Tin bar correcting and forming device and tin bar
By designing a tin bar correction and forming device including a frame, the first extrusion piece and the second extrusion piece, the problem of tin bar being easily bent and deformed after casting is solved, and the automation and precise correction of the tin bar is realized, and production efficiency and quality control are improved.
Patent Information
- Application Number
- CN202421450740.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Tin strips are prone to bending and deformation after casting, resulting in manual straightening and adjustments required after being lifted to the installation position, which increases the labor intensity of workers and affects the stability of the production process.
A tin bar correction molding device is designed, including a frame, a first extrusion member and a second extrusion member, and adjust the extrusion space by sliding the second extrusion member, and utilizes the projection design of the first and second shaping plates to realize double-sided extrusion correction of the tin bar.
The device can automatically and accurately correct the bending deformation of the tin bar, significantly reducing the dependence on labor, and improving the overall installation efficiency and consistency of quality control.
Smart Images

Figure CN222957237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tin bar correction and forming, and specifically, to a tin bar correction and forming device and a tin bar. Background Art
[0002] On a strip electroplating tin unit with a soluble anode, the tin bar is hung in the electroplating tank as an anode, dissolved into the electroplating solution, and then plated onto the strip surface through an electrochemical reaction. When the tin bar is dissolved to about 60%, a new tin bar needs to be replaced, and then the tin ingot and the replaced old tin bar are heated and melted and cast into a new tin bar.
[0003] The tin bar is used at a fixed position on the tin plating unit, and the positions among the plating tank, the tin bar, and the strip are limited. To ensure the same melting speed of the tin bar and avoid defects such as strip scratching caused by contact between the tin bar and the strip, it is required that the installation position and angle of the tin bar itself be unified. In the existing tin bar preparation process, after the tin bar is cast and formed, it needs to be removed from the mold in time. Due to the relatively soft physical properties of the tin bar itself, the tin bar is prone to bending and deformation during the process of removing from the mold and in the subsequent transportation and hoisting processes. After being hoisted to the installation position, it needs to be straightened and adjusted one by one manually. There are problems with manual correction: 1. It increases the labor intensity of workers and occupies human resources; 2. The angles and dimensions of the tin bars after manual correction are not unified, affecting the stability of the production process. Summary of the Utility Model
[0004] The utility model provides a tin bar correction and forming device and a tin bar, which solve the problem that the tin bar in the related technology is prone to bending and deformation, and after being hoisted to the installation position, it needs to be straightened and adjusted one by one manually.
[0005] The technical solution of the utility model is as follows:
[0006] A tin bar correction and forming device includes:
[0007] A frame;
[0008] A first extrusion member, arranged on the frame;
[0009] A second extrusion member, slidably arranged on the frame, and a plurality of extrusion spaces are formed between the first extrusion member and the second extrusion member. After the second extrusion member slides, it is used to increase or decrease the extrusion spaces.
[0010] As a further technical solution, the first extrusion member includes:
[0011] A bottom plate, arranged on the frame;
[0012] The first shaping plate is arranged on the bottom plate. The first shaping plate has a plurality of first protrusions arranged at intervals. Adjacent first protrusions form a first gap. The tin bar is located in the first gap. After the second pressing member slides, the tin bar in the first gap is straightened.
[0013] As a further technical solution, the second pressing member includes:
[0014] A pressing plate, which is slidably arranged on the frame;
[0015] The second shaping plate is arranged on the pressing plate. The second shaping plate has a plurality of second protrusions arranged at intervals. Adjacent second protrusions form a second gap. The tin bar is located in the second gap. After the second shaping plate slides, the first protrusions are used to straighten the tin bar located in the second gap, and the second protrusions are used to press the tin bar located in the first gap.
[0016] As a further technical solution, both the tops of the first protrusions and the second protrusions have chamfers.
[0017] As a further technical solution, it further includes:
[0018] A guiding mechanism is arranged in the first shaping plate. The second shaping plate is slidably arranged on the guiding mechanism.
[0019] As a further technical solution, it further includes:
[0020] A traveling mechanism is arranged on the pressing plate. The pressing plate is slidably arranged on the frame through the traveling mechanism.
[0021] As a further technical solution, it further includes:
[0022] A driving mechanism is arranged on the frame. The driving mechanism drives the pressing plate to slide;
[0023] A power mechanism is arranged on the frame. The power mechanism is used to drive the driving mechanism to act;
[0024] A control member is arranged on the frame. The control member is used to control the power mechanism to be turned on or off.
[0025] As a further technical solution, it further includes:
[0026] A hoisting member is movably arranged on the frame. The hoisting member is used to convey the tin bar into the first gap and the second gap.
[0027] A tin bar includes:
[0028] The main body has a hoisting hole at one end, and the hoisting member passes through the hoisting hole to drive the main body to move.
[0029] The working principle and beneficial effects of the present utility model are as follows:
[0030] In the present utility model, in order to solve the problem that the tin bar in the related art is prone to bending deformation, and after being hoisted to the installation position, it needs to be straightened and adjusted one by one by manual labor. A first extrusion member is precisely installed on the frame. This component takes into account the material and size of the tin bar to ensure a uniform pressure distribution on the contact surface, laying a foundation for subsequent extrusion. The second extrusion member is slidably arranged on the frame, and a variable-spacing extrusion space is formed between it and the first extrusion member. The second extrusion member is controlled to slide by a driving system, and the second extrusion member is adjusted to slide through a control system to increase or decrease the extrusion space. When the tin bar is in the space, the deformed part is subjected to uniform pressure and is gradually corrected. Compared with manual adjustment one by one, this process improves the efficiency and ensures the correction accuracy. This embodiment significantly reduces the dependence on manual labor. After the tin bar is hoisted to the installation position, the correction device automatically performs correction, eliminating the cumbersome and inaccurate problem of manual adjustment one by one, and improving the overall installation efficiency and the consistency of quality control. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The above characteristics, technical features, advantages and their implementation manners of the present utility model will be further described below in a clear and understandable manner in combination with the drawings of the preferred embodiments.
[0032] Figure 1 It is a schematic side view structure diagram of the present utility model;
[0033] Figure 2 It is a schematic top view structure diagram of the present utility model;
[0034] Figure 3 It is a schematic structure diagram of the first shaping plate of the present utility model;
[0035] Figure 4 It is a schematic structure diagram of the main body of the present utility model;
[0036] In the figure: 100, frame; 200, first extrusion member; 300, second extrusion member; 301, extrusion space; 210, bottom plate; 220, first shaping plate; 230, first protrusion; 240, first gap; 310, pressing plate; 320, second protrusion; 330, second shaping plate; 340, second gap; 400, guiding mechanism; 500, traveling mechanism; 600, driving mechanism; 700, power mechanism; 800, control member; 900, hoisting member; 1000, main body. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0037] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will describe the specific embodiments of the present invention with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, they can also be understood as further technical solutions. Among some of the figures, components with the same structure or function are only schematically shown for one of them, or only one of them is marked. In this article, "one" not only means "only this one", but also means "more than one" situation, and "several" includes "two" and "more than two".
[0038] In this article, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0039] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions, and cannot be understood as indicating or implying relative importance.
[0040] Referring to Figures 1 to 4 , for the first embodiment of the present invention, there is provided
[0041] A tin bar correction and forming device, comprising:
[0042] A frame 100;
[0043] A first extrusion member 200, arranged on the frame 100;
[0044] A second extrusion member 300, slidably arranged on the frame 100. A plurality of extrusion spaces 301 are formed between the first extrusion member 200 and the second extrusion member 300. After the second extrusion member 300 slides, it is used to increase or decrease the extrusion space 301.
[0045] In this embodiment, in order to solve the problem that the tin bar in the related art is prone to bending deformation, and after being hoisted to the installation position, it needs to be straightened and adjusted one by one by manual labor. A first extrusion member 200 is precisely installed on the frame 100. The design of this component takes into account the material and size of the tin bar, ensuring a uniform pressure distribution on the contact surface, laying a foundation for subsequent extrusion. The second extrusion member 300 is slidably arranged on the frame 100, and a variable-spacing extrusion space 301 is formed between it and the first extrusion member 200. The second extrusion member 300 is controlled to slide by a drive system, and the second extrusion member 300 is adjusted to slide through a control system to increase or decrease the extrusion space 301. When the tin bar is in the space, the deformed part is subjected to uniform pressure and is gradually corrected. Compared with manual adjustment one by one, this process improves the efficiency and ensures the correction accuracy. This embodiment significantly reduces the dependence on manual labor. After the tin bar is hoisted to the installation position, the correction device automatically performs correction, eliminating the cumbersome and inaccurate problem of manual adjustment one by one, and improving the overall installation efficiency and the consistency of quality control.
[0046] Furthermore, the first extrusion member 200 includes:
[0047] A bottom plate 210, arranged on the frame 100;
[0048] A first shaping plate 220, arranged on the bottom plate 210. The first shaping plate 220 has a plurality of first protrusions 230 arranged at intervals, and adjacent first protrusions 230 form a first gap 240. The tin bar is located in the first gap 240. After the second extrusion member 300 slides, the tin bar in the first gap 240 is straightened.
[0049] The second extrusion member 300 includes:
[0050] A pressing plate 310, slidably arranged on the frame 100;
[0051] A second shaping plate 330, arranged on the pressing plate 310. The second shaping plate 330 has a plurality of second protrusions 320 arranged at intervals, and adjacent second protrusions 320 form a second gap 340. The tin bar is located in the second gap 340. After the second shaping plate 330 slides, the first protrusions 230 are used to straighten the tin bar located in the second gap 340, and the second protrusions 320 are used to extrude the tin bar located in the first gap 240.
[0052] In this embodiment, the bottom plate 210 is stably installed on the frame 100. The first shaping plate 220 is placed on the bottom plate 210 and is designed with a number of first protrusions 230 arranged at intervals, and these protrusions form a first gap 240. The solder bar is placed in the first gap 240. The second pressing member 300 is composed of a pressing plate 310 and is designed to slide on the frame 100. A second shaping plate 330 is installed on the pressing plate 310. The second shaping plate 330 is also equipped with second protrusions 320 arranged at intervals, forming a second gap 340, which cooperates with the first gap 240 to act on the solder bar to form a pressing space 301. When the second shaping plate 330 slides, the second protrusions 320 precisely press the solder bar in the first gap 240, and the first protrusions 230 press the solder bar in the second gap 340.
[0053] During operation, first place the solder bar in the first gap 240 and the second gap 340. Subsequently, the second pressing member 300 is activated, and the pressing plate 310 drives the second shaping plate 330 to slide. The second protrusions 320 press the solder bar in the first gap 240, and the first protrusions 230 press the solder bar in the second gap 340, performing double-sided extrusion on the solder bar, with uniform and precise corrective force to gradually eliminate bending. The double-pressing member design of this embodiment realizes automatic and precise control of the correction of the solder bar through the precise protrusion design and sliding mechanism of the first and second pressing members 300, significantly improving the efficiency and correction quality of the production line, solving the installation problem of the easy bending and deformation of the solder bar, and demonstrating the technological innovation and practical application value.
[0054] Furthermore, both the tops of the first protrusions 230 and the second protrusions 320 have chamfers.
[0055] In this embodiment, chamfers are designed at the tops of the first protrusions 230 and the second protrusions 320, reducing the excessive local pressure on the solder bar caused by direct sharp corners, preventing possible damage, and at the same time increasing the probability of the solder bar falling into the first gap 240 and the second gap 340, preventing errors during feeding of the solder bar.
[0056] Furthermore, it further includes:
[0057] A guiding mechanism 400 is provided inside the first shaping plate 220, and the second shaping plate 330 is slidably arranged on the guiding mechanism 400. In this embodiment, a first through-hole is provided on the first shaping plate 220, and the second shaping plate 330 has a second through-hole. This not only provides an installation channel for the subsequent guiding mechanism 400 but also takes into account the structural strength of the equipment and the material flow, ensuring stability during correction.
[0058] During the operation process, the first shaping plate 220 and the second shaping plate 330 work together to apply uniform and directional pressure to the solder bar to achieve correction. This method reduces manual adjustment, improves the automation level, makes the correction faster and more accurate, and has a wide adaptability to the shape of the solder bar.
[0059] Further, it also includes:
[0060] A walking mechanism 500 is provided on the pressing plate 310, and the pressing plate 310 is slidably arranged on the frame 100 through the walking mechanism 500.
[0061] In this embodiment, the introduction of the walking mechanism 500 not only makes the position adjustment of the pressing plate 310 on the frame 100 flexible, but also enhances the adaptability of the entire device to complex working environments. The walking mechanism 500 makes the solder bar straightening device of this embodiment take a big step forward in flexibility and automation, optimizes the operation efficiency and operability, and demonstrates an in-depth understanding and innovative practice of complex straightening processes.
[0062] Further, it also includes:
[0063] A driving mechanism 600 is provided on the frame 100, and the driving mechanism 600 drives the pressing plate 310 to slide;
[0064] A power mechanism 700 is provided on the frame 100, and the power mechanism 700 is used to drive the driving mechanism 600 to act;
[0065] A control member 800 is provided on the frame 100, and the control member 800 is used to control the power mechanism 700 to turn on or off.
[0066] It also includes:
[0067] A hoisting member 900 is movably arranged on the frame 100, and the hoisting member 900 is used to convey the solder bar into the first gap 240 and the second gap 340.
[0068] In this embodiment, the cast solder bars are batch-hoisted by the hoisting member 900 and placed into the first gap 240 and the second gap 340 at one time. Through the control of the power mechanism 700 and the control member 800, the driving mechanism 600 is driven to act, and the bent and deformed solder bar is compressed and straightened to a preset size and angle at one time to obtain a solder bar that meets the production process requirements. Finally, the straightened solder bar is placed into the fixed positions of the first gap 240 and the second gap 340 at one time by a hoisting tool. Through the application of the present invention, the labor intensity is reduced, labor is saved, and the stability of normal production is ensured.
[0069] A solder bar, including:
[0070] A main body 1000, one end of the main body 1000 has a hoisting hole, and the hoisting member 900 passes through the hoisting hole to drive the main body 1000 to move.
[0071] In this embodiment, there is a lifting hole at the top of the solder bar, and the hook on the lifting member 900 can pass through the lifting hole to lift the solder bar. The lifting member 900 places the lifted main body 1000 into the first gap 240 and the second gap 340 at one time, realizing the feeding for solder bar correction.
[0072] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A tin bar correction and forming device, characterized in that: include: Rack(100); A first extrusion member (200) is arranged on the frame (100); The second extrusion member (300) is slidably arranged on the frame (100), and a plurality of extrusion spaces (301) are formed between the first extrusion member (200) and the second extrusion member (300). After the second extrusion member (300) slides, it is used to increase or decrease the extrusion space (301).
2. A tin bar correction and forming device according to claim 1, characterized in that: The first extrusion member (200) comprises: A bottom plate (210) is arranged on the frame (100); The first shaping plate (220) is arranged on the bottom plate (210), the first shaping plate (220) having a plurality of first protrusions (230) arranged at intervals, adjacent first protrusions (230) forming a first gap (240), the tin bar being located in the first gap (240), and the second extrusion member (300) straightening the tin bar in the first gap (240) after sliding.
3. A tin bar correction and forming device according to claim 2, characterized in that: The second extrusion member (300) comprises: A pressing plate (310) slidably disposed on the frame (100); The second shaping plate (330) is arranged on the pressing plate (310), the second shaping plate (330) having a plurality of second protrusions (320) arranged at intervals, adjacent second protrusions (320) forming a second gap (340), the tin bar being located in the second gap (340), and after the second shaping plate (330) slides, the first protrusions (230) are used to straighten the tin bar located in the second gap (340), and the second protrusions (320) are used to squeeze the tin bar located in the first gap (240).
4. A tin bar correction and forming device according to claim 3, characterized in that: The top ends of the first protrusion (230) and the second protrusion (320) both have chamfers.
5. The tin bar correction and forming device according to claim 3, characterized in that: Also includes: The guide mechanism (400) is arranged in the first shaping plate (220), and the second shaping plate (330) is slidably arranged on the guide mechanism (400).
6. A tin bar correction and forming device according to claim 3, characterized in that: Also includes: The walking mechanism (500) is arranged on the pressing plate (310), and the pressing plate (310) is slidably arranged on the frame (100) through the walking mechanism (500).
7. A tin bar correction and forming device according to claim 3, characterized in that: Also includes: A driving mechanism (600) is arranged on the frame (100), and the driving mechanism (600) drives the pressing plate (310) to slide; A power mechanism (700) is arranged on the frame (100), and the power mechanism (700) is used to drive the driving mechanism (600) to move; A control component (800) is arranged on the frame (100), and the control component (800) is used to control the power mechanism (700) to be turned on or off.
8. A tin bar correction and forming device according to claim 3, characterized in that: Also includes: A hanging member (900) is movably arranged on the frame (100), and the hanging member (900) is used to transport the tin bars into the first gap (240) and the second gap (340).
9. A tin bar corrected by using a tin bar correction and forming device according to any one of claims 1 to 8, characterized in that: include: A main body (1000) is provided with a hanging hole at one end of the main body (1000), and a hanging piece (900) passes through the hanging hole to drive the main body (1000) to move.