Automatic collecting and packaging integrated equipment

By designing integrated equipment for automatic material collection and packaging, and using components such as conveyor belts, guide rails, suction nozzles, cylinders and plywood, automatic material collection and packaging of stamped products is realized, solving the problems of product deformation, scratches and high manual investment in the existing technology, and improving product yield and output efficiency.

CN222957360UActive Publication Date: 2025-06-10SUZHOU SH PRECISION CO LTD
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Patent Information

Application Number
CN202421764610.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-10
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the prior art, stamping products are prone to deformation and scratches during the material collection process, and a large amount of manual investment is required during the boxing process, resulting in high defect rate and low output, complex management and high risks.

Method used

An integrated equipment for automatic material collection and packaging is designed, including components such as conveyor belts, guide rails, suction nozzles, cylinders and clamps. The product is moved under the suction nozzle through the conveyor belts and guide rails, and automatic adsorption and packaging is achieved using cylinders and clamps.

Benefits of technology

It realizes automatic material collection and packaging, improves product yield, reduces labor investment, improves output speed and efficiency, and reduces the risk of quality accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic receiving and packaging integrated equipment, which relates to the technical field of automatic receiving and comprises a conveying belt, a guide rail is arranged on one side of the conveying belt, and a limiting groove is formed in the top of the guide rail. In the use process, a product falls on the conveying belt after being stamped and then falls on the elastic cushion along the conveying belt, the gravity of the product pushes the U-shaped plate to descend, the ejector rod makes contact with the first pressure sensor, the telescopic end of the electric telescopic rod is stretched, at the moment, the elastic force of the spring pushes the product to ascend, and the push plate pushes the product to move; when the product moves to the position below the rightmost suction nozzle shown in the figure 1, reciprocating is conducted back and forth till five products move to the positions below the five suction nozzles respectively, a worker starts the second air cylinder, the suction nozzles descend, the suction nozzles adsorb the products, after the products enter a packaging box, the suction nozzles loosen the products, and therefore material receiving can be completed, the material receiving speed is high, and the output is improved. And labor investment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic material collection, in particular to an integrated automatic material collection and packaging device. Background Technique

[0002] At present, the process of stamping conventional devices is manual collection. At the outlet of the stamping machine, the products are taken out through a conveyor belt, pass through a cleaning machine and an appearance inspection device, and then enter the product material collection machine.

[0003] In the prior art, during the operation process, if the product has a protective bend, it is easy to cause deformation and scratches of the product during the material collection process by the material collection machine. Moreover, it requires a lot of labor to put such products into the box, and the defective rate is also relatively high during the box loading process. And it has relatively high requirements for the working state and carefulness of people, and also has relatively high requirements for the number of labor inputs. However, the output is relatively low, there are many control points and complex management during the process, and the risk of quality accidents is relatively high. Content of the Utility Model

[0004] The utility model mainly provides an integrated automatic material collection and packaging device that is convenient for improving the product yield and reducing labor input.

[0005] To achieve the above object, the utility model adopts the following technical solution: An integrated automatic material collection and packaging device, comprising: a conveyor belt, a guide rail is arranged on one side of the conveyor belt, a limiting groove is opened at the top of the guide rail, a first pressure sensor is fixedly installed on the inner wall of the limiting groove, four springs evenly distributed are fixedly installed on the inner wall of the limiting groove, a U-shaped plate is fixedly installed at the top of the springs, a plurality of evenly distributed rotating rods are rotatably installed inside the U-shaped plate, an elastic pad is fixedly installed on the outer wall of the rotating rods, a top rod is fixedly installed at the bottom of the U-shaped plate, a fixing plate is fixedly installed at the top of the guide rail, an electric telescopic rod is fixedly installed on the side wall of the fixing plate, the telescopic end of the electric telescopic rod passes through the fixing plate and is fixedly installed with a push plate, a support plate is fixedly installed on the side wall of the guide rail, a first cylinder is fixedly installed on the side wall of the support plate, the output end of the first cylinder penetrates through the support plate and is fixedly installed with a moving plate, a second cylinder is fixedly installed on the top of the moving plate, the output end of the second cylinder penetrates through the moving plate and is fixedly installed with a lifting plate, five connecting rods are fixedly installed at the bottom of the lifting plate, a suction nozzle is arranged at the bottom of the connecting rods, a placement table is arranged on one side of the guide rail, and five evenly distributed packaging boxes are arranged on the top of the placement table.

[0006] Preferably, a chute is provided on the outer wall of the push plate. A threaded rod is rotatably installed inside the chute. Two clamping plates are threadedly connected to the outer wall of the threaded rod. A motor is fixedly installed on the outer wall of the push plate. The output end of the motor penetrates through the push plate and is fixedly connected to the threaded rod. When the push plate contacts the product, the staff starts the motor. The threaded rod rotates, and the two clamping plates approach each other until the clamping plates contact the product. At this time, the two clamping plates push the product to move, preventing the product from tilting.

[0007] Preferably, five uniformly distributed U-shaped frames are fixedly installed on the top of the guide rail. A third cylinder is fixedly installed on the top of the U-shaped frame. The output end of the third cylinder penetrates through the U-shaped frame and is fixedly installed with a placement block. A second pressure sensor is fixedly installed on the side wall of the placement block. The third cylinder starts to work, and the output end stretches, and the placement block and the second pressure sensor descend.

[0008] Preferably, a fixing groove is provided on the top of the guide rail. A plurality of uniformly distributed rollers are rotatably installed inside the fixing groove. The rollers can reduce the friction when the product moves on the top of the guide rail.

[0009] Preferably, five uniformly distributed storage grooves are provided on the top of the placement table. The storage grooves are slidably connected to the packaging box, preventing the packaging box from deviating from the position when placed, thereby affecting the placement of the product.

[0010] Preferably, four support frames are fixedly installed at the bottom of the conveyor belt, the guide rail and the placement table, respectively, for supporting the conveyor belt, the guide rail and the placement table.

[0011] Preferably, two sections of threads with opposite textures are provided on the threaded rod. The threaded rod is respectively connected to the clamping plates through the two sections of threads with opposite textures. When the threaded rod rotates, the two clamping plates approach each other or move away from each other.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0013] 1. In the present utility model, during use, after the product is stamped, it falls on the conveyor belt and then falls on the elastic pad along the conveyor belt. The gravity of the product pushes the U-shaped plate down, and the ejector rod contacts the first pressure sensor. The telescopic end of the electric telescopic rod stretches. At this time, the elastic force of the spring pushes the product up, and the push plate pushes the product to move until the product moves to the rightmost suction nozzle as shown in Figure 1 below. It reciprocates back and forth until the five products respectively move below the five suction nozzles. The staff starts the second cylinder, and the suction nozzle descends. The suction nozzle adsorbs the product, and then the output end of the second cylinder retracts. Then the staff starts the first cylinder, and the product moves above the packaging box. The product descends. When the product enters the packaging box, the suction nozzle releases the product. In this way, the material collection can be completed. The material collection speed is fast, the output is increased, and the manual input is reduced.

[0014] 2. In the present utility model, when the push plate contacts the product, the staff starts the motor, the threaded rod rotates, and the two clamping plates approach each other until the clamping plates contact the product. At this time, the two clamping plates push the product to move, preventing the product from tilting, so that it is difficult for the product to enter the packaging box due to tilting when it enters the packaging box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 FIG. 6 is an overall three-dimensional view of an automatic material collection and packaging integrated device proposed by the present utility model;

[0016] Figure 2 FIG. 7 is another perspective three-dimensional view of an automatic material collection and packaging integrated device proposed by the present utility model;

[0017] Figure 3 FIG. 8 is a sectional view of the guide rail of an automatic material collection and packaging integrated device proposed by the present utility model;

[0018] Figure 4 FIG. 9 is a three-dimensional view of the U-shaped frame of an automatic material collection and packaging integrated device proposed by the present utility model.

[0019] Legend: 1. Conveyor belt; 2. Guide rail; 3. Placing table; 4. Support frame; 5. Storage tank; 6. Packaging box; 7. Fixed plate; 8. Support plate; 9. First cylinder; 10. Moving plate; 11. Second cylinder; 12. Lifting plate; 13. Connecting rod; 14. Suction nozzle; 15. Electric telescopic rod; 16. Fixed groove; 17. Roller; 18. U-shaped frame; 19. Push plate; 20. Limit groove; 21. Spring; 22. Thumb rod; 23. First pressure sensor; 24. U-shaped plate; 25. Elastic pad; 26. Rotating rod; 27. Chute; 28. Threaded rod; 29. Motor; 30. Clamping plate; 31. Third cylinder; 32. Placing block; 33. Second pressure sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0021] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0022] Please refer to Figures 1 - 4, the present utility model provides a technical solution: an automatic material collection and packaging integrated device, including: a conveyor belt 1, a guide rail 2 is arranged on one side of the conveyor belt 1, a limit groove 20 is opened at the top of the guide rail 2, a first pressure sensor 23 is fixedly installed on the inner wall of the limit groove 20, four evenly distributed springs 21 are fixedly installed on the inner wall of the limit groove 20, a U-shaped plate 24 is fixedly installed at the top of the springs 21, a plurality of evenly distributed rotating rods 26 are rotatably installed inside the U-shaped plate 24, an elastic pad 25 is fixedly installed on the outer wall of the rotating rod 26, a push rod 22 is fixedly installed at the bottom of the U-shaped plate 24, a fixing plate 7 is fixedly installed at the top of the guide rail 2, an electric telescopic rod 15 is fixedly installed on the side wall of the fixing plate 7, the telescopic end of the electric telescopic rod 15 passes through the fixing plate 7 and is fixedly installed with a push plate 19, a support plate 8 is fixedly installed on the side wall of the guide rail 2, a first cylinder 9 is fixedly installed on the side wall of the support plate 8, the output end of the first cylinder 9 penetrates through the support plate 8 and is fixedly installed with a moving plate 10, a second cylinder 11 is fixedly installed on the top of the moving plate 10, the output end of the second cylinder 11 penetrates through the moving plate 10 and is fixedly installed with a lifting plate 12, five connecting rods 13 are fixedly installed at the bottom of the lifting plate 12, a suction nozzle 14 is arranged at the bottom of the connecting rod 13, a placement table 3 is arranged on one side of the guide rail 2, and five evenly distributed packaging boxes 6 are arranged on the top of the placement table 3.

[0023] As Figure 3 shown, a chute 27 is opened on the outer wall of the push plate 19, a threaded rod 28 is rotatably installed inside the chute 27, two clamping plates 30 are threadedly connected to the outer wall of the threaded rod 28, a motor 29 is fixedly installed on the outer wall of the push plate 19, the output end of the motor 29 penetrates through the push plate 19 and is fixedly connected to the threaded rod 28. When the push plate 19 contacts the product, the staff starts the motor 29, the threaded rod 28 rotates, and the two clamping plates 30 approach each other until the clamping plates 30 contact the product. At this time, the two clamping plates 30 push the product to move to prevent the product from tilting.

[0024] As Figure 2 and Figure 4 shown, five evenly distributed U-shaped frames 18 are fixedly installed at the top of the guide rail 2, a third cylinder 31 is fixedly installed at the top of the U-shaped frame 18, the output end of the third cylinder 31 penetrates through the U-shaped frame 18 and is fixedly installed with a placement block 32, a second pressure sensor 33 is fixedly installed on the side wall of the placement block 32, the third cylinder 31 starts to work, the output end stretches, and the placement block 32 and the second pressure sensor 33 descend.

[0025] As Figure 2 shown, a fixing groove 16 is opened at the top of the guide rail 2, a plurality of evenly distributed rollers 17 are rotatably installed inside the fixing groove 16, and the rollers 17 can reduce the friction when the product moves on the top of the guide rail 2.

[0026] As Figure 1As shown in the figure, five evenly distributed storage slots 5 are provided at the top of the placement table 3. The storage slots 5 are slidably connected to the packaging box 6 to prevent the packaging box 6 from deviating from its position when placed, thus affecting the placement of the product.

[0027] As Figure 1 shown in the figure, four support frames 4 are fixedly installed at the bottom of the conveyor belt 1, the guide rail 2 and the placement table 3 to support the conveyor belt 1, the guide rail 2 and the placement table 3.

[0028] As Figure 3 shown in the figure, two sections of threads with opposite textures are provided on the threaded rod 28. The threaded rod 28 is respectively connected to the clamping plates 30 through the two sections of threads with opposite textures. When the threaded rod 28 rotates, the two clamping plates 30 approach or move away from each other.

[0029] The usage method and working principle of this device: When in use, as Figure 1 shown in the figure, the third cylinder 31 on the far right starts to work, the output end stretches, the second pressure sensor 33 descends. After the product stamping is completed, it falls on the conveyor belt 1 and then falls on the elastic pad 25 along the conveyor belt 1. The gravity of the product pushes the U-shaped plate 24 to descend, the ejector rod 22 contacts the first pressure sensor 23, and the telescopic end of the electric telescopic rod 15 stretches. At this time, the elastic force of the spring 21 pushes the product to rise, and the push plate 19 pushes the product to move until the product contacts the second pressure sensor 33. At this time, the telescopic end of the electric telescopic rod 15 retracts, and the second third cylinder 31 descends, repeating back and forth until the five products respectively move beside the five second pressure sensors 33. The staff starts the second cylinder 11, the suction nozzle 14 descends, the suction nozzle 14 adsorbs the product, and then the output end of the second cylinder 11 retracts. Then the staff starts the first cylinder 9, the product moves above the packaging box 6, and the product descends. When the product enters the packaging box 6, the suction nozzle 14 releases the product, and thus the material collection is completed. The material collection speed is fast, the output is increased, and the manual input is reduced. When the push plate 19 contacts the product, the staff starts the motor 29, the threaded rod 28 rotates, and the two clamping plates 30 approach each other until the clamping plates 30 contact the product. At this time, the two clamping plates 30 push the product to move, preventing the product from tilting, so that it is difficult for the product to enter the packaging box 6 due to the product tilting after entering the packaging box 6.

[0030] The above is only a preferred embodiment of the present invention, and it is not a limitation to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. An automatic material receiving and packaging integrated equipment, characterized in that: include: A conveyor belt (1), wherein a guide rail (2) is arranged on one side of the conveyor belt (1), a limit groove (20) is provided on the top of the guide rail (2), a first pressure sensor (23) is fixedly installed on the inner wall of the limit groove (20), four evenly distributed springs (21) are fixedly installed on the inner wall of the limit groove (20), a U-shaped plate (24) is fixedly installed on the top of the spring (21), a plurality of evenly distributed rotating rods (26) are rotatably installed inside the U-shaped plate (24), an elastic pad (25) is fixedly installed on the outer wall of the rotating rod (26), a top rod (22) is fixedly installed on the bottom of the U-shaped plate (24), a fixed plate (7) is fixedly installed on the top of the guide rail (2), an electric telescopic rod (15) is fixedly installed on the side wall of the fixed plate (7), and the electric telescopic rod (15) is fixedly installed The telescopic end of the guide rail (5) passes through the fixed plate (7) and is fixedly installed with a push plate (19); the side wall of the guide rail (2) is fixedly installed with a support plate (8); the side wall of the support plate (8) is fixedly installed with a first cylinder (9); the output end of the first cylinder (9) passes through the support plate (8) and is fixedly installed with a movable plate (10); the top of the movable plate (10) is fixedly installed with a second cylinder (11); the output end of the second cylinder (11) passes through the movable plate (10) and is fixedly installed with a lifting plate (12); five connecting rods (13) are fixedly installed at the bottom of the lifting plate (12); a suction nozzle (14) is arranged at the bottom of the connecting rod (13); a placing table (3) is arranged on one side of the guide rail (2); and five evenly distributed packaging boxes (6) are arranged on the top of the placing table (3).

2. The automatic material receiving and packaging integrated equipment according to claim 1, characterized in that: The outer wall of the push plate (19) is provided with a slide groove (27), a threaded rod (28) is rotatably installed inside the slide groove (27), the outer wall of the threaded rod (28) is threadedly connected to two clamping plates (30), and a motor (29) is fixedly installed on the outer wall of the push plate (19), and the output end of the motor (29) passes through the push plate (19) and is fixedly connected to the threaded rod (28).

3. The automatic material receiving and packaging integrated equipment according to claim 2, characterized in that: Five evenly distributed U-shaped frames (18) are fixedly mounted on the top of the guide rail (2); a third cylinder (31) is fixedly mounted on the top of the U-shaped frame (18); an output end of the third cylinder (31) passes through the U-shaped frame (18) and is fixedly mounted with a placement block (32); a second pressure sensor (33) is fixedly mounted on a side wall of the placement block (32).

4. The automatic material receiving and packaging integrated equipment according to claim 1, characterized in that: A fixing groove (16) is provided at the top of the guide rail (2), and a plurality of rollers (17) evenly distributed are rotatably mounted inside the fixing groove (16).

5. The automatic material receiving and packaging integrated equipment according to claim 1, characterized in that: The top of the placement platform (3) is provided with five evenly distributed storage slots (5), and the storage slots (5) are slidably connected to the packaging box (6).

6. The automatic material receiving and packaging integrated equipment according to claim 1, characterized in that: Four support frames (4) are fixedly mounted on the bottom of the conveyor belt (1), the guide rail (2) and the placement platform (3).

7. The automatic material receiving and packaging integrated equipment according to claim 2, characterized in that: The threaded rod (28) is provided with two sections of threads with opposite textures, and the threaded rod (28) is connected to the clamping plate (30) respectively through the two sections of threads with opposite textures.