Self-cleaning waste chip storage device of chip removal machine

By designing a self-cleaning waste chip storage device of chip expeller using dynamic separation technology, the problem of not being able to classify metal waste chips and non-metal waste chips in the prior art is solved, and automatic classification of waste chips and improvement of the purity of recycling materials is achieved.

CN222956586UActive Publication Date: 2025-06-10常州木野钣金有限公司
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Patent Information

Application Number
CN202421778728.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-10
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing scrap storage device of chip discharging machines cannot classify metal scraps and non-metal scraps, resulting in a decrease in the purity of the recycled materials and affecting the recycling value of the waste.

Method used

A self-cleaning waste chip storage device of chip expeller is designed, using dynamic separation technology, and the gears and sorting cylinders are rotated through the motor to disperse the waste chips under the action of centrifugal force. The electromagnetic plate is used to adsorb metal waste chips, and the baffle collects non-metal waste chips to achieve automatic classification.

Benefits of technology

Automatic classification of waste chips is realized, the purity of recycled materials is improved, the demand for subsequent manual classification is reduced, and the efficiency of waste chip recycling is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chip removal machine waste chip storage, discloses a self-cleaning waste chip storage device of a chip removal machine, and solves the problem that the purity of recycled materials is reduced due to the fact that a waste chip storage device cannot classify metal waste chips and non-metal waste chips. A self-cleaning waste chip storage device of a chip removal machine comprises a bottom plate, a storage box and a classification assembly, a first motor drives a rotating rod and a driving gear to rotate so as to drive a driven gear and a classification barrel to rotate, and the classification barrel rotates to drive waste chips in the classification barrel to rotate; the dynamic process enables the metal scraps and the non-metal scraps to be dispersed under the action of centrifugal force, the metal scraps are effectively adsorbed under the action of the electromagnetic plate, when the first motor stops rotating and the classification barrel is in a static state, the metal scraps are adsorbed to the outer surface of the electromagnetic plate, and the non-metal scraps naturally fall to the top end of the baffle under the action of gravity. And the automatic classification of the scraps is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste chip collection of chip conveyors, and particularly relates to a self-cleaning waste chip collection device for a chip conveyor. Background Art

[0002] A chip conveyor is an auxiliary device widely used in machining and automated production lines. Its main function is to collect various metal and non-metal waste chips generated during the machining process of the machine and effectively transport these waste chips to a collection container to keep the working environment clean and safe.

[0003] After the chip conveyor runs for a long time, residual waste chips are likely to accumulate. The self-cleaning of the chip conveyor is mainly to remove the accumulated waste chips inside the machine or in the conveying channel to maintain the normal operation and efficiency of the equipment. The accumulated waste chips contain metal waste chips and non-metal waste chips, but the existing waste chip collection devices cannot classify them, thus reducing the purity of the recycled materials and affecting the recycling value of the waste materials. Content of the Utility Model

[0004] The purpose of the utility model is to provide a self-cleaning waste chip collection device for a chip conveyor. By using this device for work, the problem that the waste chip collection device cannot classify metal waste chips and non-metal waste chips, thus reducing the purity of the recycled materials, is solved.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A self-cleaning waste chip collection device for a chip conveyor, including a bottom plate and a collection box movably installed on the top end of the bottom plate. A classification component for classifying waste chips is arranged on the top end of the collection box, and a through opening is formed on the upper surface of the collection box;

[0006] The classification component includes a first motor fixedly connected to the top end of the collection box, a rotating rod fixedly connected to the output end of the first motor, a driving gear fixedly connected to the top end of the rotating rod, a driven gear meshed with one side of the driving gear, a classification cylinder fixedly connected to the inside of the driven gear, and an electromagnetic plate fixedly connected to the inner wall of the classification cylinder. An inlet is formed on the upper surface of the classification cylinder, an outlet is formed on the lower surface of the classification cylinder, a baffle is movably arranged inside the classification cylinder, the classification cylinder is rotatably connected to the top end of the collection box, the baffle is arranged below the electromagnetic plate, and the outlet is communicated with the through opening.

[0007] Furthermore, a rubber pad is fixedly connected to the outer surface of the baffle, a rotating shaft is fixedly connected to the inside of the baffle, a second motor is fixedly connected to the outer surface of the classification cylinder, the rotating shaft is fixedly connected to the output end of the second motor, the rotating shaft penetrates through the classification cylinder, and the rubber pad is in contact with the inner wall of the classification cylinder.

[0008] Furthermore, a first chute and a second chute are provided inside the storage box. A non-metal waste chip storage box is slidably connected inside the first chute. A first storage groove is provided on the upper surface of the non-metal waste chip storage box. A first handle is fixedly connected to one side of the non-metal waste chip storage box. The first chute, the second chute, and the through port are all connected and communicated with each other.

[0009] Furthermore, a metal waste chip storage box is slidably connected inside the second chute. A second storage groove is provided on the upper surface of the metal waste chip storage box. A second handle is fixedly connected to one side of the metal waste chip storage box. The non-metal waste chip storage box is arranged directly above the metal waste chip storage box.

[0010] Furthermore, a feeding hopper is fixedly connected to the top end of the sorting cylinder. A hopper cover is movably connected to the top end of the feeding hopper. A handle is fixedly connected to the top end of the hopper cover.

[0011] Furthermore, universal wheels are movably connected to the bottom end of the bottom plate. A pusher is fixedly connected to the top end of the bottom plate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] A waste chip self-cleaning waste chip storage device for a chip discharger proposed by the present utility model drives a rotating rod to rotate through a first motor, thereby driving a driving gear and a driven gear to rotate. The rotation of the driven gear drives the sorting cylinder to rotate, and the rotation of the sorting cylinder drives the waste chips inside the sorting cylinder to rotate. This dynamic process disperses the metal waste chips and non-metal waste chips under the action of centrifugal force. The metal waste chips are effectively adsorbed under the action of the electromagnetic plate. The dynamic separation method is more efficient than the static separation, accelerating the waste chip sorting process. When the first motor stops rotating and the sorting cylinder is in a static state, the metal waste chips are adsorbed on the outer surface of the electromagnetic plate, while the non-metal waste chips naturally fall to the top end of the baffle under the action of gravity, realizing the automatic sorting of waste chips, reducing the subsequent manual sorting requirements, facilitating the improvement of the purity of recycled materials, and solving the problem that the waste chip storage device cannot classify metal waste chips and non-metal waste chips, thereby reducing the purity of recycled materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a schematic diagram of the structure of the feeding hopper of the present utility model;

[0016] Figure 3 is a schematic diagram of the structure of the storage box, the non-metal waste chip storage box, and the metal waste chip storage box of the present utility model;

[0017] Figure 4 is a schematic diagram of the sorting component and the baffle structure of the present utility model;

[0018] Figure 5 Schematic diagram of the baffle and the second motor structure of the present utility model.

[0019] In the figure: 1, bottom plate; 11, universal wheel; 12, push handle; 2, storage box; 21, first chute; 22, second chute; 23, through port; 3, sorting component; 31, first motor; 32, rotating rod; 33, driving gear; 34, driven gear; 35, sorting cylinder; 351, feeding port; 36, electromagnetic plate; 4, material guiding hopper; 41, hopper cover; 411, handle; 5, non-metal waste chip storage box; 51, first storage groove; 52, first pull handle; 6, metal waste chip storage box; 61, second storage groove; 62, second pull handle; 7, baffle; 71, rubber pad; 72, rotating shaft; 8, second motor. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] To further understand the content of the present utility model, the present utility model will be described in detail in conjunction with the accompanying drawings.

[0022] Combined with Figure 1 and Figure 3 , a chip conveyor self-cleaning waste chip storage device includes a bottom plate 1 and a storage box 2 movably installed on the top end of the bottom plate 1. A sorting component 3 for sorting waste chips is provided at the top end of the storage box 2, and a through port 23 is opened on the upper surface of the storage box 2.

[0023] The present utility model will be further described below in conjunction with the embodiments.

[0024] Embodiment 1:

[0025] Please refer to Figures 1-5, the sorting component 3 includes a first motor 31 fixedly connected to the top end of the storage box 2, a rotating rod 32 fixedly connected to the output end of the first motor 31, a driving gear 33 fixedly connected to the top end of the rotating rod 32, a driven gear 34 meshingly connected to one side of the driving gear 33, a sorting cylinder 35 fixedly connected to the inside of the driven gear 34, and an electromagnetic plate 36 fixedly connected to the inner wall of the sorting cylinder 35. The upper surface of the sorting cylinder 35 is provided with a feed port 351, and the lower surface of the sorting cylinder 35 is provided with a discharge port. A baffle 7 is movably arranged inside the sorting cylinder 35. The sorting cylinder 35 is rotatably connected to the top end of the storage box 2. The baffle 7 is arranged below the electromagnetic plate 36. The discharge port is communicated with the through port 23. By driving the rotating rod 32 to rotate through the first motor 31, the driving gear 33 and the driven gear 34 are driven to rotate. The rotation of the driven gear 34 drives the sorting cylinder 35 to rotate. The rotation of the sorting cylinder 35 drives the waste chips inside the sorting cylinder 35 to rotate. This dynamic process disperses the metal waste chips and non-metal waste chips under the action of centrifugal force. The metal waste chips are effectively adsorbed under the action of the electromagnetic plate 36. The dynamic separation method is more efficient than the static separation, accelerating the sorting process of the waste chips. When the first motor 31 stops rotating and the sorting cylinder 35 is in a static state, the metal waste chips are adsorbed on the outer surface of the electromagnetic plate 36, while the non-metal waste chips naturally fall to the top end of the baffle 7 under the action of gravity, realizing the automatic sorting of the waste chips, reducing the subsequent need for manual sorting, and facilitating the improvement of the purity of the recycled materials.

[0026] A rubber pad 71 is fixedly connected to the outer surface of the baffle 7, and a rotating shaft 72 is fixedly connected to the inside of the baffle 7. A second motor 8 is fixedly connected to the outer surface of the sorting cylinder 35. The rotating shaft 72 is fixedly connected to the output end of the second motor 8. The rotating shaft 72 penetrates through the sorting cylinder 35. The rubber pad 71 is in contact with the inner wall of the sorting cylinder 35. In the initial state, the baffle 7 is in a horizontal state. By driving the rotating shaft 72 to rotate through the second motor 8, the baffle 7 is driven to rotate, so that the baffle 7 is in a vertical state, facilitating the effective discharge of the non-metal waste chips accumulated at the top end of the baffle 7 into the storage box 2. The rubber pad 71 effectively reduces the hard contact between the baffle 7 and the inner wall of the sorting cylinder 35 during the rotation process, reducing the wear on the inner wall of the sorting cylinder 35.

[0027] A first sliding groove 21 and a second sliding groove 22 are provided inside the storage box 2. A non-metal waste chip storage box 5 is slidably connected inside the first sliding groove 21. The upper surface of the non-metal waste chip storage box 5 is provided with a first storage groove 51. A first handle 52 is fixedly connected to one side of the non-metal waste chip storage box 5. The first sliding groove 21, the second sliding groove 22, and the through port 23 are all communicated. The non-metal waste chips are discharged into the first storage groove 51 under the action of the baffle 7. Pulling the first handle 52 drives the non-metal waste chip storage box 5 to slide along the first sliding groove 21, facilitating the easy extraction and insertion of the non-metal waste chip storage box 5.

[0028] A metal scrap collection box 6 is slidably connected inside the second chute 22. A second storage groove 61 is formed on the upper surface of the metal scrap collection box 6. A second handle 62 is fixedly connected to one side of the metal scrap collection box 6. The non-metal scrap collection box 5 is arranged directly above the metal scrap collection box 6. After the non-metal scrap collection is completed, the non-metal scrap collection box 5 is pulled out, the electromagnetic plate 36 is powered off, and the metal scraps adsorbed by the electromagnetic plate 36 naturally fall after losing the magnetic force and directly enter the second storage groove 61 inside the metal scrap collection box 6, realizing automatic separation and collection.

[0029] A feed hopper 4 is fixedly connected to the top end of the sorting cylinder 35. A hopper cover 41 is movably connected to the top end of the feed hopper 4. A handle 411 is fixedly connected to the top end of the hopper cover 41. The feed hopper 4 facilitates effectively guiding the scraps into the sorting cylinder 35. By closing the feed hopper 4 with the hopper cover 41, it prevents the scraps inside the sorting cylinder 35 from flying out during the rotation of the sorting cylinder 35.

[0030] Universal wheels 11 are movably connected to the bottom end of the bottom plate 1. A pusher 12 is fixedly connected to the top end of the bottom plate 1. The combination of the universal wheels 11 and the pusher 12 facilitates pushing the bottom plate 1 and the storage box 2 to a designated location.

[0031] During use, the scraps are introduced into the sorting cylinder 35 through the feed hopper 4. The feed hopper 4 is closed by the hopper cover 41. The first motor 31 drives the rotating rod 32 to rotate, thereby driving the driving gear 33 and the driven gear 34 to rotate. The rotation of the driven gear 34 drives the sorting cylinder 35 to rotate. The rotation of the sorting cylinder 35 drives the scraps inside the sorting cylinder 35 to rotate. This dynamic process disperses the metal scraps and non-metal scraps under the action of centrifugal force. The metal scraps are effectively adsorbed under the action of the electromagnetic plate 36. The dynamic separation method is more efficient than the static separation, accelerating the sorting process of the scraps. When the first motor 31 stops rotating and the sorting cylinder 35 is in a stationary state, the metal scraps are adsorbed on the outer surface of the electromagnetic plate 36, while the non-metal scraps naturally fall to the top end of the baffle 7 under the action of gravity, realizing automatic sorting of the scraps. The second motor 8 drives the rotating shaft 72 to rotate, thereby driving the baffle 7 to rotate and making the baffle 7 in a vertical state, facilitating effectively discharging the non-metal scraps accumulated at the top end of the baffle 7 into the first storage groove 51 inside. After the non-metal scrap collection is completed, the non-metal scrap collection box 5 is pulled out, the electromagnetic plate 36 is powered off, and the metal scraps adsorbed by the electromagnetic plate 36 naturally fall after losing the magnetic force and directly enter the second storage groove 61 inside the metal scrap collection box 6, realizing automatic separation and collection.

[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0033] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A self-cleaning waste chip storage device for a chip conveyor, comprising a base plate (1) and a storage box (2) movably mounted on the top of the base plate (1), characterized in that: The top of the storage box (2) is provided with a classification component (3) for classifying waste scraps, and the upper surface of the storage box (2) is provided with a through opening (23); The classification component (3) comprises a first motor (31) fixedly connected to the top of the storage box (2), a rotating rod (32) fixedly connected to the output end of the first motor (31), a driving gear (33) fixedly connected to the top of the rotating rod (32), a driven gear (34) meshingly connected to one side of the driving gear (33), a classification cylinder (35) fixedly connected to the inside of the driven gear (34), and an electromagnetic plate (36) fixedly connected to the inner wall of the classification cylinder (35), a feed port (351) is provided on the upper surface of the classification cylinder (35), a discharge port is provided on the lower surface of the classification cylinder (35), a baffle (7) is movably provided inside the classification cylinder (35), the classification cylinder (35) is rotatably connected to the top of the storage box (2), the baffle (7) is provided below the electromagnetic plate (36), and the discharge port is connected to the through port (23).

2. A self-cleaning waste chip collection device for a chip conveyor according to claim 1, characterized in that: The outer surface of the baffle (7) is fixedly connected to a rubber pad (71), the interior of the baffle (7) is fixedly connected to a rotating shaft (72), the outer surface of the classification barrel (35) is fixedly connected to a second motor (8), the rotating shaft (72) is fixedly connected to an output end of the second motor (8), the rotating shaft (72) passes through the classification barrel (35), and the rubber pad (71) is in contact with an inner wall of the classification barrel (35).

3. A self-cleaning waste chip collection device for a chip conveyor according to claim 2, characterized in that: The storage box (2) is provided with a first slide groove (21) and a second slide groove (22), a non-metallic waste storage box (5) is slidably connected inside the first slide groove (21), a first storage groove (51) is provided on the upper surface of the non-metallic waste storage box (5), a first handle (52) is fixedly connected to one side of the non-metallic waste storage box (5), and the first slide groove (21), the second slide groove (22) and the through opening (23) are all connected.

4. A self-cleaning waste chip collection device for a chip conveyor according to claim 3, characterized in that: A metal waste storage box (6) is slidably connected inside the second slide groove (22), a second storage groove (61) is provided on the upper surface of the metal waste storage box (6), a second handle (62) is fixedly connected to one side of the metal waste storage box (6), and the non-metal waste storage box (5) is arranged directly above the metal waste storage box (6).

5. The self-cleaning waste chip collection device of a chip conveyor according to claim 4, characterized in that: The top of the classification cylinder (35) is fixedly connected to a material guide hopper (4), the top of the material guide hopper (4) is movably connected to a hopper cover (41), and the top of the hopper cover (41) is fixedly connected to a handle (411).

6. The self-cleaning waste chip collection device of a chip conveyor according to claim 1, characterized in that: The bottom end of the base plate (1) is movably connected to a universal wheel (11), and the top end of the base plate (1) is fixedly connected to a push handle (12).