 to move up and down, and then driving the stirring assembly 5 to move up and down in the vertical direction, so that the spiral stirring blade 52 and the stirring blade 54 can move up and down in the stirring barrel 10, realizing the stirring of raw materials at different height positions in the stirring barrel 10 and improving the stirring effect.

[0038] On the basis of the above structure, the nut 9 is fixed at a position close to the upper edge of the fixed cylinder 2, and the upper end face of the nut 9 does not exceed the upper end face of the fixed cylinder 2, preventing the length of the suspended part of the lead screw 8 from being too large when it rises, which may cause the entire installation housing 3 to shake. When the nut 9 is arranged at the top of the fixed cylinder 2, the distance between the installation housing 3 and the nut 9 can be reduced, thereby reducing the shaking of the installation housing 3 and improving stability.

[0039] Moreover, the height of the fixed cylinder 2 is 1m - 1.8m, creating a relatively high space between the installation housing 3 and the base 1, which is convenient for placing stirring barrels 10 with various height dimensions. The length of the lead screw 8 is 1 / 2 - 2 / 3 of the height of the stirring barrel 10, ensuring that the lead screw 8 can be lifted by at least half of the height of the stirring barrel 10, and then ensuring that the spiral stirring blade 52 and the stirring blade 54 can move up and down within a relatively large range in the stirring barrel 10, further increasing the stirring range.

Claims

1. A composite material agitator, characterized in that: It comprises a base (1), a fixing cylinder (2) is mounted on the base (1), and a mounting shell (3) is movably arranged on the top of the fixing cylinder (2); A stirring motor (4) is arranged at the bottom of one end of the mounting shell (3), and a stirring assembly (5) is arranged at the bottom of the other end, and the stirring motor (4) drives the stirring assembly (5) to rotate through the driving assembly (6); A lifting motor (7) is installed at the upper end of the installation housing (3), and a lead screw (8) is connected to the output end of the lifting motor (7), the lead screw (8) penetrates into the fixing cylinder (2), and a nut (9) threadedly connected to the lead screw (8) is fixed in the fixing cylinder (2); A stirring barrel (10) is also provided on the base (1), and the stirring assembly (5) extends into the stirring barrel (10).

2. The composite material stirrer according to claim 1, characterized in that: The driving assembly (6) is installed in the installation shell (3) and comprises a driving pulley (61) and a driven pulley (62), which are connected via a transmission belt (63). The driving pulley (61) is connected to the output end of the stirring motor (4), and the driven pulley (62) is connected to the stirring assembly (5).

3. The composite material stirrer according to claim 2, characterized in that: The distance between the axis of the fixed cylinder (2) and the axis of the driving pulley (61) is smaller than the distance between the axis of the fixed cylinder (2) and the axis of the driven pulley (62).

4. The composite material stirrer according to claim 2, characterized in that: The stirring assembly (5) comprises a stirring shaft (51) connected to a driven pulley (62), and a spiral stirring blade (52) is installed on the outer edge surface of the stirring shaft (51).

5. The composite material stirrer according to claim 4, characterized in that: A fixing plate (53) is installed at the upper end of the stirring shaft (51), and stirring blades (54) are installed at the front and rear sides of both ends of the fixing plate (53), and the two stirring blades (54) spiral downward from the front and rear sides of the spiral stirring blade (52) respectively, and are respectively connected to the bottom ends of the spiral stirring blade (52).

6. The composite material stirrer according to claim 5, characterized in that: The length of the fixing plate (53) is not less than 3 / 5 of the inner diameter of the mixing barrel (10).

7. The composite material stirrer according to claim 1, characterized in that: The height of the fixed cylinder (2) is 1m-1.8m, and the length of the lead screw (8) is 1 / 2-2 / 3 of the height of the mixing barrel (10).

8. The composite material stirrer according to claim 1, characterized in that: The nut (9) is fixed at a position close to the upper edge of the fixing tube (2), and the upper end surface of the nut (9) does not exceed the upper end surface of the fixing tube (2).

9. The composite material stirrer according to claim 1, characterized in that: The outer edge surface of the fixed cylinder (2) is sleeved with a connecting frame (11), and the connecting frame (11) is connected to the stirring barrel (10) via a clamp (12).

Citation Information

Patent Citations

  • Composite material mixing device with self-cleaning function

    CN216537973U