Adjustable polishing die assembly and combined polishing equipment comprising same
By designing adjustable polishing mold components and fixing fixtures, the problem of polishing the square step sealing surface of optical glass is solved, and multi-spec batch processing is achieved, which improves efficiency and flexibility and reduces costs.
Patent Information
- Application Number
- CN202422081277.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The prior art is difficult to effectively solve the polishing problem of square step sealing surface of optical glass, resulting in long processing time, high cost and low efficiency, and cannot meet the polishing requirements.
An adjustable polishing mold assembly is designed, including an adjustable polishing mold and a fixing fixture. By selecting the appropriate polishing block material and shape, and adjusting the distance between the polishing blocks, combined with the batch processing capability of the fixing fixture, multi-spec batch processing is achieved.
Shorten the processing cycle, improve processing efficiency, reduce costs, achieve efficient polishing effect, meet the processing needs of multi-special products, and improve production efficiency and flexibility.
Smart Images

Figure CN222958237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cold processing of optical glass, in particular to an adjustable polishing die assembly for a square step sealing surface of optical glass and a combined polishing device including the same. Background Technique
[0002] In vacuum devices, optical window glass plays a crucial role. It is not only a structural component of the device, but also directly affects the performance and reliability of the device. The sealing surface of the window glass is a key part for sealing with other components (such as glass, ceramics, metals, and composite materials, etc.). The polishing quality of the sealing surface plays a crucial role in ensuring the sealing performance of the vacuum device. Effectively sealing the vacuum device can prevent external air and moisture from entering, thereby protecting the electronic components inside the device from the external environment and ensuring the stability and service life of the device.
[0003] In vacuum devices, common optical window glass is step-shaped, and the steps are circular. However, there are also a few vacuum devices that require the sealing surface of the window glass to be square. There are many polishing dies for circular step sealing surfaces, but few for square step sealing surfaces. The square step sealing surface mainly includes a step side surface and a step surface. Due to the special shape and non-uniform size specifications, polishing dies need to be customized one by one according to different square step sizes, resulting in problems such as long processing time, high cost, low efficiency, and failure to meet the polishing requirements. Content of the Utility Model
[0004] In view of this, the main purpose of the present utility model is to provide an adjustable polishing die assembly for a square step sealing surface of optical glass and a combined polishing device including the same. The technical problem to be solved is that polishing blocks of appropriate materials and shapes can be selected according to the material and size of the processed glass, and the distance between the polishing blocks can be adjusted. At the same time, the fixed fixture can process multiple products in batches, shortening the processing cycle, improving the processing efficiency, and reducing costs.
[0005] The purpose of the present utility model and the solution to its technical problems are achieved by adopting the following technical solutions. An adjustable polishing die assembly for a square step sealing surface of optical glass proposed according to the present utility model includes:
[0006] An adjustable polishing die, which includes a platform, and polishing blocks are arranged on the platform;
[0007] A fixed fixture for clamping the glass, which is located on both sides and above the adjustable polishing die.
[0008] Preferably, in the aforementioned adjustable polishing die assembly for a square step sealing surface of optical glass, the platform is of a square structure, and positioning holes are respectively provided at the four corners of the platform.
[0009] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, the platform has a cuboid or cube structure.
[0010] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, fixing pieces are respectively arranged on two symmetrical sides of the platform.
[0011] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, oblong holes are formed in the fixing pieces.
[0012] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, screws corresponding to the oblong holes are arranged on the oblong holes.
[0013] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, the fixed clamp includes a support rod, a pressing rod and a clamping block. The pressing rod is connected with the support rod, and the clamping block is fixed on the pressing rod.
[0014] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, the pressing rod is located above the adjustable polishing die.
[0015] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, the support rods are located on two sides of the adjustable polishing die.
[0016] Preferably, in the adjustable polishing die assembly for the square step sealing surface of the optical glass, the adjustable polishing die assembly for the square step sealing surface of the optical glass includes at least one adjustable polishing die.
[0017] The object of the present invention and the technical problems to be solved are achieved by adopting the following technical solutions. A combined polishing device according to the present invention includes a base, a horizontal vibration table is installed on the base, and an adjustable polishing die assembly for the square step sealing surface of the optical glass is arranged on the horizontal vibration table; the adjustable polishing die assembly for the square step sealing surface of the optical glass includes:
[0018] An adjustable polishing die, which includes a platform, and polishing blocks are arranged on the platform;
[0019] A fixed clamp for clamping the glass, which is located on two sides and above the adjustable polishing die.
[0020] Preferably, in the aforementioned combined polishing equipment, the horizontal vibrating table fixes the adjustable polishing die assembly for the square step sealing surface of the optical glass through a positioning member.
[0021] Preferably, in the aforementioned combined polishing equipment, the horizontal vibrating table is connected to the base through a connecting member.
[0022] Compared with the prior art, the adjustable polishing die assembly provided by the present utility model and the combined polishing equipment including the same have at least the following advantages:
[0023] 1. For the adjustable polishing die assembly for the square step sealing surface of the optical glass provided by the present utility model, its polishing blocks can select appropriate materials according to the glass model, and are designed and processed according to dimensions such as the width, height, and angle of the square step sealing surface, and then fixed to the platform; from the perspective of mold manufacturing, the polishing die assembly saves at least half of the processing time compared with the integral polishing die; the manufacturing time of the integral polishing die is 20 - 30 days, after changing to the adjustable polishing die, the processing time is shortened to 10 - 15 days, and if only the polishing blocks are processed, it only takes 3 - 5 days.
[0024] 2. For the adjustable polishing die assembly for the square step sealing surface of the optical glass provided by the present utility model, its fixing fixture can fix multiple optical glasses to be processed at one time; the product changes from single - specification single - piece processing to multi - specification batch processing, optimizing the process, meeting the polishing requirements, improving production efficiency, and reducing the product processing cost; taking the example that there are three adjustable polishing dies in the polishing die assembly, originally it took 20 minutes to polish the sealing surface of one optical glass with an integral polishing die, now 20 minutes can polish the square sealing surfaces of three optical glasses, and the efficiency is increased by 30%; at the same time, these three optical glasses can be products of the same specification or products of different specification types, and the processing flexibility is also higher.
[0025] The above description is only an overview of the technical solution of the present utility model. In order to be able to understand the technical means of the present utility model more clearly and implement it according to the content of the description, the following takes the preferred embodiments of the present utility model as detailed descriptions as follows. Brief Description of the Drawings
[0026] Figure 1 It is one of the structural schematic diagrams of a single die in the adjustable polishing die assembly for the square step sealing surface of the optical glass of the present utility model;
[0027] Figure 2 It is the second structural schematic diagram of a single die in the adjustable polishing die assembly for the square step sealing surface of the optical glass of the present utility model;
[0028] Figure 3Structural schematic diagram of the adjustable polishing die assembly for the square step sealing surface of optical glass of the present utility model;
[0029] Figure 4 Structural schematic diagram of the combined polishing equipment of the present utility model. Detailed implementation manners
[0030] To further elaborate on the technical means and effects adopted by the present utility model to achieve the intended utility model purpose, the following combines preferred embodiments to detail the specific implementation manners, structures, features, and effects of the adjustable polishing die assembly and the combined polishing equipment including the same according to the present utility model. In the following description, different "one embodiment" or "embodiment" do not necessarily refer to the same embodiment. In addition, the specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.
[0031] Please refer to Figures 1 to 3 , some embodiments of the present utility model provide an adjustable polishing die assembly for the square step sealing surface of optical glass, which includes:
[0032] An adjustable polishing die, which includes a platform 10, and a polishing block 20 is arranged on the platform 10;
[0033] A fixed fixture for clamping the glass, which is located on both sides and above the adjustable polishing die.
[0034] In some embodiments, optionally, the platform 10 can be a square structure, and positioning holes 12 are respectively provided at the four corners of the platform 10 for fixing the die assembly on the horizontal vibrating table 50.
[0035] In some embodiments, optionally, according to the positioning holes and die design, the platform 10 can be a cuboid or cube structure.
[0036] In some embodiments, optionally, fixing pieces 11 are respectively arranged on the symmetric sides of the platform 10 for fixing the polishing block 20; the distance of the polishing block 20 can be adjusted according to the size of the square step glass to be polished; a suitable shape can be customized and processed according to the angle of the square step sealing surface to be polished; a suitable material and shape can be selected and designed and processed according to the model and size specifications of the square step glass to be polished, and then fixed to the platform; it can be disassembled and replaced; from the perspective of die making, the polishing die assembly saves at least half of the processing time compared with the integral polishing die; the production time of the integral polishing die is 20 - 30 days, and after changing to the adjustable polishing die, the processing time is shortened to 10 - 15 days, and if only the polishing block is processed, it only takes 3 - 5 days.
[0037] In some embodiments, optionally, the fixing piece 11 is provided with an oblong hole 13 for adjusting the distance between the polishing blocks 20.
[0038] In some embodiments, optionally, a screw 30 corresponding to the oblong hole 13 is arranged on the oblong hole 13. The polishing block 20 and the platform 10 can be fixed into one body through the screw 30; the polishing block 20 can also move in the oblong hole 13 of the fixing piece to adjust the fixing position of the polishing block 20.
[0039] In some embodiments, optionally, the fixing fixture includes a support rod 41, a pressing rod 42 and a clamping block 43. The pressing rod 42 is connected to the support rod 41, and the clamping block 43 is fixed on the pressing rod 42 for fixing the position of the optical glass during processing, so that the optical glass does not move with the horizontal vibration of the platform 10. The support rod 41 is located on the base 60 or on the ground near the combined polishing device. When the horizontal vibration table 50 operates, the position of the support rod 41 is fixed and does not vibrate horizontally with it.
[0040] In some embodiments, optionally, the pressing rod 42 is located above the polishing die, and the support rods 41 are located on both sides of the polishing die. The distance between the pressing rod 42 and the polishing block 20 can be adjusted through the support rods 41.
[0041] In some embodiments, optionally, the adjustable polishing die assembly for the square step sealing surface of the optical glass includes at least one adjustable polishing die, for example, it can be three adjustable polishing dies, as shown in Figure 3 . Originally, it took 20 minutes for a whole polishing die to polish the sealing surface product of one optical glass. Now, three square sealing surfaces of optical glass can be polished in 20 minutes, and the production efficiency has increased by 30%. While meeting the polishing requirements, it has changed from only being able to process one specification product at a time to being able to process the same or different specification products simultaneously, with higher processing flexibility.
[0042] As Figure 4 shown, some embodiments of the present invention also provide a combined polishing device. The combined polishing device includes a base 60, a horizontal vibration table 50 is installed on the base, and the above-mentioned adjustable polishing die assembly for the square step sealing surface of the optical glass is arranged on the horizontal vibration table 50. In this way, single-piece products can be processed, or multiple adjustable polishing dies can be placed on the horizontal vibration table 50 to process multiple products of the same specification simultaneously, or multiple products of different specifications simultaneously, with high flexibility and high efficiency.
[0043] Further, the horizontal vibrating table 50 is fixed to the above-mentioned adjustable polishing die assembly for the sealing surface of the square step of the optical glass by bolts, so as to ensure that the polishing die assembly will not move or fall during the vibration of the horizontal vibrating table 50, avoiding the polishing effect of the product not meeting the requirements or damaging the product.
[0044] In addition, the horizontal vibrating table 50 is connected to the base 60 through a connecting member. By adjusting the connecting member, the vibration amplitude and frequency of the horizontal vibrating table 50 can be controlled to meet the polishing process requirements of the product. The connecting member is selected from the prior art, and its specific structure will not be described in detail here.
[0045] Some embodiments of the present invention also provide an adjustable polishing method for the sealing surface of the square step of the optical glass, including the following steps:
[0046] 1. According to the material and size specifications of the square step optical glass to be polished, select a polishing block 20 that can completely contact the sealing surface of the optical glass and achieve the polishing effect, and place the polishing block 20 between two fixing pieces 11;
[0047] 2. Adjust the distance between the polishing blocks according to the distance between the opposite side angles of the optical glass (the angle refers to the intersection of the step surface and the step side surface), and fix the polishing block 20 on the platform 10 through screws passing through the long circular holes 13 on the fixing pieces 11;
[0048] 3. Place the square step optical glass to be processed on the polishing block, so that the sealing surface of the optical glass to be polished is in close contact with the polishing block 20 (there is no gap between the two);
[0049] 4. Adjust the distance between the clamping block 43 and the adjustable polishing die to ensure that the clamping block 43 fixes the optical glass to be processed so that it does not move with the horizontal vibration of the vibrating table;
[0050] 5. Start the horizontal vibrating table 50 to start polishing the sealing surface of the optical glass.
[0051] After the sealing surface of the above-mentioned optical glass is polished (the polishing time is about 20 minutes), take out the optical glass from the combined polishing equipment, clean it, and use a stereomicroscope to inspect it at a magnification of 10 times to confirm that there are no scratches or damages on the surface of its sealing surface and it meets the polishing requirements.
[0052] The technical features in the claims and / or the description of the present invention can be combined, and the combination method is not limited to the combination obtained through the citation relationship in the claims. The technical solutions obtained by combining the technical features in the claims and / or the description are also within the protection scope of the present invention.
[0053] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. An adjustable polishing mold assembly for optical glass square step sealing surface, characterized in that: It includes: An adjustable polishing mold comprises a platform, on which a polishing block is arranged; The fixing fixtures for clamping the glass are located on both sides and the top of the adjustable polishing mold.
2. The adjustable polishing mold assembly for optical glass square step sealing surface according to claim 1, characterized in that: The platform is a square structure, and four corners of the platform are respectively provided with positioning holes.
3. The adjustable polishing mold assembly for optical glass square step sealing surface according to claim 2, characterized in that: The platform is a rectangular parallelepiped or cube structure; fixing plates are respectively arranged on two symmetrical sides of the platform.
4. The adjustable polishing mold assembly for optical glass square step sealing surface according to claim 3, characterized in that: The fixing plate is provided with an oblong hole.
5. The adjustable polishing mold assembly for optical glass square step sealing surface according to claim 4, characterized in that: The oblong holes are provided with screws corresponding thereto.
6. The adjustable polishing mold assembly for optical glass square step sealing surface according to claim 1, characterized in that: The fixing fixture comprises a supporting rod, a pressing rod and a clamping block, the pressing rod is connected to the supporting rod, and the clamping block is fixed on the pressing rod.
7. The adjustable polishing mold assembly for optical glass square step sealing surface according to claim 6, characterized in that: The pressing rod is located above the adjustable polishing mold; and the supporting rods are located on both sides of the adjustable polishing mold.
8. The adjustable polishing mold assembly for optical glass square step sealing surface according to claim 1, characterized in that: The adjustable polishing mold assembly for the square step sealing surface of optical glass comprises at least one adjustable polishing mold.
9. A combined polishing device, characterized in that: The combined polishing device comprises a base, a horizontal vibration table is installed on the base, and an adjustable polishing mold assembly for the square step sealing surface of optical glass is arranged on the horizontal vibration table; the adjustable polishing mold assembly for the square step sealing surface of optical glass comprises: An adjustable polishing mold comprises a platform, on which a polishing block is arranged; The fixing fixtures for clamping the glass are located on both sides and the top of the adjustable polishing mold.
10. The combined polishing device according to claim 9, characterized in that: The horizontal vibration table fixes the adjustable polishing mold assembly for the square step sealing surface of the optical glass through a positioning piece; the horizontal vibration table is connected to the base through a connecting piece.