Rice color sorter
By designing a grille removal box and feed control mechanism in a large beige color sorter, the problem of color selection accuracy reduction caused by impurity occlusion and improper feeding is solved, and higher color selection accuracy and adaptability are achieved.
Patent Information
- Application Number
- CN202421901578.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the color selection process of existing large beige color sorting machines, the color selection accuracy is reduced due to impurities blocking and improper rice feeding.
A large beige color sorting machine is designed, including a grunge removal box, a grunge removal mechanism and a feed control mechanism. The impurity removal mechanism blows out a uniform airflow through the air chamber and the fan, and impurities are blown into the miscellaneous guide groove and discharged; the feed control mechanism adjusts the feed gap through the slide plate and the electric telescopic rod to ensure that the rice passes alone and avoids blocking.
It effectively reduces the interference of impurities on the color selection process, improves the color selection accuracy of the beige color sorting machine, and adapts to rice of different particle sizes through an adjustable feed control mechanism, improving practicality.
Smart Images

Figure CN222956907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of color sorting equipment, in particular to a rice color sorter. Background Art
[0002] A rice color sorter is a device that uses optoelectronic technology to automatically sort out different-color particles according to the optical property differences of rice.
[0003] The utility model patent with the authorized announcement number of CN207641893U discloses a rice color sorter, which includes a housing, a feed hopper, a first chute, a second chute, a color sorting box, a collection device, and a dust suction device; the first chute is located below the feed hopper; the color sorting box is arranged below the first chute; a visible light source, a background board, and a sensor are arranged in the color sorting box; the second chute is located below the color sorting box; a collection device is arranged below the second chute; dust suction devices are arranged at both ends of the housing; and a rice protection cover is arranged inside the housing for the dust suction device.
[0004] When the above patent performs color sorting on rice, impurities will cause a certain blockage to the rice, which not only increases the color sorting difficulty but also greatly reduces the color sorting accuracy of the rice. In addition, the rice also needs to be controlled separately during feeding. When there is overlap in the front and back during feeding, it will also form a blocking effect, which will lead to insufficient color sorting accuracy. To solve the above problems, we propose a rice color sorter. Content of the Utility Model
[0005] The purpose of the utility model is to solve the shortcomings in the prior art and propose a rice color sorter.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A rice color sorter includes a rice color sorter. A bracket is fixedly installed on the rice color sorter. An impurity removal box is arranged on the bracket. Footrests are fixedly connected to both sides of the impurity removal box. The footrests are screwed and installed on the upper side of the bracket. An impurity removal mechanism and a feeding control mechanism are arranged on the impurity removal box; the impurity removal mechanism includes a wind cavity, the wind cavity is fixedly installed on the side wall of the impurity removal box, a plurality of fans are installed outside the wind cavity, a pressure equalizing air outlet is opened inside the wind cavity, and a miscellaneous material guide groove is arranged on the opposite side of the pressure equalizing air outlet; the feeding control mechanism includes two symmetrically arranged slide plates. An electric telescopic rod is arranged between the slide plate and the inner wall of the impurity removal box. A gap is left between the two slide plates, and the slide plate is in sliding contact with the inner wall of the impurity removal box.
[0008] Preferably, a qualified product outlet and a defective product outlet are arranged on the rice color sorter.
[0009] Preferably, a feeding conical opening is fixedly installed at the upper end of the rice color sorter, and the bottom opening of the impurity removal box is located directly above the feeding conical opening.
[0010] Preferably, a controller is installed on the front side of the rice color sorter, and the controller is electrically connected to the fan and the electric telescopic rod respectively.
[0011] Preferably, the miscellaneous material guide groove is arranged to guide downward in an arc shape.
[0012] Preferably, an installation side plate is fixedly connected to the end of the miscellaneous material guide groove, and the installation side plate is screwed to the side wall of the impurity removal box.
[0013] Preferably, the gap between the two sliding plates is set to be... to... times the rice particle size.
[0014] Preferably, a first cone seat and a second cone seat are fixedly connected to the side of the sliding plate. There are two second cone seats, and the second cone seats are symmetrically arranged along both sides of the first cone seat. The electric telescopic rod is fixedly installed between the inner wall of the impurity removal box and the first cone seat. Stabilizing telescopic rods are arranged on both sides of the electric telescopic rod, and the stabilizing telescopic rods are fixedly installed between the inner wall of the impurity removal box and the second cone seat.
[0015] Preferably, the sliding plate is inclined, and a movable plate is arranged on the upper side of the sliding plate. Both sides of the movable plate are in sliding contact with the inner wall of the impurity removal box. Bottom cross plates are fixedly connected to the bottom of the sliding plate and the bottom of the movable plate respectively. A number of groups of telescopic rods are fixedly connected between the two bottom cross plates, and compression springs are sleeved on the outer sides of the telescopic rods.
[0016] Preferably, a sealing rubber plate is connected between the upper side of the sliding plate and the upper side of the movable plate. The sealing rubber plate is arranged in an arch shape, and a rubber strip is installed on the upper side of the movable plate.
[0017] Compared with the related art, a rice color sorter proposed by the present utility model has the following beneficial effects:
[0018] In the present utility model, for a rice color sorter, an impurity removal box is provided at the feeding position of the rice color sorter. An impurity removal mechanism and a feeding control mechanism are provided in the impurity removal box. In the impurity removal mechanism, air pressure is provided in the air supply cavity of the blower, so that the air cavity blows out a uniform air flow towards the inner side of the impurity removal box through the pressure equalizing air vents. When the rice falls from the impurity removal box, the impurities in the rice will be blown into the side impurity guide groove and discharged under the action of the blowing, reducing the interference of impurities on the subsequent color sorting process and improving the color sorting accuracy of the rice color sorter. In addition, in the feeding control mechanism, the gap between the two sliding plates is controlled to be 1.2 - 1.5 times the particle size of the rice, so that the rice can only pass through in a single row when it slides to the bottom of the impurity removal box, avoiding the occlusion between the rice grains during the subsequent color sorting process and further ensuring the subsequent color sorting accuracy. In addition, the gap between the two sliding plates can be adjusted by an electric telescopic rod, enabling the feeding control of rice with different particle sizes and improving the practicability. Brief Description of the Drawings
[0019] Figure 1 Schematic perspective view of a rice color sorter proposed by the present utility model Figure 1 ;
[0020] Figure 2 Schematic perspective view of a rice color sorter proposed by the present utility model Figure 2 ;
[0021] Figure 3 Schematic perspective view of the impurity removal box of a rice color sorter proposed by the present utility model Figure 1 ;
[0022] Figure 4 Schematic perspective view of the impurity removal box of a rice color sorter proposed by the present utility model Figure 2 ;
[0023] Figure 5 Schematic perspective view of the impurity guide groove;
[0024] Figure 6 Schematic perspective view of the sliding plate.
[0025] In the figure: 1. Rice color sorter; 2. Qualified product outlet; 3. Defective product outlet; 4. Controller; 5. Bracket; 6. Feeding conical opening; 7. Impurity removal box; 8. Leg support; 9. Air cavity; 10. Blower; 11. Pressure equalizing air vent; 12. Impurity guide groove; 13. Installation side plate; 14. Sliding plate; 15. First conical seat; 16. Second conical seat; 17. Electric telescopic rod; 18. Stable telescopic rod; 19. Bottom horizontal plate; 20. Movable plate; 21. Rubber strip; 22. Telescopic rod; 23. Compression spring; 24. Sealing rubber plate. Detailed Embodiment
[0026] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0027] Referring to Figure 1-6 , please refer to Figure 1-Figure 6 , wherein, Figure 1 is a schematic three-dimensional structure diagram of a rice color sorter proposed by the present utility model Figure 1 ; Figure 2 is a schematic three-dimensional structure diagram of a rice color sorter proposed by the present utility model Figure 2 ; Figure 3 is a schematic three-dimensional structure diagram of the impurity removal box of a rice color sorter proposed by the present utility model Figure 1 ; Figure 4 is a schematic three-dimensional structure diagram of the impurity removal box of a rice color sorter proposed by the present utility model Figure 2 ; Figure 5 is a schematic three-dimensional structure diagram of the miscellaneous material guide groove; Figure 6 is a schematic three-dimensional structure diagram of the slide plate. A rice color sorter includes: a rice color sorter 1. It should be noted here that the main components inside the rice color sorter 1 include a vibrator device, a sensor and a background plate, a light source, a photoelectric detection system, an air jet valve, etc., which are conventional technical means in the prior art and will not be elaborated here. A qualified product outlet 2 and a defective product outlet 3 are provided on the rice color sorter 1. An inlet cone 6 is fixedly installed at the upper end of the rice color sorter 1. A bracket 5 is fixedly installed on the rice color sorter 1. An impurity removal box 7 is provided on the bracket 5. The bottom opening of the impurity removal box 7 is located directly above the inlet cone 6. Two side feet 8 are fixedly connected to the impurity removal box 7. The feet 8 are screwed and installed on the upper side of the bracket 5. An impurity removal mechanism and a feeding control mechanism are provided on the impurity removal box 7.
[0028] In this embodiment, the impurity removal mechanism includes an air chamber 9. The air chamber 9 is fixedly installed on the side wall of the impurity removal box 7. A plurality of air blowers 10 are installed outside the air chamber 9. An equalizing air vent 11 is opened inside the air chamber 9. A miscellaneous material guide groove 12 is provided on the opposite side of the equalizing air vent 11.
[0029] Through the above arrangement, when the equalizing air vent 11 blows air into the impurity removal box 7, the blowing direction is directly opposite to the miscellaneous material guide groove 12. Since the impurities mixed in the rice are relatively light, they are directly blown into the miscellaneous material guide groove 12 under the action of the wind force, and then discharged from the impurity removal box 7 through the miscellaneous material guide groove 12. Since the rice is relatively heavy, its falling path is slightly inclined under the action of the wind force and will not fall into the miscellaneous material guide groove 12. According to different types of rice and the impurity conditions in the rice, the output power of the air blower 10 can be controlled, and thus the air flow velocity of the equalizing air vent 11 can be controlled to achieve a better impurity removal effect.
[0030] In this method, the feeding control mechanism includes two symmetrically arranged sliding plates 14. An electric telescopic rod 17 is arranged between the sliding plate 14 and the inner wall of the impurity removal box 7. There is a gap between the two sliding plates 14, and the sliding plate 14 is in sliding contact with the inner wall of the impurity removal box 7.
[0031] Through the above settings, by starting the electric telescopic rod 17, the sliding plate 14 can be driven to slide inside the impurity removal box 7, thereby changing the gap between the two sliding plates 14 on both sides to be suitable for the feeding control of rice with different particle sizes.
[0032] In this method, a controller 4 is installed on the front side of the rice color sorter 1, and the controller 4 is electrically connected to the fan 10 and the electric telescopic rod 17 respectively.
[0033] In this method, the miscellaneous material guide groove 12 is arranged to be arc-shaped and downwardly directed. The end of the miscellaneous material guide groove 12 is fixedly connected with a mounting side plate 13, and the mounting side plate 13 is screwed to the side wall of the impurity removal box 7.
[0034] Through the above settings, the miscellaneous material guide groove 12 is screwed and installed on the side wall of the impurity removal box 7 through the mounting side plate 13, which is convenient for installation and disassembly.
[0035] In this method, the gap between the two sliding plates 14 is set to be 1.2 to 1.5 times the rice particle size.
[0036] Through the above settings, the gap between the two sliding plates 14 is set to be 1.2 to 1.5 times the rice particle size, so that the rice falling onto the sliding plate 14 can only pass through in a single row, avoiding the mutual occlusion of rice during the subsequent color sorting process and affecting the color sorting accuracy.
[0037] In this method, the sliding plate 14 is inclined, and a movable plate 20 is arranged on the upper side of the sliding plate 14. The two sides of the movable plate 20 are in sliding contact with the inner wall of the impurity removal box 7. Bottom cross plates 19 are fixedly connected to the bottom of the sliding plate 14 and the bottom of the movable plate 20 respectively. A number of groups of telescopic rods 22 are fixedly connected between the two bottom cross plates 19. A compression spring 23 is sleeved outside the telescopic rod 22. A sealing rubber plate 24 is connected between the upper side of the sliding plate 14 and the upper side of the movable plate 20. The sealing rubber plate 24 is arched, and a rubber strip 21 is installed on the upper side of the movable plate 20.
[0038] Through the above settings, the movable plate 20 is movably connected to the sliding plate 14 through the telescopic rod 22, and the movable plate 20 has a sliding degree of freedom relative to the sliding plate 14. When the movable plate 20 slides horizontally along with the sliding plate 14, at this time, under the resilience of the compression spring 23, the movable plate 20 is pushed to slide obliquely upward, so that the sealing rubber strip 21 arranged on the upper side of the movable plate 20 always remains in contact with the side wall of the impurity removal box 7, preventing rice from slipping through the gap on the side of the movable plate 20.
[0039] In this method, a first cone seat 15 and a second cone seat 16 are fixedly connected to the side of the sliding plate 14. There are two second cone seats 16, and the second cone seats 16 are symmetrically arranged along both sides of the first cone seat 15. The electric telescopic rod 17 is fixedly installed between the inner wall of the impurity removal box 7 and the first cone seat 15. Stable telescopic rods 18 are arranged on both sides of the electric telescopic rod 17, and the stable telescopic rods 18 are fixedly installed between the inner wall of the impurity removal box 7 and the second cone seat 16.
[0040] Through the above settings, the stable telescopic rods 18 are provided to make the sliding plate 14 have guiding stability when sliding under the push of the electric telescopic rod 17.
[0041] The working principle of a rice color sorter provided by the present utility model is as follows:
[0042] During use, rice is added from the upper side port of the impurity removal box 7. Under the operation of the fan 10, a certain air pressure is generated in the air cavity 9, so that a uniform air flow is blown out from the pressure equalizing air vents 11 inside the impurity removal box 7. When the rice falls inside the impurity removal box 7, it is affected by the blowing, and the lighter impurities in the rice are blown into the impurity guide groove 12 provided on the side, and are discharged from the impurity removal box 7 through the impurity guide groove 12, so as to remove impurities from the rice. When the rice falls to the bottom of the sliding plate 14 after impurity removal, since the gap between the two sliding plates 14 is set to be 1.2 - 1.5 times the rice particle size, the rice can only pass through in a single row. The rice passing through in a single row falls from the bottom of the impurity removal box 7 into the feeding cone opening 6 through the gap at the bottom of the sliding plate 14, and finally enters the rice color sorter 1 for color sorting.
[0043] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be included in the patent protection scope of the present utility model by the same token.
Claims
1. A rice color sorter, characterized in that: The invention comprises a rice color sorter (1), wherein a bracket (5) is fixedly mounted on the rice color sorter (1), a dust removal box (7) is arranged on the bracket (5), tripods (8) are fixedly connected to both sides of the dust removal box (7), the tripods (8) are screwed and mounted on the upper side of the bracket (5), and a dust removal mechanism and a material feeding control mechanism are arranged on the dust removal box (7); The impurity removal mechanism comprises an air cavity (9), the air cavity (9) is fixedly mounted on the side wall of the impurity removal box (7), a plurality of fans (10) are mounted outside the air cavity (9), a pressure equalizing air port (11) is provided inside the air cavity (9), and an impurity guide groove (12) is provided on the opposite side of the pressure equalizing air port (11); The feeding control mechanism comprises two symmetrically arranged slide plates (14), an electric telescopic rod (17) is arranged between the slide plates (14) and the inner wall of the impurity removal box (7), a gap is left between the two slide plates (14), and the slide plates (14) are in sliding contact with the inner wall of the impurity removal box (7).
2. A rice color sorter according to claim 1, characterized in that: The rice color sorting machine (1) is provided with a qualified product outlet (2) and a defective product outlet (3).
3. A rice color sorter according to claim 1, characterized in that: A material inlet cone opening (6) is fixedly mounted on the upper end of the rice color sorter (1), and a bottom opening of the impurity removal box (7) is located directly above the material inlet cone opening (6).
4. A rice color sorter according to claim 1, characterized in that: A controller (4) is installed on the front side of the rice color sorter (1), and the controller (4) is electrically connected to the fan (10) and the electric telescopic rod (17) respectively.
5. A rice color sorter according to claim 1, characterized in that: The miscellaneous material guide groove (12) is arranged in an arc shape and guides downward.
6. A rice color sorter according to claim 1, characterized in that: The end of the impurity guide groove (12) is fixedly connected with a mounting side plate (13), and the mounting side plate (13) is screwed to the side wall of the impurity removal box (7).
7. A rice color sorter according to claim 1, characterized in that: The gap between the two slide plates (14) is set to be 1.2 to 1.5 times the diameter of rice grains.
8. A rice color sorter according to claim 1, characterized in that: The side of the slide plate (14) is fixedly connected with a first cone seat (15) and a second cone seat (16); the second cone seat (16) is provided with two pieces and the second cone seat (16) is symmetrically arranged along the two sides of the first cone seat (15); the electric telescopic rod (17) is fixedly installed between the inner wall of the debris removal box (7) and the first cone seat (15); stable telescopic rods (18) are arranged on both sides of the electric telescopic rod (17); the stable telescopic rod (18) is fixedly installed between the inner wall of the debris removal box (7) and the second cone seat (16).
9. A rice color sorter according to claim 1, characterized in that: The slide plate (14) is arranged in an inclined manner and a movable plate (20) is arranged on the upper side of the slide plate (14). Both sides of the movable plate (20) are in sliding contact with the inner wall of the debris removal box (7). The bottom of the slide plate (14) and the bottom of the movable plate (20) are both fixedly connected with a bottom transverse plate (19). A plurality of groups of telescopic rods (22) are fixedly connected between the two bottom transverse plates (19). A compression spring (23) is sleeved on the outer side of the telescopic rod (22).
10. A rice color sorter according to claim 1, characterized in that: A sealing rubber plate (24) is connected between the upper side of the slide plate (14) and the upper side of the movable plate (20); the sealing rubber plate (24) is arranged in an arch shape; and a rubber strip (21) is installed on the upper side of the movable plate (20).
Citation Information
Patent Citations
Rice color sorter
CN207641893U