Cleaning mechanism of copper bar straightening machine

By designing a cleaning mechanism in the copper rod straightening machine, the problem of metal waste residue during the straightening process is solved, efficient cleaning of the copper rod is achieved, and the quality of subsequent processing is improved.

CN222957234UActive Publication Date: 2025-06-10衢州鑫常固金属制造有限公司
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Patent Information

Application Number
CN202421217716.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-06-10
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

During the straightening process, existing copper rod straightening machines have friction between the straightening roller and the copper rod, resulting in a large amount of metal waste residue on the copper rod, affecting subsequent processing.

Method used

A cleaning mechanism of a copper rod straightening machine is designed, including a cleaning end and a dust extraction end. The cleaning end can be reciprocated to clean the copper rod. The dust extraction end is dusted through the air extraction source. The cleaning mechanism is located at the discharge end of the straightening area, which can effectively clean up the metal waste chips on the copper rod.

Benefits of technology

By setting up a cleaning mechanism, the metal scraps on the copper rod can be effectively removed, avoiding the impact on subsequent processing, and improving the processing quality of the copper rod.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper bar straightening, in particular to a cleaning mechanism of a copper bar straightening machine, which comprises a cleaning body and a cleaning part, the cleaning body is mounted on a frame of the copper bar straightening machine, positioned at the output end of a copper bar and provided with a dust suction cavity and a dust inlet; the cleaning part is arranged at the top of the dust inlet; when the copper bar is straightened and passes through the top of the dust inlet, the cleaning part wipes the copper bar, and metal scraps on the copper bar are recycled through the dust inlet, so that the purpose of cleaning is achieved.
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Description

[0001] This application is a divisional application of the utility model patent application with the application date of March 11, 2024, application number 2024204651388, and invention name of "A Copper Bar Straightening Machine". Technical Field

[0002] The utility model relates to the technical field of copper bar correction, and particularly relates to a cleaning mechanism of a copper bar straightening machine. Background Art

[0003] Copper bars are raw materials for various products and are widely used in various precision copper parts such as auto parts and electrical accessories. At present, when copper bars are stored, they need to be wound on a winding disk, and during production, the copper bars are straightened by a straightening machine and then processed. However, during the straightening process of the copper bars by the current straightening machine, due to the friction between the straightening rollers and the copper bars, a large amount of metal waste chips will be generated. If these metal waste chips remain on the copper bars, it will affect the subsequent processing of the copper bars. Therefore, it is necessary to make improvements. Summary of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a cleaning mechanism of a copper bar straightening machine, aiming to solve the problems presented in the above background art.

[0005] The technical solution of the utility model is realized as follows: A copper bar straightening machine includes a frame, straightening rollers, and a driver. The driver is installed on the frame and is used to drive the straightening rollers to rotate.

[0006] The straightening rollers of the utility model include an upper straightening roller and a lower straightening roller, and the two form a straightening area for the copper bar to pass through. When the copper bar passes through the straightening area, it is acted upon by the straightening rollers to complete the straightening work.

[0007] In the utility model, a cleaning mechanism is further provided on the frame. The cleaning mechanism is located at the discharge end of the straightening area and can clean the copper bar leaving the straightening area.

[0008] More specifically, the cleaning mechanism at least has a cleaning end and a dust extraction end controlled by an air extraction source. The cleaning end can be controlled to reciprocate above the dust extraction end. When the cleaning end reciprocates to clean the copper bar, the dust extraction end is controlled by the air extraction source to extract dust.

[0009] The cleaning mechanism of the utility model includes the following structure:

[0010] A cleaning body is installed on the frame and has a dust extraction cavity;

[0011] Dust inlet openings are distributed on the top of the cleaning body and are communicated with the dust extraction cavity;

[0012] The cleaning part, which is composed of a first cleaning part and a second cleaning part, is arranged at the top of the dust inlet;

[0013] Among them, the dust extraction cavity is connected with a dust extraction pump through a dust extraction pipe. The first cleaning part and the second cleaning part can be controlled by a driving structure to reciprocate and clean the copper rod.

[0014] By adopting the above technical solution:

[0015] In the present utility model, a cleaning mechanism is arranged on the existing straightening machine. The cleaning mechanism can clean the copper rod after straightening, thus avoiding affecting subsequent processing (for example, electroplating the copper rod).

[0016] In the present utility model, in order to better suck dust, a dust collecting groove gradually recessed from both sides to the center is formed at the top of the cleaning body, and the dust inlet is arranged at the bottom of the dust collecting groove.

[0017] In the present utility model, the driving structure includes:

[0018] A driving cavity, which is composed of a first driving cavity and a second driving cavity formed on the cleaning body and located on both sides of the dust extraction cavity;

[0019] A driving port, which is formed on the cleaning body and communicates with the driving cavity;

[0020] A transmission shaft, which is rotatably arranged in the first driving cavity and the second driving cavity;

[0021] Driving wheels, which are spacedly arranged on the transmission shaft;

[0022] A support rod, which has a transmission port for the transmission shaft to pass through and one end passes out from the driving port;

[0023] A return spring, which is arranged in the driving port and both ends respectively abut against the support rod and the inner wall of the driving port;

[0024] Among them, the cleaning part is installed on the support rod, and a driving surface protruding from the side of each driving wheel close to the support rod;

[0025] One end of each transmission shaft passes out of the cleaning body and is connected with a sprocket that can be driven by a motor, and chains are drivingly connected between the sprockets.

[0026] By adopting the above technical solution:

[0027] In order to control the reciprocating movement of the first cleaning part and the second cleaning part (improve the cleaning effect on the copper rod), the present utility model arranges a driving structure in the cleaning body. By using the driving structure (the combination of driving wheels and return springs), the reciprocating movement of each cleaning part can be controlled, thereby improving the cleaning effect on the copper rod.

[0028] In the present utility model, a cleaning port communicating the dust suction cavity and the driving cavity is provided on the cleaning body, and a solenoid valve is provided at the cleaning port. Among them, the solenoid valve includes:

[0029] A valve seat, installed on the cleaning body;

[0030] A valve plate, arranged at the cleaning port;

[0031] A piston shaft, telescopically movable within the valve seat, and a support spring connected to the piston shaft is installed within the valve seat;

[0032] An electromagnet, arranged within the valve seat, and generating magnetism when energized to attract the piston shaft to descend.

[0033] By adopting the above technical solution:

[0034] The present utility model is provided with a solenoid valve. When the solenoid valve is opened, the dust suction cavity and the driving cavity are communicated. Therefore, when the dust suction pump is started, impurities in the driving cavity can be sucked away.

[0035] Preferably: The support rod includes:

[0036] A rod body;

[0037] A support seat, arranged on the rod body;

[0038] An internal thread hole, arranged at the top of the rod body;

[0039] A fixing bolt, adapted to the internal thread hole;

[0040] Among them, a limiting slider and a limiting chute which are adapted to each other are provided between the rod body and the inner wall of the driving port.

[0041] Preferably: The cleaning part includes:

[0042] A mounting seat, having a support port for the rod body to pass through;

[0043] A cleaning cotton, fixed on the mounting seat.

[0044] By adopting the above technical solution:

[0045] The cleaning part of the present utility model can be detachably installed on the support rod, which is convenient for replacement.

[0046] In addition, other advantages of the present utility model will be shown in the embodiment part of the present utility model, so that the beneficial effects of the present utility model are more remarkable. Description of the Drawings

[0047] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0048] Figure 1 Structural schematic diagram of Specific Embodiment 1 of the present invention;

[0049] Figure 2 is Figure 1 A - A cross - sectional view in

[0050] Figure 3 is Figure 2 B - B cross - sectional view in

[0051] Figure 4 Structural schematic diagram of the drive wheel in Specific Embodiment 1 of the present invention;

[0052] Figure 5 Structural schematic diagram of Specific Embodiment 2 of the present invention. Specific Embodiment

[0053] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0054] Embodiment 1

[0055] As Figures 1-4 shown, the present invention discloses a copper rod straightening machine, which includes a frame 10, straightening rollers and a driver. The driver is installed on the frame 10 and is used to drive the straightening rollers to rotate. Among them, the straightening rollers include an upper straightening roller 11 and a lower straightening roller 12, and the two form a straightening area for the copper rod to pass through. When the copper rod passes through the straightening area, it is acted on by the straightening rollers to complete the straightening work.

[0056] In this embodiment, grooves 10a for the copper rod to pass through are provided on the upper straightening roller 11 and the lower straightening roller 12, and the copper rod passes through the grooves 10a of the straightening rollers to complete straightening.

[0057] In this embodiment, a chassis 20 is further provided on the frame 10, and the driver (generally a motor) is arranged in the chassis 20.

[0058] In this embodiment, to ensure the rotation of the straightening rolls, a plurality of sprockets 21 are further provided on the frame. The sprockets 21 are connected to the respective straightening rolls and are driven by a chain 22. More specifically, the sprockets 21 are divided into two groups, one group for controlling the rotation of the upper straightening rolls 11 and the other group for controlling the rotation of the lower straightening rolls 12.

[0059] Importantly, in this embodiment, a cleaning mechanism 3 is further provided on the frame 10. The cleaning mechanism 3 is located at the discharge end a of the straightening area and can clean the copper rod leaving the straightening area.

[0060] More specifically, the cleaning mechanism 3 at least has a cleaning end and a dust extraction end controlled by an air extraction source. The cleaning end can be controlled to reciprocate above the dust extraction end, and when the cleaning end reciprocates to clean the copper rod, the dust extraction end is controlled by the air extraction source to extract dust.

[0061] The cleaning mechanism 3 of the present utility model includes the following structure:

[0062] A cleaning body 30, which is installed on the frame 10 and has a dust extraction chamber 30a;

[0063] Dust inlet 31, which is distributed on the top of the cleaning body 30 and is communicated with the dust extraction chamber 30a;

[0064] A cleaning part, which is composed of a first cleaning part 321 and a second cleaning part 322 and is arranged on the top of the dust inlet 31;

[0065] Among them, the dust extraction chamber is connected with a dust extraction pump (not shown in the figure) through a dust extraction pipe. The first cleaning part 321 and the second cleaning part 322 can be controlled by a driving structure to reciprocate and clean the copper rod.

[0066] In this embodiment, the driving structure includes:

[0067] A driving chamber, which is formed on the cleaning body 30 and consists of a first driving chamber 41 and a second driving chamber 42 located on both sides of the dust extraction chamber 30a;

[0068] A driving port 43, which is formed on the cleaning body 30 and is communicated with the driving chamber;

[0069] A transmission shaft 44, which is rotatably arranged in the first driving chamber 41 and the second driving chamber 42;

[0070] Driving wheels 45, which are spacedly arranged on the transmission shaft 44;

[0071] A support rod, which has a transmission port 46a for the transmission shaft 44 to pass through and one end passes out of the driving port 43. In this embodiment, a slide rail 46b for the support rod 46 to slide is further provided at the bottom of the driving chamber;

[0072] The return spring 47 is disposed in the driving port 43, and its two ends are respectively against the support rod 46 and the inner wall of the driving port 43;

[0073] Wherein, the cleaning part is mounted on the support rod, and each driving wheel 45 has a protruding driving surface 45a on one side close to the support rod;

[0074] One end of each transmission shaft 44 passes through the cleaning body 30 and is connected to a sprocket 21 that can be driven by a motor 21a. A chain 22 is connected between the sprockets. That is to say, the rotation of the transmission shaft 44 is also controlled by the motor 21a. When the motor 21a drives the sprocket to move.

[0075] In this embodiment, a dust collecting groove 50a which is gradually recessed from both sides to the center is formed on the top of the cleaning body 30, and the dust inlet 31 is arranged at the bottom of the dust collecting groove 50a. The arrangement of the dust collecting groove 50a facilitates the collection of impurities and dust extraction.

[0076] The support rod in this embodiment includes a rod body 460, a support seat 461, an internal threaded hole and a fixing bolt 462; the support seat 461 is arranged on the rod body 460, the internal threaded hole is arranged at the top of the rod body 460, and the fixing bolt 462 cooperates with the internal threaded hole and fixes the cleaning part on the rod body 460.

[0077] In this embodiment, in order to ensure the stability of the movement of the rod body 460, a mutually adaptable limit slider 50 and a limit groove 51 are provided between the rod body 460 and the inner wall of the driving port 43. The limit groove 51 is provided on the inner wall of the driving port 43, and the limit slider 50 is provided on the rod body 460.

[0078] The cleaning parts (first cleaning part and second cleaning part) of this embodiment include:

[0079] The mounting seat 60 has a support opening for the rod body to pass through. During installation, the mounting seat 60 is placed on the support seat 461 through the support opening, and the mounting seat is fixed to the support seat by fixing bolts;

[0080] The cleaning cotton 61 is fixed on the mounting base 60 .

[0081] refer to Figures 1-4 When the present embodiment is in use, the copper rod is pulled and passed through the groove of the straightening roller, and after the straightening is completed, it passes over the cleaning body. When passing through the cleaning body, the first cleaning part and the second cleaning part are controlled by the driving structure to reciprocate and wipe the copper rod (i.e., reciprocate in the y direction). At the same time, the dust extraction pump is started, and the dust inlet is used to extract the impurities dropped during the wiping process, thereby completing the cleaning of the copper rod;

[0082] More specifically: The drive structure of this embodiment is driven by a sprocket and a chain. When the transmission shaft rotates and drives the drive wheel to rotate, the convex surface on the drive wheel contacts the rod body and drives the rod body to compress the return spring, causing the rod body to move. When the convex surface of the drive wheel separates from the rod body, the rod body is reset by the return spring, thereby achieving the purpose of the reciprocating movement of the rod body;

[0083] It is worth mentioning that the first cleaning part and the second cleaning part of this embodiment can be disassembled during replacement, which is convenient for cleaning the first cleaning part and the second cleaning part.

[0084] Moreover, the transmission shaft and the lower straightening roller in this embodiment can share a sprocket set, that is to say, this can make the two processes of straightening and cleaning highly synchronous.

[0085] Embodiment 2 is different from Embodiment 1 in that

[0086] As Figure 5 shown, a cleaning port 70 communicating the dust extraction chamber 30a and the drive chamber is provided on the cleaning body 30 of this embodiment, and a solenoid valve is provided at the cleaning port 70. Among them, the solenoid valve includes:

[0087] A valve seat 71, which is installed on the cleaning body 30;

[0088] A valve plate 72, which is arranged at the cleaning port 70;

[0089] A piston shaft 73, which telescopically moves in the valve seat 71, and a support spring 74 connected to the piston shaft 73 is installed in the valve seat 71;

[0090] An electromagnet 75, which is arranged in the valve seat 71 and generates magnetism when energized to attract the piston shaft 73 to descend.

[0091] In this embodiment, in order to better clean the drive chamber (especially the drive port and the slide rail), a cleaning port is opened on the cleaning body. When the movement of the support rod is abnormal, the electromagnet can be energized, and the valve plate can fall to open the cleaning port. When the dust extraction pump is started, foreign objects in the drive chamber can enter the dust extraction chamber through the cleaning port and be evacuated, thereby ensuring the smooth operation of the cleaning body of this embodiment.

[0092] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cleaning mechanism for a copper rod straightening machine, characterized in that: The cleaning mechanism is installed on the frame of the copper rod straightening machine and is located at the discharge end of the straightening area of ​​the copper rod straightening machine; The copper rod straightening machine comprises a frame, straightening rollers and a driver, the straightening rollers are composed of an upper straightening roller (11) and a lower straightening roller (12), and form a straightening area for the copper rod to pass through, and the upper straightening roller (11) and the lower straightening roller (12) are provided with grooves (10a) for the copper rod to pass through; The driver is mounted on the frame (10) and is used to control the rotation of the straightening roller; The cleaning mechanism at least comprises a cleaning end and a dust extraction end controlled by an air extraction source, and the cleaning end can be controlled to reciprocate above the dust extraction end; When the cleaning end reciprocates and cleans the copper rod, the dust extraction end is controlled by the air extraction source to extract dust; Among them, cleaning agencies include: A cleaning body (30) is mounted on a frame (10) of the copper rod straightening machine and has a dust extraction chamber (30a); A dust inlet (31) is disposed on the top of the cleaning body (30) and is in communication with the dust extraction chamber (30a); A cleaning part, consisting of a first cleaning part (321) and a second cleaning part (322), and arranged at the top of the dust inlet (31); The dust extraction chamber is connected to a dust extraction pump via a dust extraction pipe, and the first cleaning part (321) and the second cleaning part (322) can be controlled by a driving structure to reciprocate and clean the copper rod.

2. A cleaning mechanism for a copper rod straightening machine according to claim 1, characterized in that: The top of the cleaning body (30) is formed with a dust collecting groove (50a) which is gradually recessed from both sides toward the center, and the dust inlet (31) is arranged at the bottom of the dust collecting groove (50a).

3. A cleaning mechanism for a copper rod straightening machine according to claim 1 or 2, characterized in that: The driving structure comprises: The driving chamber is composed of a first driving chamber (41) and a second driving chamber (42) formed on the cleaning body (30) and located on both sides of the dust extraction chamber (30a); A driving port (43) is formed on the cleaning body (30) and communicates with the driving cavity; A transmission shaft (44) is rotatably disposed in the first drive chamber (41) and the second drive chamber (42); A driving wheel (45) is arranged on the transmission shaft (44) at intervals; A support rod having a transmission opening (46a) for the transmission shaft (44) to pass through, and one end of the support rod passing through the drive opening (43); A return spring (47) is disposed in the driving opening (43), and two ends thereof are respectively against the support rod (46) and the inner wall of the driving opening (43); The cleaning part is mounted on a support rod, and each driving wheel (45) has a protruding driving surface (45a) on one side close to the support rod; One end of each transmission shaft (44) passes through the cleaning body (30) and is connected to a sprocket (21) that can be driven by a motor (21a), and a chain (22) is transmission-connected between the sprockets (21).

4. The cleaning mechanism of a copper rod straightening machine according to claim 3, characterized in that: The cleaning body (30) is provided with a cleaning port (70) communicating with the dust extraction chamber (30a) and the driving chamber, and a solenoid valve is provided at the cleaning port (70), wherein the solenoid valve comprises: A valve seat (71) is mounted on the cleaning body (30); A valve plate (72) is disposed at the cleaning port (70); The piston shaft (73) is telescopically movable in the valve seat (71), and a support spring (74) connected to the piston shaft (73) is installed in the valve seat (71); The electromagnet (75) is arranged in the valve seat (71) and generates magnetism when electricity is supplied to attract the piston shaft (73) to descend.

5. The cleaning mechanism of a copper rod straightening machine according to claim 3, characterized in that: The support rod comprises: Rod body (460); A support seat (461) is disposed on the rod body (460); An internal threaded hole is provided at the top of the rod body (460); A fixing bolt (462) adapted to the internal threaded hole; Wherein, a limiting sliding block (50) and a limiting sliding groove (51) which are adapted to each other are provided between the rod body (460) and the inner wall of the driving opening (43).

6. A cleaning mechanism for a copper rod straightening machine according to claim 5, characterized in that: The cleaning unit comprises: The mounting seat (60) has a support opening for the rod body to pass through; The cleaning cotton (61) is fixed on the mounting seat (60).