Pulling aid for extrusion wiring of thick wire material

By designing a thick wire extrusion wiring puller that includes a stretching mechanism, adjustment seat, extrusion mechanism, wire assembly and drive assembly, the problems of low efficiency and safety hazards of traditional manual wiring methods are solved, and the automatic stretching and conveying of wires is realized, and electrical performance is improved.

CN222957199UActive Publication Date: 2025-06-10JIANGSU JINCAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422118273.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-10
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The traditional manual wiring method is inefficient, which can easily cause wire damage and affect electrical performance. The stretching process of thick wire materials requires a large force and cannot be automatically adjusted, which poses safety hazards.

Method used

A thick wire material extrusion wiring puller is designed, including a working table, a stretching mechanism, a adjustment seat, an extrusion mechanism, a conductor assembly and a drive assembly. Through the coordinated work of these components, the automatic winding, stretching and conveying of the wire is realized.

Benefits of technology

It improves the stretching quality and efficiency of the wire, reduces the risk of manual operation, realizes the automated processing of the wire, and improves the electrical performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thick wire material extrusion wiring pull assisting device which comprises a working table, symmetrical stretching mechanisms are arranged at the two ends of the working table, wire winding of a wire is conducted through the stretching mechanisms, symmetrical adjusting seats are arranged on the working table, extrusion mechanisms are arranged on the adjusting seats, and the extrusion mechanisms are arranged on the adjusting seats. Symmetrical bearing seats are arranged in the center of the working table, a wire guiding assembly is installed between the bearing seats, a transmission wheel is arranged on one side of each bearing seat, a first motor is installed in the working table, a belt wheel is installed at the driving end of the first motor, and the belt wheel and the transmission wheel are in matched transmission through a belt to drive the wire guiding assembly to rotate. The device has the advantages of stable conveying, whole-course conveying and stretching, flexible adjustment of pressing force, improvement of wire rod conveying quality, automatic stretching adjustment and convenience in operation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of thick wire material processing, and more specifically, particularly relates to an extrusion wiring and wire drawing assistant for thick wire materials. Background Art

[0002] At present, during the manufacturing and maintenance processes of electric wires and cables, the wiring and stretching operations of thick wire materials are common tasks. The traditional manual wiring method is inefficient and easily causes damage to the wire materials, affecting the electrical performance. Just through long-distance conveying and stretching, it not only consumes time and effort but also occupies a large area. In addition, the stretching process of thick wire materials requires a large force, and manual extrusion is needed to improve the flexibility of the materials, which cannot be automatically adjusted. It is not only easy to cause wire breakage but also poses a safety hazard. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides an extrusion wiring and wire drawing assistant for thick wire materials to solve the problems put forward in the above background art.

[0004] To achieve the above purposes, the utility model is realized through the following technical solutions: An extrusion wiring and wire drawing assistant for thick wire materials includes an operating table. Symmetrical stretching mechanisms are arranged at both ends of the operating table for winding and guiding the wire materials. Symmetrical adjusting seats are arranged on the operating table, and extrusion mechanisms are arranged on the adjusting seats. Symmetrical bearing seats are arranged in the center of the operating table, and a wire guiding assembly is installed between the bearing seats. A transmission wheel is arranged on one side of the bearing seat. A first motor is installed in the operating table, and a pulley is installed at the driving end of the first motor and is in transmission cooperation with the transmission wheel through a belt to drive the wire guiding assembly to rotate.

[0005] As an optional scheme of the utility model, a switch seat is arranged on one side of the operating table for controlling the driving components.

[0006] As an optional scheme of the utility model, the stretching mechanism includes a guiding seat. A sliding groove is arranged in the guiding seat, and a slider is slidably matched in the sliding groove. A stretching roller is installed on the slider, and multiple turns of wire materials are wound around the stretching roller. A cylinder is arranged on the guiding seat, and the pushing end of the cylinder is connected with a transfer frame. One end of the transfer frame is connected with the slider to drive the stretching roller to move horizontally back and forth.

[0007] As an alternative solution of the present utility model, the extrusion mechanism includes an adjusting screw, which is in threaded fit with an adjusting seat. The top of the adjusting screw is connected with an adjusting disc, and the bottom of the adjusting screw is installed with a pressing plate through a bearing. A compression spring is installed at the bottom of the pressing plate, and the bottom of the compression spring is connected with a sliding seat. An upper guide wheel is arranged on one side of the sliding seat, and a lower guide wheel is also installed at the bottom of the adjusting seat. The wire is extruded through the cooperation of the upper guide wheel and the lower guide wheel. A driving component is arranged in the operating table, and the extrusion mechanism on the adjusting seat is connected through the driving component to drive the wire to be conveyed.

[0008] As an alternative solution of the present utility model, the driving component includes a second motor. The driving end of the second motor is connected with a driving wheel, and a transmission belt is assembled on the driving wheel. A guide wheel is installed on the adjusting seat through a rotating shaft, and the transmission is carried out through the cooperation of the transmission belt and the guide wheel. The rotating shaft in the guide wheel is connected with the lower guide wheel.

[0009] As an alternative solution of the present utility model, the wire guiding component includes a rotating frame, and multiple groups of guiding kits are installed in the rotating frame. Each group of guiding kits is composed of a first wire guiding block and a second wire guiding block. The axis height of the wire guiding hole in the first wire guiding block is lower than the axis height of the wire guiding hole in the second wire guiding block, forming a height difference.

[0010] The present utility model provides a thick wire material extrusion wiring assisting puller, which has the following beneficial effects:

[0011] The thick wire performs horizontal reciprocating motion through the stretching rollers arranged at both ends, winds several circles through the upper guide wheel and the lower guide wheel of the adjusting seat, and the upper guide wheel is driven by the adjusting screw to press the lower guide wheel for easy stretching. The second motor drives the guide wheel to rotate, thereby driving the lower guide wheel to synchronously drive and convey. The first motor is set to drive the rotating frame to rotate, and the wire passes through the first wire guiding block and the second wire guiding block on the rotating frame for rotating conveyance. The wire is conveyed and stretched through the conveying height difference, improving the stretching quality and achieving the assisting pulling effect. Description of the Drawings

[0012] Figure 1 is a structural schematic diagram of the present utility model;

[0013] Figure 2 is a front view of the present utility model;

[0014] Figure 3 is a side view of the present utility model;

[0015] Figure 4 is a cross-sectional view of the present utility model.

[0016] In the figure: 1. Workbench; 101. Switch base; 2. Bearing seat; 3. Rotating frame; 301. First wire block; 302. Second wire block; 4. Driving wheel; 401. Belt; 5. First motor; 6. Adjusting seat; 601. Adjusting screw; 602. Adjusting disc; 603. Pressure plate; 604. Compression spring; 605. Sliding seat; 606. Upper guide wheel; 607. Lower guide wheel; 7. Guide wheel; 701. Transmission belt; 702. Driving wheel; 8. Second motor; 9. Guide seat; 10. Tension roller; 11. Cylinder; 111. Adapter frame; 112. Slide block; 12. Wire material. Detailed implementation manners

[0017] The following further describes in detail the implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0018] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0019] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0020] Please refer to Figures 1 to 4, the present utility model provides a technical solution: a thick wire material extrusion wiring assisting puller, which includes an operation table 1. A switch base 101 is arranged on one side of the operation table 1 for controlling the driving component. Symmetrical stretching mechanisms are arranged at both ends of the operation table 1, and the wire material 12 is wound through the stretching mechanisms. The stretching mechanism includes a guide seat 9. A chute is arranged inside the guide seat 9, and a slider 112 is slidably fitted in the chute. A stretching roller 10 is installed on the slider 112, and multiple turns of wire material 12 are wound around the stretching roller 10. A cylinder 11 is arranged on the guide seat 9, and the pushing end of the cylinder 11 is connected with a transfer frame 111. One end of the transfer frame 111 is connected with the slider 112 to drive the stretching roller 10 to reciprocate horizontally. Symmetrical adjusting seats 6 are arranged on the operation table 1, and an extrusion mechanism is arranged on the adjusting seats 6.

[0021] The extrusion mechanism includes an adjusting screw 601, which is threadedly fitted inside the adjusting seat 6. The top of the adjusting screw 601 is connected with an adjusting disc 602. The bottom of the adjusting screw 601 is installed with a pressing plate 603 through a bearing. A compression spring 604 is installed at the bottom of the pressing plate 603, and the bottom of the compression spring 604 is connected with a sliding seat 605. An upper guide wheel 606 is arranged on one side of the sliding seat 605. A lower guide wheel 607 is also installed at the bottom of the adjusting seat 6. The wire material 12 is extruded through the cooperation of the upper guide wheel 606 and the lower guide wheel 607. A driving component is arranged inside the operation table 1, and the lower guide wheel 607 on the adjusting seat 6 is connected through the driving component to drive the lower guide wheel 607 to drive and drive the wire material 12 to be conveyed.

[0022] The driving component includes a second motor 8. The driving end of the second motor 8 is connected with a driving wheel 702. A transmission belt 701 is assembled on the driving wheel 702. A guide wheel 7 is installed on the adjusting seat 6 through a rotating shaft. The transmission belt 701 is used to drive in cooperation with the guide wheel 7. The rotating shaft inside the guide wheel 7 is connected with the lower guide wheel 607 for synchronous driving. Symmetrical bearing seats 2 are arranged in the center of the operation table 1, and a wire guiding component is installed between the bearing seats 2. A transmission wheel 4 is arranged on one side of the bearing seat 2. A first motor 5 is installed inside the operation table 1. A belt 401 wheel is installed at the driving end of the first motor 5, and it is driven in cooperation with the transmission wheel 4 through the belt 401 to drive the wire guiding component to rotate. The wire guiding component includes a rotating frame 3, and multiple groups of wire guiding kits are installed inside the rotating frame 3. Each group of wire guiding kits is composed of a first wire guiding block 301 and a second wire guiding block 302. The axis height of the wire hole inside the first wire guiding block 301 is lower than the axis height of the wire hole of the second wire guiding block 302, forming a height difference. Through multiple groups of height differences, the wire material 12 is continuously bent and stretched, improving the stretching stability of the wire material 12.

[0023] Specific usage method and function of this embodiment: The thick wire 12 is wound several times through the stretching roller 10 at one end, passing through the upper guide wheel 606 and the lower guide wheel 607 of the adjusting seat 6. The upper guide wheel 606 is driven by the adjusting screw 601 to press against the lower guide wheel 607. The second motor 8 is started to drive the lower guide wheel 607 for driving and conveying. During the conveying process, the first motor 5 is started to drive the rotating frame 3 to rotate. The wire 12 passes through the first wire guiding block 301 and the second wire guiding block 302 on the rotating frame 3 for rotating conveying, improving the stretching stability. It is conveyed to the adjusting seat 6 on the other side, and the lower guide wheel 607 on the adjusting seat 6 conveys the wire 12 in real time. Finally, it is wound and stretched through the stretching roller 10 at the other end. The cylinder 11 is started to perform real-time horizontal reciprocating motion on the stretching roller 10 on the slider 112, improving the stretching quality and facilitating subsequent wiring operations.

[0024] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative labor.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or equivalently replace some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A thick wire material extrusion wiring auxiliary puller, characterized in that: The invention comprises a workbench (1), wherein symmetrical stretching mechanisms are arranged at both ends of the workbench (1), and a wire (12) is wound around the wire by means of the stretching mechanisms; a symmetrical adjustment seat (6) is arranged on the workbench (1), and a squeezing mechanism is arranged on the adjustment seat (6); a symmetrical bearing seat (2) is arranged in the center of the workbench (1), and a wire assembly is installed between the bearing seats (2); a transmission wheel (4) is arranged on one side of the bearing seats (2); a first motor (5) is installed in the workbench (1), and a belt (401) wheel is installed at the driving end of the first motor (5), and the belt (401) cooperates with the transmission wheel (4) to drive the wire assembly to rotate.

2. The thick wire material extrusion wiring aid according to claim 1, characterized in that: A switch seat (101) is provided on one side of the workbench (1) for controlling a driving component.

3. The thick wire material extrusion wiring aid according to claim 1, characterized in that: The stretching mechanism comprises a guide seat (9), a slide groove is arranged in the guide seat (9), a slider (112) is slidably fitted in the slide groove, a stretching roller (10) is mounted on the slider (112), a plurality of turns of wire (12) are wound around the stretching roller (10), a cylinder (11) is arranged on the guide seat (9), a transfer frame (111) is connected to the push-out end of the cylinder (11), and one end of the transfer frame (111) is connected to the slider (112), thereby driving the stretching roller (10) to perform horizontal reciprocating motion.

4. The thick wire material extrusion wiring aid according to claim 1, characterized in that: The extrusion mechanism comprises an adjusting screw (601), wherein the adjusting screw (601) is threadedly engaged in the adjusting seat (6), the top of the adjusting screw (601) is connected to an adjusting disk (602), the bottom of the adjusting screw (601) is provided with a pressure plate (603) via a bearing, the bottom of the pressure plate (603) is provided with a compression spring (604), the bottom of the compression spring (604) is connected to a slide seat (605), an upper guide wheel (606) is provided on one side of the slide seat (605), and a lower guide wheel (607) is also provided at the bottom of the adjusting seat (6), the wire (12) is extruded by the cooperation of the upper guide wheel (606) and the lower guide wheel (607), and a driving component is provided in the working table (1), which is connected to the extrusion mechanism on the adjusting seat (6) through the driving component to drive the wire (12) to be transported.

5. The thick wire material extrusion wiring aid according to claim 4, characterized in that: The driving assembly comprises a second motor (8), a driving end of the second motor (8) being connected to a driving wheel (702), a transmission belt (701) being mounted on the driving wheel (702), a guide wheel (7) being mounted on the adjustment seat (6) via a rotating shaft, the transmission being carried out by the transmission belt (701) in cooperation with the guide wheel (7), and a rotating shaft in the guide wheel (7) being connected to a lower guide wheel (607).

6. The thick wire material extrusion wiring aid according to claim 1, characterized in that: The wire assembly comprises a rotating frame (3), wherein a plurality of guide kits are installed in the rotating frame (3), each guide kit comprising a first wire block (301) and a second wire block (302), wherein the height of the wire hole axis in the first wire block (301) is lower than the height of the wire hole axis in the second wire block (302), thereby forming a height difference.