Ultrathin flexible glass peptizing and slicing equipment
By designing an ultra-thin flexible glass debonding and sharding equipment including illumination components, boiling components and sharding components, the equipment problem of lack of efficient batch processing of ultra-thin flexible glass debonding and sharding in the prior art is solved, and rapid, batch debonding and sharding are achieved, which is suitable for products of different sizes and models.
Patent Information
- Application Number
- CN202420620243.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-03-28
AI Technical Summary
There is a lack of a device in the prior art that can efficiently and batch process ultra-thin flexible glass deglassing chips, and it is difficult to meet the deglassing chip needs of products of different sizes and models.
An ultrathin flexible glass deglassing device including illumination components, boiling components and sharding components is designed. The illuminating component realizes light degluing through the UV light source, the boiling part is boiled at high temperature, and the sharding part completes the sharding operation in the sink. This device can realize batch degreasing and boiling of sheets, suitable for products of different sizes and models.
It realizes the rapid, batch degluing and slicing of ultra-thin flexible glass, improves production efficiency, is suitable for products of different models and sizes, and is simple and safe to operate.
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Figure CN222957166U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ultra-thin flexible glass production, and more specifically, relates to an ultra-thin flexible glass debinding and slicing device. Background Art
[0002] With the replacement of electronic products, glass has been widely used in the electronics industry. The market has higher and higher requirements for the thickness of touch screen glass cover plates and protective glass, and the ultra-thinning of glass has become one of the important development trends of glass. Ultra-thin glass cover plates have received more and more attention from listed companies in the electronic display industry, and are mainly used in folding mobile phones, folding laptop computers and various wearable electronic devices. Ultra-thin glass (Ultra-Thin Glass, foldable cover plate) refers to glass with a thickness less than 100 μm and flexibility. Foldable cover plates are widely used in various electronic industries due to their advantages such as high transparency, stability and impact resistance. In the future, the competition at the market and technology levels will be more intense. Only by continuously improving the technical level and product quality can more market share be obtained. At present, in order to improve the output efficiency of UTG products, more efficient debinding and slicing operations are required after the glass is debound.
[0003] There is a technology with the name of "a processing technology for ultra-thin foldable flexible glass cover plates" and the publication number of "CN112919818A" in the prior art. This technology discloses a processing technology for ultra-thin foldable flexible glass cover plates, including the following steps: glass slab thinning → laser cutting → dispensing and laminating → edge treatment → debinding and slicing → chemical tempering → surface etching optimization and ultrasonic cleaning. The operation is convenient, the processing cycle is short, mass production planning can be realized, the edges and surfaces of the glass are correspondingly processed, the yield is high, and the processed finished UTG has high impact resistance and excellent bending performance. However, this technology does not involve the technical problems and technical solutions of this application. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is: aiming at the deficiencies of the prior art, to provide an ultra-thin flexible glass debinding and slicing device with a simple structure, which can realize batch processing of ultra-thin flexible glass debinding and slicing, maintain continuous production, can process products of different sizes and models, perform batch debinding with a fast debinding speed, and perform batch high-temperature boiling of wafers, with simple operation and improved efficiency.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by the utility model is:
[0006] The utility model relates to a debinding and slicing device for ultra-thin flexible glass, which comprises a light irradiation component, a film boiling component and a slicing component. The light irradiation component comprises a conveying track, on which conveying rollers are arranged, and a UV light source is arranged above the conveying track. The film boiling component comprises a film boiling machine and an inserting basket (including an inserting mother basket and sub-baskets), and the slicing component comprises a water tank.
[0007] On the conveying frame of the conveying track, multiple conveying shafts are arranged at intervals, and multiple rollers are respectively arranged on each conveying shaft, and the multiple rollers on each conveying shaft are arranged at intervals.
[0008] At the same end of each conveying shaft of the conveying track, conveying shaft gears are respectively arranged, and multiple conveying shaft gears are sleeved on a conveying chain, and the conveying chain is simultaneously sleeved on a driving gear of a motor, and the motor is installed at one end of the conveying frame of the conveying track.
[0009] Multiple slots capable of inserting and fixing the glass to be debound and sliced are arranged on the inserting sub-basket of the inserting basket.
[0010] The film boiling machine comprises a film boiling tank of the film boiling machine and a film boiling electric heater.
[0011] The slicing component further comprises a slicing electric heater.
[0012] The UV light source is of a lamp tube structure, the UV light source is perpendicular to the length extension direction of the conveying track, and the UV light source is simultaneously parallel to the width extension direction of the conveying track.
[0013] The conveying track of the light irradiation component comprises multiple channels, a UV light source is arranged above the conveying frame of each channel of the conveying track, the film boiling component comprises multiple ones, and the slicing component comprises multiple ones.
[0014] The conveying track of the light irradiation component comprises a loading end and an unloading end, the film boiling component is arranged at a position close to the unloading end, and the slicing component is close to the film boiling component.
[0015] Adopting the technical scheme of the utility model, the working principle and the beneficial effects are as follows:
[0016] The ultra-thin flexible glass debonding and slicing equipment described in the utility model is provided with a lighting component, a sheet boiling component and a slicing component. The conveying track of the lighting component is used to convey the glass laminates to be debonded and sliced, and during the conveying process, the corresponding glass laminates to be debonded and sliced pass under the UV light source to achieve light debonding. The sheet boiling component is used to boil the glass laminates to be debonded and sliced after debonding at high temperature. The slicing component is used to decompose different glasses of the glass laminates to be debonded and sliced in a water tank to complete the slicing. During the operation, the illumination component is started, and the operator places the glass laminates to be debonded and separated on the conveying track in sequence, and the conveying of the glass laminates to be debonded is achieved by rotating the rollers. In this way, the conveying track can simultaneously convey multiple glass laminates to be debonded and separated, thereby achieving batch conveying. When the glass laminates to be debonded and separated pass under the UV light source, light debonding is achieved, and the UV light source can simultaneously debond multiple side-by-side glass laminates to be debonded and separated, thereby achieving batch debonding. Then, the operator places the debonded glass laminates on the insert basket, and one insert basket can fix multiple glass laminates. Then, the operator places the insert sub-basket into the slice cooking machine for high-temperature cooking. One slice cooking machine can simultaneously cook the glass laminates on multiple insert sub-baskets, thereby achieving batch cooking. Then, the operator places the cooked glass laminates into the water tank of the slice separation component, and the operator manually separates the laminates, takes the glass laminates with both hands and places them underwater, and gently flicks the edge of the product with one hand to separate the product monomers. The equipment of the utility model has faster input speed, better degumming effect, safe operation, higher slicing efficiency, can meet the degumming and slicing operations of products of different models and sizes, and has good versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following is a brief description of the contents and symbols in the drawings of this specification:
[0018] Figure 1 This is a schematic diagram of the structure of the ultra-thin flexible glass debonding and slicing device described in the utility model;
[0019] Figure 2 It is a partial structural schematic diagram of the ultra-thin flexible glass debonding and slicing device described in the utility model;
[0020] The marks in the attached drawings are: 1. lighting component; 2. sheet cooking component; 3. sheet separation component; 4. UV light source; 5. sheet cooking machine; 6. water tank; 7. conveying shaft; 8. roller; 9. glass stack to be debonded and separated. DETAILED DESCRIPTION
[0021] The following is a detailed description of the embodiments of the present invention, such as the shapes, structures, positions and connection relationships of the components involved, the functions and working principles of the components, etc., by referring to the accompanying drawings:
[0022] As attached Figure 1 , Attachment Figure 2 As shown, the utility model is an ultra-thin flexible glass degumming and slicing device, including a lighting component 1, a sheet boiling component 2, and a slicing component 3. The lighting component 1 includes a conveying track, a conveying roller is arranged on the conveying track, and a UV light source 4 is arranged above the conveying track. The sheet boiling component 2 includes a sheet boiling machine 5 and an inserting basket (inserting mother basket and child basket), and the slicing component 3 includes a water tank 6. The above structure proposes an improved technical solution to the deficiencies in the prior art. When the structure is set, the lighting component 1, the sheet boiling component 2, and the slicing component 3 are set. The conveying track of the lighting component 1 is used to transport the glass laminate 9 to be degummed and sliced. During the transportation process, when the corresponding glass laminate 9 to be degummed and sliced passes under the UV light source 4, light degumming is realized. The sheet boiling component 2 is used to high-temperature boil the glass laminate 9 to be degummed and sliced after degumming. The slicing component 3 is used to realize the decomposition of different glasses of the glass laminate 9 to be degummed and sliced in the water tank to complete the slicing. During the operation, the lighting component is started, and the operator places the glass laminates 9 to be debonded on the conveying track one by one, and the conveying of the glass laminates 9 to be debonded is realized by rotating the rollers. In this way, the conveying track can realize the conveyance of multiple glass laminates 9 to be debonded at the same time, realizing batch conveyance, and when the glass laminates to be debonded pass under the UV light source 4, light debonding is realized, and the UV light source 4 can realize the debonding of multiple side-by-side glass laminates 9 to be debonded at the same time, realizing batch debonding, and then, The operator places the debonded glass laminate on the inserting sub-basket, and one inserting sub-basket can fix and insert multiple glass laminates. Then the operator places the inserting sub-basket into the slice cooking machine for high-temperature slice cooking. One slice cooking machine can simultaneously cook the glass laminates on multiple inserting sub-baskets, realizing batch slice cooking. Then the operator places the cooked glass laminate into the water tank 6 of the slice separation component 3. The operator manually slices, takes the glass laminate with both hands and places it underwater, and gently moves the edge of the product with one hand to separate the product monomer. The equipment of the utility model has faster input speed, better debonding effect, safe process operation, less risk, higher slice efficiency, and can meet the debonding and slice operation of products of different models and sizes, and has good versatility. The ultra-thin flexible glass debonding and slice separation equipment described in the utility model has a simple structure, can realize batch processing of ultra-thin flexible glass debonding and slice, maintain continuous production, can process products of different sizes and models, debond in batches, debond at a fast speed, and batch high-temperature slice cooking, which is simple to operate and improves efficiency.
[0023] On the conveying frame of the described conveying track, multiple conveying shafts are arranged at intervals. Multiple rollers are respectively arranged on each conveying shaft, and the multiple rollers on each conveying shaft are arranged at intervals. With the above structure, the synchronous rotation of multiple conveying shafts is realized, and the rollers on the conveying shafts rotate to convey the laminated glass to be desolved and sliced 9 to move from the loading end to the unloading end on the conveying track, and during the movement, when passing under the UV light source 4, light exposure desolution is realized, and desolution during the conveying process is achieved.
[0024] Conveying shaft gears are respectively arranged at the same end of each conveying shaft of the described conveying track. Multiple conveying shaft gears are sleeved on the conveying chain, and the conveying chain is simultaneously sleeved on the driving gear of the motor. The motor is installed at one end of the conveying frame of the conveying track. With the above structure, the synchronous drive of multiple conveying shafts is realized by one motor, the conveying shafts are synchronous, and the laminated conveying is reliably realized.
[0025] Multiple slots capable of inserting and fixing the laminated glass to be desolved and sliced are arranged on the described inserting piece basket. With the above structure, the inserting piece basket is used to insert and fix the laminate, which is convenient for completing the boiling process in the boiling machine.
[0026] The described boiling machine includes a boiling tank of the boiling machine and a boiling electric heater. The boiling electric heater is used to heat the laminate to achieve heating and boiling, and the heating temperature is between 80°C and 100°C.
[0027] The slicing component 3 further includes a slicing electric heater. The slicing electric heater is used to heat the water in the water tank during slicing, and the heating temperature is between 20°C and 50°C.
[0028] The described UV light source 4 is of a lamp tube structure. The UV light source 4 is perpendicular to the length extension direction of the conveying track and parallel to the width extension direction of the conveying track at the same time. With the above structure, the position of the UV light source 4 and its relationship with the conveying track are defined, and reliable light exposure desolution is achieved.
[0029] The conveying track of the described light exposure component 1 includes multiple lanes. One UV light source 4 is arranged above the conveying frame of each lane of the conveying track. There are multiple boiling components 2 and multiple slicing components 3. With the above structure, to further improve the desolution and slicing efficiency, the conveying track includes multiple lanes, the UV light source 4 includes multiple, the boiling component 2 includes multiple, and the slicing component 3 includes multiple.
[0030] The conveying track of the described light exposure component 1 includes a loading end and an unloading end. The boiling component 2 is arranged near the unloading end, and the slicing component 3 is close to the boiling component 2. With the above structure, through the position setting of the light exposure component 1, the boiling component 2, and the slicing component 3, the subsequent process is convenient to continue the previous process, and the operator does not need to carry the laminate over a long distance, reducing the labor intensity.
[0031] The ultra-thin flexible glass degumming and slicing equipment described in the utility model is provided with a lighting component 1, a sheet boiling component 2, and a slicing component 3. The conveying track of the lighting component 1 is used to convey the glass laminate 9 to be degummed and sliced. During the conveying process, when the corresponding glass laminate 9 to be degummed and sliced passes under the UV light source 4, light degumming is realized. The sheet boiling component 2 is used to boil the glass laminate 9 to be degummed and sliced after degumming at high temperature. The slicing component 3 is used to decompose different glasses of the glass laminate 9 to be degummed and sliced in a water tank to complete the slicing. During the operation, the lighting component is started, and the operator places the glass laminates 9 to be debonded on the conveying track one by one, and the conveying of the glass laminates 9 to be debonded is realized by rotating the rollers. In this way, the conveying track can realize the conveyance of multiple glass laminates 9 to be debonded at the same time, realizing batch conveyance, and when the glass laminates to be debonded pass under the UV light source 4, light debonding is realized, and the UV light source 4 can realize the debonding of multiple side-by-side glass laminates 9 to be debonded at the same time, realizing batch debonding, and then, The operator places the debonded glass laminate on the inserting sub-basket, and one inserting sub-basket can fix and insert multiple glass laminates. Then the operator places the inserting sub-basket into the slice cooking machine for high-temperature slice cooking. One slice cooking machine can simultaneously cook the glass laminates on multiple inserting sub-baskets, realizing batch slice cooking. Then the operator places the cooked glass laminate into the water tank 6 of the slice separation component 3. The operator manually slices, takes the glass laminate with both hands and places it under water, and gently moves the edge of the product with one hand to separate the product monomer. The equipment of the utility model has faster input speed, better debonding effect, safe process operation, less risk, higher slice efficiency, and can meet the debonding and slice operation of products of different models and sizes, and has good versatility.
[0032] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. An ultra-thin flexible glass debonding and slicing device, characterized by: The invention comprises a lighting component (1), a slice cooking component (2), and a slice separation component (3). The lighting component (1) comprises a conveying track, a conveying roller is arranged on the conveying track, and a UV light source (4) is arranged above the conveying track. The slice cooking component (2) comprises a slice cooking machine (5) and an inserting basket, and the slice separation component (3) comprises a water tank (6).
2. The ultra-thin flexible glass debonding and slicing equipment according to claim 1 is characterized by: A plurality of conveying shafts (7) are arranged at intervals on the conveying frame of the conveying track, a plurality of rollers (8) are arranged on each conveying shaft, and the plurality of rollers (8) on each conveying shaft (7) are arranged at intervals.
3. The ultra-thin flexible glass debonding and slicing equipment according to claim 1 is characterized by: A conveying shaft gear is arranged at the same end of each conveying shaft of the conveying track, and the plurality of conveying shaft gears are mounted on a conveying chain, and the conveying chain is simultaneously mounted on a driving gear of a motor, and the motor is mounted at an end position of a conveying frame of the conveying track.
4. The ultra-thin flexible glass debonding and slicing equipment according to claim 1 is characterized by: The inserting basket is provided with a plurality of slots capable of inserting and fixing the glass to be debonded and separated.
5. The ultra-thin flexible glass debonding and slicing equipment according to claim 1 is characterized by: The tablet cooking machine comprises a tablet cooking tank and a tablet cooking electric heater.
6. The ultra-thin flexible glass debonding and slicing equipment according to claim 1 is characterized by: The slice component (3) further comprises a slice electric heater.
7. The ultra-thin flexible glass debonding and slicing equipment according to claim 1 is characterized by: The UV light source (4) is a lamp tube structure, the UV light source (4) is perpendicular to the direction in which the length of the conveying track extends, and the UV light source (4) is also parallel to the direction in which the width of the conveying track extends.
8. The ultra-thin flexible glass debonding and slicing equipment according to claim 1 is characterized by: The conveying track of the illumination component (1) comprises a plurality of tracks, a UV light source (4) is arranged above the conveying frame of each conveying track, the slice cooking component (2) comprises a plurality of tracks, and the slice separating component (3) comprises a plurality of tracks.
9. The ultra-thin flexible glass debonding and slicing equipment according to claim 1, characterized in that: The conveying track of the lighting component (1) comprises a loading end and a unloading end, the slice cooking component (2) is arranged near the unloading end, and the slice separating component (3) is near the slice cooking component (2).
Citation Information
Patent Citations
Ultrathin foldable flexible glass cover plate processing technology
CN112919818A