Gantry stand column lightweight structure of double-linear-rail machine tool
By setting hollow holes, weight reduction holes and reinforcement plates on the gantry columns of the double-wire rail machine tool, and increasing the contact area between the column and the beam and the setting of the buffer plates, the problems of large weight and low connection reliability of traditional columns are solved, and lightweight and high strength are achieved.
Patent Information
- Application Number
- CN202421769634.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The weight of traditional gantry columns increases due to the thickened design, which cannot meet the needs of lightweight design. At the same time, the vibration of the beam is transmitted to the columns, reducing the reliability of the connection between the columns and the beams.
A lightweight structure of a gantry column for a two-line rail machine tool is designed. By setting hollow holes and weight reduction holes on the columns, combined with the setting of reinforcement plates, vertical reinforcement plates and reinforcement pipes, the contact area between the columns and the beams is increased, and vibration is absorbed through the buffer plates.
The lightweight design of the column is realized, while improving the strength of the column and the reliability of the connection with the beam, meeting the needs of lightweight and high strength.
Smart Images
Figure CN222957998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gantry machine tools, and particularly relates to a lightweight structure of a gantry column of a double-rail machine tool. Background Technique
[0002] The gantry is an important part of a double-rail machine tool and is used to support and guide the movement of tools. The gantry is composed of two columns and a cross beam. As one of the key parts of the gantry machine tool, the column is the main load-bearing part of the gantry. During its operation and use, it is not only subjected to the positive pressure from components such as the cross beam and the saddle, but also subjected to bending and torsional moments. In traditional designs, in order to ensure the structural rigidity and strength of the column, the four walls of the column are usually thickened. As a result, the overall weight of the column increases too much. To address this problem, in the prior art, a method of adding reinforcing rib plates inside the column is adopted to improve the rigidity and strength of the column, but the overall weight of the column is still relatively large, which does not meet the requirements of the existing lightweight design, and the vibration on the cross beam will be transmitted to the column, reducing the reliability of the connection between the column and the cross beam; Based on this, this application proposes a lightweight structure of a gantry column of a double-rail machine tool. Content of the Utility Model
[0003] The utility model provides a lightweight structure of a gantry column of a double-rail machine tool, which solves the problems of the large weight of the column, not meeting the lightweight requirements, and the low reliability of the connection between the column and the cross beam proposed in the above background technique.
[0004] The utility model provides the following technical solution: a lightweight structure of a gantry column of a double-rail machine tool, including a column body. Hollow holes are evenly arranged on the side wall of the column body. A reinforcing pipe is fixedly connected to the inner side of the hollow hole. A number of reinforcing rib plates are fixedly connected to the inner wall of the column body. The reinforcing rib plates are evenly distributed in the inner cavity of the column body, and a fillet is provided at the connection part between the reinforcing rib plate and the column body. An inclined support plate is fixedly connected to the inner side of the top of the column body. Vertical rib plates are evenly fixedly connected to the top of the inclined support plate. Hollow holes are provided on the vertical rib plates.
[0005] Preferably, the inner diameter of the reinforcing pipe is the same as the inner diameter of the hollow hole, and the hollow holes at the same height on both sides of the column body are connected by the reinforcing pipe.
[0006] Preferably, the thickness of the reinforcing rib plate is uniform. A reinforcing rib plate is fixed at the end of the reinforcing pipe, and a fillet is provided at the connection part between the reinforcing rib plate and the reinforcing pipe.
[0007] Preferably, a weight-reducing hole is formed in the inclined support plate, the weight-reducing hole and the vertical rib plate are arranged alternately, and a buffer plate is fixedly connected to the top of the inclined support plate.
[0008] Preferably, the vertical rib plate is located between two adjacent buffer plates, the vertical rib plate is in contact with the buffer plates, the vertical rib plate is of a triangular structure, and the end of the vertical rib plate is provided with a fillet.
[0009] Preferably, a plurality of grooves are provided at the bottom end of the column body, and bolt holes 10 or positioning holes 11 are provided at the bottom of the grooves.
[0010] Preferably, the tops of the column body, the vertical rib plate and the diagonal bracing plate are at the same height.
[0011] Compared with the prior art, the present utility model has the following beneficial effects:
[0012] 1. For the lightweight structure of the gantry column of the double-track machine tool, by providing hollow holes and weight-reducing holes on the column, the weight of the gantry column is reduced. Through the arrangement of reinforcing rib plates, vertical rib plates and reinforcing pipes, the strength of the gantry column can be improved, so that the gantry column can meet the lightweight design requirements while ensuring strength.
[0013] 2. For the lightweight structure of the gantry column of the double-track machine tool, through the arrangement of the diagonal bracing plate, the contact area between the gantry column and the cross beam is increased, the reliability of the connection between the column and the cross beam is improved, and the diagonal bracing plate increases the area where the column supports the cross beam, which can reduce the probability of deformation of the cross beam; through the arrangement of the buffer plate, the vibration transmitted from the cross beam to the column can be absorbed and reduced, and the reliability of the connection between the column and the cross beam is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a front view of the structure of the present utility model;
[0015] Figure 2 is the Figure 1 bottom view of the structure of the present utility model;
[0016] Figure 3 is the Figure 1 sectional view of the structure of the present utility model;
[0017] Figure 4 is a schematic diagram of the structure of the present utility model applied to a double-track machine tool.
[0018] In the figure: 1. Column body; 2. Hollow hole; 3. Diagonal bracing plate; 4. Vertical rib plate; 5. Reinforcing rib plate; 6. Reinforcing pipe; 7. Weight-reducing hole; 8. Groove; 9. Buffer plate; 10. Bolt hole; 11. Positioning hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] The present utility model provides a lightweight structure for the gantry column of a double-track machine tool, including a column body 1. The column body 1 is a hollow structure, and hollow holes 2 are evenly arranged on the side wall of the column body 1. A reinforcing pipe 6 is fixedly connected to the inner side of the hollow hole 2. The inner diameter of the reinforcing pipe 6 is the same as that of the hollow hole 2, and the hollow holes 2 at the same height on both sides of the column body 1 are connected by the reinforcing pipe 6. Through the arrangement of the reinforcing pipe 6, the strength of the opening part of the column body 1 can be improved. Through the arrangement of the column body 1, the weight of the column body 1 can be reduced.
[0021] A number of reinforcing rib plates 5 are fixedly connected to the inner wall of the column body 1. The thickness of the reinforcing rib plates 5 is uniform, and the reinforcing rib plates 5 are evenly distributed in the inner cavity of the column body 1. The distribution of the reinforcing rib plates 5 enables them to be evenly stressed inside the column, improving the safety performance of the gantry column. Moreover, multiple triangular structures are formed between the reinforcing rib plates 5 and the column body 1 and between the reinforcing rib plates 5, improving the stability and strengthening effect of the reinforcing rib plates 5 and enhancing the structural strength of the column body 1, making it not easy to break.
[0022] A reinforcing rib plate 5 is fixed at the end of the reinforcing pipe 6. Fillets are provided at the connection part between the reinforcing rib plate 5 and the reinforcing pipe 6, and fillets are also provided at the connection part between the reinforcing rib plate 5 and the column body 1. Through the design of the fillets, the stress at this part of the gantry column can be reduced, thereby enhancing the structural strength of the gantry column.
[0023] An inclined support plate 3 is fixedly connected to the inner side of the top of the column body 1. Vertical rib plates 4 are evenly fixedly connected to the top of the inclined support plate 3. The vertical rib plates 4 are provided with hollow holes to reduce the weight of the vertical rib plates 4. The vertical rib plates 4 are triangular structures, and fillets are provided at the ends of the vertical rib plates 4. Through the arrangement of the vertical rib plates 4, the reliability of the connection between the inclined support plate 3 and the column body 1 and the connection between the gantry column and the gantry crossbeam can be improved.
[0024] Weight reduction holes 7 are formed on the inclined support plate 3. The weight reduction holes 7 and the vertical rib plates 4 are arranged alternately. A buffer plate 9 is fixedly connected to the top of the inclined support plate 3. The material of the buffer plate 9 can be rubber. The vertical rib plates 4 are located between two adjacent buffer plates 9, and the vertical rib plates 4 are in contact with the buffer plates 9. Through the arrangement of the buffer plates 9, the resilience of the buffer plates 9 can reduce the force transmitted from the crossbeam to the gantry column through the vertical rib plates, improving the reliability of the connection between the gantry column and the gantry crossbeam.
[0025] The tops of the column body 1, the vertical rib plates 4, and the diagonal brace plates 3 are at the same height, facilitating the connection between the gantry column and the gantry crossbeam. A number of grooves 8 are provided at the bottom end of the column body 1. Bolt holes 10 or positioning holes 11 are provided at the bottom of the grooves 8. A positioning rod is provided in the positioning hole 11. When the gantry column is in use, the positioning rod is fixed to the double-track machine tool base. The positioning rod can limit the position between the column body 1 and the machine tool base, reducing the influence of vibration on the fixing bolts and further improving the stability of the gantry column.
[0026] In summary: When the lightweight structure of the gantry column of the double-track machine tool is in use, the top of the gantry column is connected to the gantry crossbeam, as Figure 4 shown, and Figure 4 the model of the double-track machine tool in
[0027] is BSM-3221. The column body 1 and the diagonal brace plate 3 support the gantry crossbeam at the same time, increasing the contact area between the gantry column and the gantry crossbeam, reducing the probability of deformation of the gantry crossbeam, and increasing the reliability of the connection between the column and the crossbeam. The gantry column is a hollow structure. The hollow holes 2, grooves 8, and weight-reducing holes 7 provided thereon all reduce the weight of the gantry column and the influence of the gantry column on the machine tool base. The setting of the reinforcing rib plates 5 and reinforcing tubes 6 improves the structural strength of the column body 1, enabling the gantry column to meet the requirements of lightweight design while ensuring structural strength. The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lightweight structure of a gantry column of a double-track machine tool, comprising a column body (1), characterized in that: The side wall of the column body (1) is evenly provided with hollow holes (2), the inner side of the hollow hole (2) is fixedly connected with a reinforcing tube (6), the inner wall of the column body (1) is fixedly connected with a plurality of reinforcing ribs (5), the reinforcing ribs (5) are evenly distributed in the inner cavity of the column body (1), and the connection parts between the reinforcing ribs (5) and the column body (1) are provided with chamfered corners, the inner side of the top of the column body (1) is fixedly connected with an inclined support plate (3), the top of the inclined support plate (3) is evenly fixedly connected with a vertical rib plate (4), and the vertical rib plate (4) is provided with hollow holes.
2. The lightweight structure of the gantry column of a double-line rail machine tool according to claim 1 is characterized in that: The inner diameter of the reinforcing tube (6) is the same as the inner diameter of the hollow hole (2), and the hollow holes (2) at the same height on both sides of the column body (1) are connected via the reinforcing tube (6).
3. The lightweight structure of the gantry column of a double-line rail machine tool according to claim 1 is characterized in that: The reinforcing rib plate (5) has a uniform thickness, the reinforcing rib plate (5) is fixed to the end of the reinforcing tube (6), and a chamfer is provided at the connection portion between the reinforcing rib plate (5) and the reinforcing tube (6).
4. The lightweight structure of the gantry column of a double-line rail machine tool according to claim 1 is characterized in that: The diagonal brace plate (3) is provided with weight-reducing holes (7), the weight-reducing holes (7) and the vertical rib plates (4) are arranged alternately, and a buffer plate (9) is fixedly connected to the top of the diagonal brace plate (3).
5. The lightweight structure of the gantry column of a double-line rail machine tool according to claim 4 is characterized in that: The vertical rib plate (4) is located between two adjacent buffer plates (9), the vertical rib plate (4) is in contact with the buffer plate (9), the vertical rib plate (4) is a triangular structure, and the end of the vertical rib plate (4) is provided with a rounded corner.
6. The lightweight structure of the gantry column of a double-line rail machine tool according to claim 1 is characterized in that: The bottom end of the column body (1) is provided with a plurality of grooves (8), and the bottom of the grooves (8) is provided with bolt holes (10) or positioning holes (11).
7. The lightweight structure of the gantry column of a double-line rail machine tool according to claim 1 is characterized in that: The tops of the column body (1), the vertical rib plate (4) and the diagonal support plate (3) are at the same height.