Special portable flange plate welding tool
By designing a portable flange welding tool, the coordination of the positioning sleeve, connecting sleeve and positioning mechanism is used to solve the problem of low coaxiality between the flange and the shaft head, and coaxial positioning and high-precision welding during the welding process are achieved.
Patent Information
- Application Number
- CN202421845192.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The prior art lacks welding tools specifically used to position the flange and the shaft head, resulting in a low coaxiality between the shaft head and the flange, affecting assembly and use.
A special portable flange welding tool is designed, including a positioning sleeve, a connecting sleeve and a positioning mechanism. Through the coordination of the positioning hole and the positioning pin, the flange and the shaft head are kept coaxial during welding.
It effectively improves the coaxiality of the flange and shaft head after welding, which is easy to use and high reliability, avoids the relative rotation of the flange and shaft head during welding, and improves the accuracy of welding.
Smart Images

Figure CN222957753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a special portable flange welding tooling. Background Art
[0002] The axle shaft is an important component of an automobile. As shown in the attached instruction manual Figure 6 , it is mainly composed of a bridge tube, a flange and an axle head. The flange and the axle head are fixed together by welding, and the flange is fixedly installed on the bridge tube. Currently, when welding and fixing the axle head to the flange, due to the lack of a special tooling for positioning between the flange and the axle head, after the axle head is welded to the flange, the coaxiality between the axle head and the flange is relatively low. After being assembled with the brake drum, it is likely to be in a state where it cannot rotate. Therefore, a special welding tooling for positioning between the flange and the axle head is needed to ensure the welding coaxiality between the flange and the axle head. Summary of the Utility Model
[0003] To solve the above technical problems, the utility model provides a special portable flange welding tooling that can ensure that the flange and the axle head are always in a coaxial state during welding, improve the coaxiality of the flange and the axle head after welding, is convenient to use, and has high reliability.
[0004] The special portable flange welding tooling of the utility model includes a positioning sleeve, a connecting sleeve and a positioning mechanism. A positioning hole is arranged in the positioning sleeve. The connecting sleeve is fixedly installed at the left end of the positioning sleeve, and the positioning mechanism is installed at the left end of the connecting sleeve. The positioning mechanism is used to position the flange. The positioning sleeve, the connecting sleeve and the positioning mechanism are coaxial. The positioning hole on the positioning sleeve is adapted to the outer diameter of the axle head. When welding between the flange and the axle head, place the bridge tube on the support, then pass the axle head through the positioning hole of the positioning sleeve and press against the left end of the flange. Then, position the flange through the positioning mechanism to make the axle head and the flange coaxial. Then, fix and weld the flange and the axle head through an external welding device. Since the axle head passes through the positioning hole of the positioning sleeve, and the positioning hole on the positioning sleeve is adapted to the outer diameter of the axle head, the axle head is coaxial with the positioning sleeve. Since the positioning sleeve, the connecting sleeve and the positioning mechanism are coaxial, the coaxiality of the flange and the axle head during welding can be ensured through the positioning mechanism. It can ensure that the flange and the axle head are always in a coaxial state during welding, improve the coaxiality of the flange and the axle head after welding, is convenient to use, and has high reliability.
[0005] Preferably, the positioning mechanism includes a positioning disk and multiple groups of positioning pins. The positioning disk is fixedly installed at the left end of the connecting sleeve, and multiple groups of positioning pins are fixedly installed at the left end of the positioning disk. The multiple groups of positioning pins are circumferentially distributed around the axis of the positioning sleeve. When welding the flange and the shaft head, insert the multiple groups of positioning pins on the positioning disk into the multiple mounting holes on the flange. Then, pass the shaft head through the positioning hole of the positioning sleeve and make it close to the right end of the flange. After that, the worker can weld the contact part between the flange and the shaft head through an external welding mechanism. By inserting multiple groups of positioning pins into multiple mounting holes on the flange, the coaxiality between the flange and the shaft head is ensured. At the same time, relative rotation between the flange and the shaft head during the welding process is prevented, improving the welding accuracy and reliability.
[0006] Preferably, it further includes a handle. The handle is fixedly installed at the upper end of the connecting sleeve. With the above setting, the worker can grasp the handle to move the connecting sleeve, which is convenient for carrying.
[0007] Preferably, the handle is made of steel bars, and the lower end of the handle is fixedly welded to the connecting sleeve. With the above setting, the handle can be produced by bending steel bars, which is convenient for the production and manufacturing of the handle.
[0008] Preferably, the handle is in an arc shape. With the above setting, it is convenient for the worker to grasp the handle.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: It can ensure that the flange and the shaft head always remain in a coaxial state during welding, improving the coaxiality of the flange and the shaft head after welding, being easy to use and having high reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 is the axonometric structure schematic diagram of the present utility model;
[0011] Figure 2 is the sectional structure schematic diagram of the present utility model;
[0012] Figure 3 is the structure schematic diagram of the positioning sleeve, the connecting sleeve and the positioning disk;
[0013] Figure 4 is the structure schematic diagram when the present case is in use;
[0014] Figure 5 is Figure 4 the enlarged partial structure schematic diagram at A in
[0015] Figure 6 is the structure schematic diagram of the bridge shaft.
[0016] Reference numerals in the drawings: 1, positioning sleeve; 2, connecting sleeve; 3, positioning disk; 4, handle; 5, positioning pin; 6, flange; 7, shaft head; 8, bridge pipe. Detailed implementation manners
[0017] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0018] It should be noted in advance that multiple groups of mounting holes are arranged on the flange 6 in a circumferential distribution. Embodiment
[0019] As Figures 1 to 5 , the flange welding tooling of the present utility model includes a positioning sleeve 1, a connecting sleeve 2 and a positioning mechanism. A positioning hole is arranged in the positioning sleeve 1. The connecting sleeve 2 is fixedly installed at the left end of the positioning sleeve 1. The positioning mechanism is installed at the left end of the connecting sleeve 2. The positioning mechanism is used for positioning the flange. The positioning sleeve 1, the connecting sleeve 2 and the flange are coaxial. The positioning hole on the positioning sleeve 1 is adapted to the outer diameter of the shaft head 7. When welding between the flange 6 and the shaft head 7, place the bridge pipe 8 on the support, then pass the shaft head 7 through the positioning hole of the positioning sleeve 1 and press against the left end of the flange 6, and then position the flange 6 through the positioning mechanism to make the shaft head 7 and the flange 6 coaxial. Then, fix and weld the flange 6 and the shaft head 7 through an external welding device. Since the shaft head 7 passes through the positioning hole of the positioning sleeve 1 and the positioning hole on the positioning sleeve 1 is adapted to the outer diameter of the shaft head 7, the shaft head 7 and the positioning sleeve 1 are coaxial. Since the positioning sleeve 1, the connecting sleeve 2 and the positioning mechanism are coaxial, the coaxiality of the flange 6 and the shaft head 7 during welding can be ensured through the positioning mechanism. It can ensure that the flange 6 and the shaft head 7 always remain in a coaxial state during welding, improving the coaxiality of the flange 6 and the shaft head 7 after welding. It is convenient to use and has high reliability.
[0020] As Figure 1 , the positioning mechanism includes a positioning disc 3 and multiple groups of positioning pins 5. The positioning disc 3 is fixedly installed at the left end of the connecting sleeve 2. Multiple groups of positioning pins 5 are fixedly installed at the left end of the positioning disc 3. Multiple groups of positioning pins 5 are circumferentially distributed around the axis of the positioning sleeve 1. When welding the flange 6 and the shaft head 7, insert multiple groups of positioning pins 5 on the positioning disc 3 into multiple groups of mounting holes on the flange 6, then pass the shaft head 7 through the positioning hole of the positioning sleeve 1 and press against the right end of the flange 6, and then the staff can weld the contact part between the flange 6 and the shaft head 7 through an external welding mechanism. By inserting multiple groups of positioning pins 5 into multiple mounting holes of the flange 6, the coaxiality between the flange 6 and the shaft head 7 is ensured. At the same time, relative rotation between the flange 6 and the shaft head 7 during the welding process is prevented, improving the welding accuracy and having high reliability.
[0021] The handle 4 is fixedly installed at the upper end of the connecting sleeve 2. The handle 4 is made of steel bars. The lower end of the handle 4 is fixedly welded to the connecting sleeve 2, and the handle 4 is in an arc shape.
[0022] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A special portable flange welding tool, characterized in that: The invention comprises a positioning sleeve (1), a connecting sleeve (2) and a positioning mechanism. The positioning sleeve (1) is provided with a positioning hole. The connecting sleeve (2) is fixedly mounted on the left end of the positioning sleeve (1). The positioning mechanism is mounted on the left end of the connecting sleeve (2). The positioning mechanism is used to position the flange. The positioning sleeve (1), the connecting sleeve (2) and the positioning mechanism are coaxial.
2. A special portable flange welding tool as claimed in claim 1, characterized in that: The positioning mechanism comprises a positioning plate (3) and a plurality of groups of positioning pins (5); the positioning plate (3) is fixedly mounted on the left end of the connecting sleeve (2); the plurality of groups of positioning pins (5) are all fixedly mounted on the left end of the positioning plate (3); and the plurality of groups of positioning pins (5) are distributed circumferentially around the axis of the positioning sleeve (1).
3. A special portable flange welding tool as claimed in claim 1, characterized in that: It also comprises a handle (4), which is fixedly mounted on the upper end of the connecting sleeve (2).
4. A special portable flange welding tool as claimed in claim 3, characterized in that: The handle (4) is made of steel bars, and the lower end of the handle (4) is fixedly welded to the connecting sleeve (2).
5. A special portable flange welding tool as claimed in claim 3, characterized in that: The handle (4) is in an arc shape.