Air deflector machining platform

Abstract

The utility model discloses an air deflector machining platform which comprises a base, and a deck plate is arranged at the upper end of the base. A grinding assembly and a trimming assembly are arranged above the deck plate, and the grinding assembly and the trimming assembly are arranged side by side. The polishing assembly and the trimming assembly are integrated on the same platform and are arranged side by side, so that the upper surface and the side edge of the air deflector can be polished and trimmed in the same working procedure, the air deflector does not need to be turned over, the machining efficiency is greatly improved, and the production cost is reduced; and in addition, the design of the whole machining platform fully considers the requirement of automatic operation, the characteristic of high automation is reflected from automatic conveying of the conveying roller way to automatic adjustment and operation of the grinding and trimming mechanism, manual intervention is reduced, the overall automation level of a production line is improved, and the machining efficiency and quality are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of air conditioner parts processing, in particular to a wind deflector processing platform. Background Technique

[0002] As an indispensable device in modern life, the air conditioner undertakes the important responsibilities of regulating indoor temperature, humidity, air flow speed and improving air purity to meet the increasingly diverse production and living needs of people. Existing indoor air conditioners are usually equipped with air outlets to achieve the circulation and renewal of indoor air, and the wind deflector, as a key component in the air conditioner design, is widely used to achieve flexible adjustment of the wind direction.

[0003] The air conditioner wind deflector is an important component installed at the air outlet of the air conditioner, mainly responsible for guiding and escorting the air at the air outlet of the air conditioner. The processing procedures of the wind deflector cover multiple links such as injection molding, cutting, grinding and spraying. During the grinding process, the wind deflector needs to be firmly fixed, and then a professional grinding device is used to polish and grind the wind deflector; however, the existing grinding devices have obvious limitations, that is, they cannot grind the upper surface and the side edges of the wind deflector at the same time, which results in the need to perform a flipping operation to grind the side edges after the upper surface of the wind deflector is ground, greatly reducing the processing efficiency and increasing the production cost. Summary of the Invention

[0004] The purpose of the utility model is to provide a wind deflector processing platform to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A wind deflector processing platform includes a base, and a table board is arranged at the upper end of the base; a grinding assembly and a trimming assembly are arranged above the table board, and the grinding assembly and the trimming assembly are arranged side by side; the grinding assembly includes a fixing frame, and the lower end of the fixing frame is fixedly connected to the table board through a connecting plate; a support cross beam is arranged at the upper end of the fixing frame, and a first linear lead screw slide is fixedly installed at the upper end of the support cross beam; a second linear lead screw slide is fixedly connected to the sliding seat of the first linear lead screw slide, and the second linear lead screw slide is arranged perpendicular to the first linear lead screw slide; a support plate is fixedly connected to the sliding seat of the second linear lead screw slide, and a grinding motor is fixedly installed on the support plate; the trimming assembly includes a support seat, and two limiting baffles are symmetrically installed on both sides of the upper end of the support seat; a plurality of rollers are arranged between the two limiting baffles, and the plurality of rollers are arranged at equal intervals and form a conveying roller path; a first trimming mechanism, a second trimming mechanism and a third trimming mechanism are symmetrically arranged above the conveying roller path along its conveying direction in sequence, and the first trimming mechanism, the second trimming mechanism and the third trimming mechanism are respectively fixedly connected to the inner wall of the limiting baffle.

[0007] Preferably, the second linear lead screw slide table extends towards the trimming assembly side, and the grinding motor is arranged directly above the conveyor roller path.

[0008] Preferably, a grinding head is fixedly installed on the output shaft of the grinding motor, and an air blowing pipe is arranged on one side of the grinding motor, and the nozzle of the air blowing pipe extends to the side of the grinding head.

[0009] Preferably, the first trimming mechanism includes a first electric telescopic rod, and the rod body of the first electric telescopic rod is fixedly connected to the inner wall of the limit baffle; a first connecting plate is arranged at the front end of the movable rod of the first electric telescopic rod, and a first mounting seat is installed on the first connecting plate; a first guiding groove is formed at the front end of the first mounting seat, a first trimming roller is arranged in the first guiding groove, and first flexible extrusion blocks are symmetrically installed at both ends of the first guiding groove.

[0010] Preferably, the second trimming mechanism includes a second electric telescopic rod, and the rod body of the second electric telescopic rod is fixedly connected to the inner wall of the limit baffle; a second connecting plate is arranged at the front end of the movable rod of the second electric telescopic rod, and a second mounting seat is installed on the second connecting plate; a second guiding groove is formed at the front end of the second mounting seat, and a second trimming roller is arranged in the second guiding groove.

[0011] Preferably, the third trimming mechanism includes a third electric telescopic rod, and the rod body of the third electric telescopic rod is fixedly connected to the inner wall of the limit baffle; a third connecting plate is arranged at the front end of the movable rod of the third electric telescopic rod, and a third mounting seat is installed on the third connecting plate; a third guiding groove is formed at the front end of the third mounting seat, a third trimming roller is arranged in the third guiding groove, and second flexible extrusion blocks are symmetrically installed at both ends of the third guiding groove.

[0012] Preferably, a blanking port is formed at the lower end of the support seat, a waste recycling box is arranged below the support seat, and the waste recycling box is arranged directly below the blanking port.

[0013] Preferably, rollers are respectively arranged at the four corners of the lower end of the base, and movable foot cups are arranged side by side on one side of the rollers.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: By integrating a grinding component and a trimming component on the same platform and arranging them side by side, the upper surface and the side of the air deflector can be ground and trimmed in the same process without flipping the air deflector, thus greatly improving the processing efficiency and reducing the production cost. Among them, the grinding component adopts a double linear lead screw slide structure, which can accurately control the position and movement trajectory of the grinding motor to ensure the uniformity and accuracy of grinding. The trimming component realizes the precise adjustment and stable operation of the trimming roller through an electric telescopic rod and a guide groove structure, further improving the processing quality. The design of the entire processing platform fully considers the requirements of automated operation. From the automatic conveying of the conveyor roller path to the automatic adjustment and operation of the grinding and trimming mechanisms, it reflects a high degree of automation characteristics, reduces manual intervention, improves the overall automation level of the production line, greatly improves the processing efficiency and quality, optimizes the working environment, has strong practicability, and broad market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 is a schematic structural diagram of the grinding component of the present utility model;

[0017] Figure 3 is a schematic structural diagram of the trimming component of the present utility model;

[0018] Figure 4 is a schematic structural diagram of the first trimming mechanism of the present utility model;

[0019] Figure 5 is a schematic structural diagram of the second trimming mechanism of the present utility model;

[0020] Figure 6 is a schematic structural diagram of the third trimming mechanism of the present utility model.

[0021] Wherein: 1. Base; 2. Table panel; 3. Grinding assembly; 301. Fixed frame; 302. Connecting plate; 303. Support cross beam; 304. First linear lead screw slide; 305. Second linear lead screw slide; 306. Support plate; 307. Grinding motor; 4. Edge trimming assembly; 401. Support base; 402. Limit baffle; 403. Roller; 5. First edge trimming mechanism; 501. First electric telescopic rod; 502. First connecting plate; 503. First mounting seat; 504. First guide groove; 505. First edge trimming roller; 506. First flexible extrusion block; 6. Second edge trimming mechanism; 601. Second electric telescopic rod; 602. Second connecting plate; 603. Second mounting seat; 604. Second guide groove; 605. Second edge trimming roller; 7. Third edge trimming mechanism; 701. Third electric telescopic rod; 702. Third connecting plate; 703. Third mounting seat; 704. Third guide groove; 705. Third edge trimming roller; 706. Second flexible extrusion block; 8. Grinding head; 9. Air blowing pipe; 10. Material dropping port; 11. Waste recycling box; 12. Roller; 13. Movable foot cup. Detailed implementation mode

[0022] The following further elaborates on the present utility model with reference to the accompanying drawings.

[0023] Please refer to Figures 1 to 6 , to achieve the above object, the present utility model provides the following technical solutions:

[0024] An air deflector processing platform, including a base 1, wherein a table board 2 is provided at the upper end of the base 1; a grinding assembly 3 and a trimming assembly 4 are provided above the table board 2, and the grinding assembly 3 and the trimming assembly 4 are arranged side by side; the grinding assembly 3 includes a fixing frame 301, wherein the lower end of the fixing frame 301 is fixedly connected to the table board 2 through a connecting plate 302; a support cross beam 303 is provided at the upper end of the fixing frame 301, and a first linear lead screw slide 304 is provided on the support cross beam 303; the first linear lead screw slide 304 is fixedly connected to the support cross beam 303, and a second linear lead screw slide 305 is fixedly connected to the sliding seat of the first linear lead screw slide 304, and the second linear lead screw slide 305 is arranged perpendicular to the first linear lead screw slide 304; a support plate 306 is fixedly connected to the sliding seat of the second linear lead screw slide 305, wherein the support plate 306 is an L-shaped structure, the upper end of the support plate 306 is fixedly connected to the sliding seat of the second linear lead screw slide 305, and a grinding motor 307 is fixedly installed at the lower end of the support plate 306; the grinding motor 307 is used for grinding the surface of the air deflector, and realizes the precise movement of the grinding motor 307 in the X-axis and Y-axis directions through the combined movement of the first linear lead screw slide 304 and the second linear lead screw slide 305; the trimming assembly 4 includes a support seat 401, and two limit baffles 402 are symmetrically installed on both sides of the upper end of the support seat 401; a plurality of rollers 403 are provided between the two limit baffles 402, and the plurality of rollers 403 are arranged at equal intervals and form a conveying roller path, and the conveying roller path is used for conveying the air deflector; above the conveying roller path, a first trimming mechanism 5, a second trimming mechanism 6 and a third trimming mechanism 7 are symmetrically arranged in sequence along the conveying direction, and the first trimming mechanism 5, the second trimming mechanism 6 and the third trimming mechanism 7 are respectively fixedly connected to the inner wall of the limit baffle 402 and perform trimming treatment on the side edges of the air deflector.

[0025] During processing, first place the air deflector to be processed on the conveyor roller path, ensuring that the air deflector is stably positioned between the two limit baffles 402. Start the power supply of the processing platform to ensure that all mechanical equipment is in normal working condition; according to the size and shape of the air deflector, adjust the position of the grinding motor 307. Through the combined movement of the first linear screw slide 304 and the second linear screw slide 305, move the grinding motor 307 to an appropriate position above the air deflector; start the grinding motor 307. When the conveyor roller path drives the air deflector to move forward, the grinding motor 307 grinds the upper surface of the air deflector to remove burrs and uneven parts on the surface; during the process of the grinding motor 307 grinding the upper surface of the air deflector, the trimming assembly 4 also starts to trim the air deflector at the same time; the first trimming mechanism 5, the second trimming mechanism 6, and the third trimming mechanism 7 are used to trim the sides of the air deflector in sequence to remove the excess corners and burrs and ensure that the sides are flat and smooth; after grinding and trimming, the air deflector continues to move forward along the conveyor roller path until it leaves the processing platform. The processed air deflector is collected or further processed for subsequent use or installation; through the coordinated work of the grinding assembly 3 and the trimming assembly 4, efficient and precise processing of the air deflector is achieved; moreover, the entire process has a high degree of automation, is easy to operate, and greatly improves the processing efficiency and quality.

[0026] Please refer to Figure 1 、 Figure 2 As an embodiment of the present utility model, the second linear screw slide 305 extends towards the trimming assembly 4 side, and the grinding motor 307 is arranged directly above the conveyor roller path; a grinding head 8 is fixedly installed on the output shaft of the grinding motor 307, and an air blowing pipe 9 is arranged on one side of the grinding motor 307; the air blowing pipe 9 is fixedly connected to the support plate 306, and the nozzle of the air blowing pipe 9 extends to the side of the grinding head 8.

[0027] In the above-mentioned solution, through the combined movement of the first linear screw slide 304 and the second linear screw slide 305, the position of the grinding motor 307 can be precisely adjusted. This flexibility enables the processing platform to adapt to the processing requirements of air deflectors of various different specifications and shapes; among them, when the second linear screw slide 305 extends towards the trimming assembly 4 side and the grinding motor 307 is arranged directly above the conveyor roller path, the grinding motor 307 mainly performs precise grinding on the upper surface of the air deflector and clears the generated dust and debris through the air blowing pipe 9 to ensure the cleanliness of the processing environment and the consistency of the processing quality.

[0028] During operation, the grinding motor 307 is started, so that the grinding head 8 rotates with the rotation of the output shaft and generates a grinding force; when the conveyor roller drives the air deflector forward, the grinding head 8 grinds the upper surface of the air deflector to remove burrs and uneven parts on the surface; during the grinding process, a large amount of dust and debris will be generated. To keep the working environment clean, a blowing pipe 9 is provided on one side of the grinding motor 307, and the nozzle of the blowing pipe 9 extends to the side of the grinding head 8. When the grinding head 8 grinds the air deflector, the blowing pipe 9 works simultaneously to blow away the generated dust and debris; through the continuous operation of the grinding motor 307 and the blowing pipe 9, the air deflectors passing continuously through the conveyor roller are ground and the dust is cleaned, which can ensure that each air deflector undergoes the same grinding process and guarantee the consistency and quality of processing.

[0029] Please refer to Figure 3 , Figure 4 , as an embodiment of the present utility model, the first trimming mechanism 5 includes a first electric telescopic rod 501, wherein the rod body of the first electric telescopic rod 501 is fixedly connected to the inner wall of the limit baffle 402; a first connecting plate 502 is provided at the front end of the movable rod of the first electric telescopic rod 501, and a first mounting seat 503 is mounted on the first connecting plate 502; a first guiding groove 504 is opened at the front end of the first mounting seat 503, and a first trimming roller 505 is provided in the first guiding groove 504, and first flexible extrusion blocks 506 are symmetrically mounted at both ends of the first guiding groove 504.

[0030] In the above-mentioned solution, the rod body of the first electric telescopic rod 501 is fixedly connected to the inner wall of the limit baffle 402 to ensure the stability of the first trimming mechanism 5 during operation. A first connecting plate 502 is provided at the front end of the movable rod of the first electric telescopic rod 501, and a first mounting seat 503 is mounted on the first connecting plate 502. This structure enables the first mounting seat 503 to move in a specific direction under the drive of the first electric telescopic rod 501; a first guiding groove 504 is opened at the front end of the first mounting seat 503, and the first trimming roller 505 is arranged in the first guiding groove 504. This design allows the first trimming roller 505 to have a certain movement space in the first guiding groove 504 to adapt to air deflectors of different shapes and sizes.

[0031] Furthermore, first flexible extrusion blocks 506 are symmetrically mounted at both ends of the first guiding groove 504. The first flexible extrusion blocks 506 play a key role during the trimming process. When the air deflector passes through the first trimming mechanism 5, the first trimming roller 505 trims the side edge of the air deflector; at the same time, the first flexible extrusion blocks 506 extrude the air deflector from both sides to ensure that the first trimming roller 505 can closely contact the side edge of the air deflector, thereby achieving an accurate trimming effect.

[0032] Please refer toFigure 3 , Figure 5 , as an embodiment of the present utility model, the second trimming mechanism 6 includes a second electric telescopic rod 601, wherein the rod body of the second electric telescopic rod 601 is fixedly connected to the inner wall of the limit baffle 402; a second connecting plate 602 is provided at the front end of the movable rod of the second electric telescopic rod 601, and a second mounting seat 603 is mounted on the second connecting plate 602; a second guide groove 604 is formed at the front end of the second mounting seat 603, and a second trimming roller 605 is provided in the second guide groove 604.

[0033] In the above-mentioned solution, when the second electric telescopic rod 601 starts to work, its movable rod will perform telescopic movement, and this telescopic movement is transmitted to the second mounting seat 603 through the second connecting plate 602, and then the second trimming roller 605 in the second guide groove 604 is driven by the second mounting seat 603 to move; during the movement of the second trimming roller 605, it will contact the side edge of the passing air guide plate, so as to trim the edge of the air guide plate, remove the redundant part or flatten the edge, and realize the automatic trimming operation of the second trimming mechanism 6.

[0034] Please refer to Figure 3 , Figure 6 , as an embodiment of the present utility model, the third trimming mechanism 7 includes a third electric telescopic rod 701, wherein the rod body of the third electric telescopic rod 701 is fixedly connected to the inner wall of the limit baffle 402; a third connecting plate 702 is provided at the front end of the movable rod of the third electric telescopic rod 701, and a third mounting seat 703 is mounted on the third connecting plate 702; a third guide groove 704 is formed at the front end of the third mounting seat 703, and a third trimming roller 705 is provided in the third guide groove 704, and second flexible extrusion blocks 706 are symmetrically mounted at both ends of the third guide groove 704.

[0035] In the above-mentioned solution, when the third electric telescopic rod 701 starts to work, its movable rod will perform telescopic movement, and this telescopic movement is transmitted to the third mounting seat 703 through the third connecting plate 702, and then the third trimming roller 705 in the third guide groove 704 is driven by the third mounting seat 703 to move; during the movement of the third trimming roller 705, it will contact the side edge of the passing air guide plate, so that the third trimming roller 705 trims the edge of the air guide plate, removes the redundant part or flattens the edge; at the same time, the second flexible extrusion blocks 706 play a role in fixing the position of the air guide plate and preventing it from shifting during the trimming process, thereby improving the trimming quality and effect of the third trimming mechanism 7.

[0036] Please refer to Figure 1 , Figure 3, as an embodiment of the present utility model, a blanking port 10 is opened at the lower end of the support base 401. A waste recycling box 11 is provided below the support base 401, and the waste recycling box 11 is arranged directly below the blanking port 10.

[0037] In the above-mentioned solution, a blanking port 10 is opened at the lower end of the support base 401. The position and size of the blanking port 10 are accurately calculated to ensure that the waste can fall into the waste recycling box 11 below accurately and without error. The main function of the waste recycling box 11 is to receive the waste falling from the blanking port 10 and collect and store it. Through the waste recycling box 11, it is possible to effectively prevent the waste from scattering in the working environment and keep the working area clean and hygienic. When the waste in the waste recycling box 11 accumulates to a certain amount, it can be taken out and further processed or recycled.

[0038] Please refer to Figure 1 , as an embodiment of the present utility model, rollers 12 are respectively provided at the four corner positions of the lower end of the base 1. An adjustable foot cup 13 is installed side by side on one side of the roller 12.

[0039] In the above-mentioned solution, the rollers 12 are installed at the four corner positions of the lower end of the base 1, enabling the entire device or mechanism to move easily. When it is necessary to change the position of the device or adjust the layout, the rollers 12 provide convenient mobility. The adjustable foot cup 13 is installed side by side on one side of the roller 12. The main function of the adjustable foot cup 13 is to provide stable support. When the device needs to stay in a certain position for long-term operation, the height of the adjustable foot cup 13 can be adjusted to ensure the stability and balance of the device. The adjustable foot cup 13 can also adapt to different ground heights, enabling the device to remain stable in various environments, thereby improving the use efficiency and convenience of the device and reducing the labor intensity of manual movement and fixation.

[0040] Although the specific implementation manners of the present utility model are described above, those skilled in the art should understand that these are only examples. The protection scope of the present utility model is defined by the appended claims. Without departing from the principle and essence of the present utility model, those skilled in the art can make various changes or modifications to these implementation manners, but these changes and modifications all fall within the protection scope of the present utility model.

Claims

1. A wind deflector processing platform, comprising a base (1), wherein a table panel (2) is provided at the upper end of the base (1); characterized in that: A grinding assembly (3) and a trimming assembly (4) are provided above the table panel (2), wherein the grinding assembly (3) and the trimming assembly (4) are arranged side by side; the grinding assembly (3) comprises a fixed frame (301), wherein the lower end of the fixed frame (301) is fixedly connected to the table panel (2) via a connecting plate (302); a supporting crossbeam (303) is provided at the upper end of the fixed frame (301), wherein a first linear screw slide (304) is fixedly mounted at the upper end of the supporting crossbeam (303); a second linear screw slide (305) is fixedly connected to the sliding seat of the first linear screw slide (304), wherein the second linear screw slide (305) and the first linear screw slide (304) are arranged perpendicular to each other; the second linear screw slide (30 5) is fixedly connected to a support plate (306), wherein a grinding motor (307) is fixedly mounted on the support plate (306); the trimming assembly (4) comprises a support seat (401), wherein two limit baffles (402) are symmetrically mounted on both sides of the upper end of the support seat (401); a plurality of rollers (403) are arranged between the two limit baffles (402), wherein the plurality of rollers (403) are equidistantly arranged and form a conveying roller; a first trimming mechanism (5), a second trimming mechanism (6) and a third trimming mechanism (7) are symmetrically arranged in sequence above the conveying roller along its conveying direction, wherein the first trimming mechanism (5), the second trimming mechanism (6) and the third trimming mechanism (7) are respectively fixedly connected to the inner wall of the limit baffle (402).

2. The air guide plate processing platform according to claim 1, characterized in that: The second linear screw slide (305) extends toward one side of the trimming assembly (4), wherein the grinding motor (307) is arranged directly above the conveying roller.

3. The air guide plate processing platform according to claim 2, characterized in that: A grinding head (8) is fixedly mounted on the output shaft of the grinding motor (307), wherein an air blowing pipe (9) is provided on one side of the grinding motor (307), and a nozzle of the air blowing pipe (9) extends to the side of the grinding head (8).

4. The air guide plate processing platform according to claim 1, characterized in that: The first trimming mechanism (5) comprises a first electric telescopic rod (501), wherein the rod body of the first electric telescopic rod (501) is fixedly connected to the inner wall of the limit baffle (402); a first connecting plate (502) is provided at the front end of the movable rod of the first electric telescopic rod (501), wherein a first mounting seat (503) is mounted on the first connecting plate (502); a first guide groove (504) is provided at the front end of the first mounting seat (503), wherein a first trimming roller (505) is provided in the first guide groove (504), wherein first flexible extrusion blocks (506) are symmetrically mounted at both ends of the first guide groove (504).

5. The air guide plate processing platform according to claim 1, characterized in that: The second trimming mechanism (6) comprises a second electric telescopic rod (601), wherein the rod body of the second electric telescopic rod (601) is fixedly connected to the inner wall of the limit baffle (402); a second connecting plate (602) is provided at the front end of the movable rod of the second electric telescopic rod (601), wherein a second mounting seat (603) is mounted on the second connecting plate (602); a second guide groove (604) is provided at the front end of the second mounting seat (603), wherein a second trimming roller (605) is provided in the second guide groove (604).

6. The air guide plate processing platform according to claim 1, characterized in that: The third trimming mechanism (7) comprises a third electric telescopic rod (701), wherein the rod body of the third electric telescopic rod (701) is fixedly connected to the inner wall of the limit baffle (402); a third connecting plate (702) is provided at the front end of the movable rod of the third electric telescopic rod (701), wherein a third mounting seat (703) is mounted on the third connecting plate (702); a third guide groove (704) is provided at the front end of the third mounting seat (703), wherein a third trimming roller (705) is provided in the third guide groove (704), and second flexible extrusion blocks (706) are symmetrically mounted at both ends of the third guide groove (704).

7. The air guide plate processing platform according to claim 1, characterized in that: The support seat (401) is provided with a material drop opening (10) at the lower end, wherein a waste material recovery box (11) is provided below the material drop opening (10).

8. The air guide plate processing platform according to claim 1, characterized in that: Rollers (12) are respectively arranged at the four corners of the lower end of the base (1), wherein a movable foot cup (13) is installed side by side on one side of the roller (12).

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