Cutter passivation equipment with polishing structure

Abstract

The utility model relates to the technical field of passivation machines, and discloses cutter passivation equipment with a polishing structure, the cutter passivation equipment comprises a machine shell, a material grinding barrel is arranged in the machine shell, and a plurality of spacer rings are fixedly connected to the inner bottom wall of the material grinding barrel; a lifting frame is slidably connected to the interior of the machine shell, and a power shaft is rotationally connected to the interior of the lifting frame. According to the cutter passivation equipment with the polishing structure, the abrasive barrel with the multiple spacer rings is arranged in the machine shell, classified storage of abrasives of different materials is achieved, the limitation of singleness of the abrasives of a traditional passivation machine is broken through, the position of the cutter chuck is adjusted in cooperation with a threaded rod, and the polishing effect is improved. According to the device, the proper abrasive can be flexibly selected and replaced according to the requirements of different types of cutters, so that the passivation requirements of diversified cutters are met, the applicability and the flexibility of the device are remarkably improved, and the downtime and the operation complexity caused by frequent replacement of the abrasive are reduced by optimizing the abrasive storage and replacement mechanism.

Description

Technical Field

[0001] This application relates to the technical field of passivation machines, and specifically to a tool passivation device with a polishing structure. Background Technique

[0002] In the tool manufacturing and processing industry, the edge passivation of tools is a crucial process, which directly affects the service life of tools, processing efficiency, and the surface quality of workpieces. The passivation process usually includes steps such as removing edge burrs, flattening, and polishing, which are crucial for improving the overall performance of tools.

[0003] The existing patent (publication number: CN205685116U) discloses a portable tool passivation and polishing machine, which includes an abrasive bucket. An abrasive and a main shaft motor are arranged in the abrasive bucket. The bottom of the abrasive bucket has an electric control box, and an electrolytic power supply is installed in the electric control box; the main shaft motor is connected to a planetary motion mechanism and a tool fixing mechanism. The upper opening of the abrasive bucket has an upper cover for closing; a control panel, a controller, and a power switch are arranged outside the abrasive bucket. The controller is connected to the main shaft motor, and the control panel is connected to the controller. The utility model uses a planetary motion mechanism mainly composed of a revolution gear and a rotation gear, fixes the tool on the planetary motion mechanism, and through the cooperation of the electrolytic power supply and the abrasive, makes the tool rotate at high speed forward and backward and revolve and rotate in the abrasive to achieve the purpose of tool passivation and polishing. The equipment has a simple structure, one-fourth of the volume of the existing passivation machine, and only one-fifth of the weight, which is beneficial for factories to improve production efficiency and reduce production costs.

[0004] However, most of the abrasive storage bins of common passivation machines are designed to only accommodate and use one type of abrasive. Although this design simplifies the equipment structure and operation process, it cannot meet the needs of diversified tool passivation. Different types of tools (such as carbide tools, high-speed steel tools, ceramic tools, etc.) require different types of abrasives to achieve the best passivation effect due to differences in their materials, hardness, and edge shapes. Therefore, the single nature of abrasives limits the applicability and flexibility of passivation machines. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, this application provides a tool passivation device with a polishing structure, which has the advantages of high flexibility and solves the problems raised in the background technique.

[0006] To achieve the above object, this application provides the following technical solution: A tool passivation device with a polishing structure, including a machine shell, and an abrasive bucket is arranged inside the machine shell. A plurality of partition rings are fixedly connected to the inner bottom wall of the abrasive bucket;

[0007] Inside the casing, there is a lifting frame connected by sliding. Inside the lifting frame, there is a power shaft connected by rotation. At the bottom end of the power shaft, there are multiple adjusting frames arranged in a circular pattern. Inside each adjusting frame, there is an adjusting rack slidingly connected. Below each adjusting rack, there is a rotating disc.

[0008] On one side of the casing, there is a dust suction box fixedly connected. On the left side surface of the dust suction box, there is a suction pipe fixedly communicated. On the right side surface of the dust suction box, there is a connecting pipe fixedly communicated. The connecting pipe is fixedly inlaid with the casing.

[0009] Through the above solution, by setting an abrasive barrel with multiple spacer rings inside the casing, the classified storage of abrasives of different materials is realized, breaking the limitation of the single nature of abrasives in traditional passivation machines. And in cooperation with the adjustment of the position of the tool chuck by the threaded rod, the device can flexibly select and replace appropriate abrasives according to the requirements of different types of tools, so as to meet the needs of diversified tool passivation, significantly improving the applicability and flexibility of the device. By optimizing the abrasive storage and replacement mechanism, the downtime and operation complexity caused by frequent abrasive replacement are reduced, thus improving the processing efficiency. The design of the transparent plate allows users to directly view the polishing situation.

[0010] Further, at the bottom of each rotating disc, there are multiple tool chucks fixedly installed.

[0011] Through the above solution, through the setting of the tool chuck, the purpose of fixing the tool can be achieved.

[0012] Further, at the bottom end of each adjusting rack, there is a motor fixedly connected. At the output end of each motor, it is fixedly connected to the rotating disc closest to it.

[0013] Through the above solution, through the setting of the motor, the purpose of rotating the rotating disc can be achieved.

[0014] Further, between the left and right inner side walls of each adjusting frame, there is a threaded rod connected by rotation. At the top end of each adjusting rack, it is threadedly connected to the threaded rod closest to it.

[0015] Through the above solution, through the setting of the threaded rod, the purpose of adjusting the adjusting frame can be achieved.

[0016] Further, at the bottom of the abrasive barrel, there is a support frame fixedly connected. At the bottom of the support frame, there are multiple moving wheels fixedly installed.

[0017] Through the above solution, through the setting of the moving wheels, it is convenient to move the abrasive barrel.

[0018] Further, a door panel is hinged to the front of the casing. Inside the door panel, there is a transparent plate inlaid.

[0019] Through the above solution, the setting of the transparent plate facilitates the user to view the polishing situation.

[0020] Furthermore, a motor is installed on the upper surface of the lifting frame, and the output end of the motor is fixedly connected to the top end of the power shaft.

[0021] Through the above solution, the setting of the motor can provide power for the rotation of the power shaft.

[0022] Furthermore, two hydraulic push rods are fixedly installed on the inner top wall of the casing, and the output ends of the two hydraulic push rods are both fixedly connected to the lifting frame.

[0023] Through the above solution, the setting of the hydraulic push rods can achieve the purpose of the tool entering the abrasive.

[0024] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0025] The tool passivation equipment realizes the classified storage of abrasives of different materials by arranging an abrasive bucket with multiple spacer rings inside the casing, breaks the limitation of the single abrasive of the traditional passivation machine, and cooperates with the adjustment of the position of the tool chuck by the threaded rod, enabling the equipment to flexibly select and replace suitable abrasives according to the requirements of different types of tools, so as to meet the needs of diversified tool passivation, significantly improving the applicability and flexibility of the equipment. By optimizing the abrasive storage and replacement mechanism, the downtime and operation complexity caused by frequent abrasive replacement are reduced, thereby improving the processing efficiency. The design of the transparent plate allows the user to directly view the polishing situation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present application Figure 1 ;

[0027] Figure 2 is a three-dimensional schematic diagram of the overall structure of the present application Figure 2 ;

[0028] Figure 3 is a structural diagram of the adjustment frame of the present application;

[0029] Figure 4 is of the present application Figure 3 cross-sectional view.

[0030] In the figure:

[0031] 1. Machine housing; 2. Abrasive barrel; 3. Spacer ring; 4. Lifting frame; 5. Power shaft; 6. Adjusting frame; 7. Adjusting bracket; 8. Rotating disc; 9. Dust suction box; 10. Suction pipe; 11. Connecting pipe; 12. Tool chuck; 13. Motor; 14. Threaded rod; 15. Support frame; 16. Movable wheel; 17. Door panel; 18. Transparent plate; 19. Motor; 20. Hydraulic push rod. Detailed implementation manners

[0032] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application. Embodiment 1

[0033] Please refer to Figure 1 、 Figure 2 and Figure 3 , a tool passivation device with a polishing structure in this embodiment includes a machine housing 1. An abrasive barrel 2 is provided inside the machine housing 1. A door panel 17 is hinged to the front of the machine housing 1. A transparent plate 18 is inlaid inside the door panel 17. Through the setting of the transparent plate 18, it is convenient for the user to view the polishing situation. The bottom of the abrasive barrel 2 is fixedly connected to a support frame 15. A plurality of movable wheels 16 are fixedly installed at the bottom of the support frame 15. Through the setting of the movable wheels 16, it is convenient to move the abrasive barrel 2. A plurality of spacer rings 3 are fixedly connected to the inner bottom wall of the abrasive barrel 2. Through the setting of the spacer rings 3, it is convenient for the user to place abrasives of different materials.

[0034] Please refer to Figure 1 、 Figure 2 and Figure 3 , two hydraulic push rods 20 are fixedly installed on the inner top wall of the machine housing 1. The output ends of the two hydraulic push rods 20 are fixedly connected to the lifting frame 4. Through the setting of the hydraulic push rods 20, the purpose of the tool entering the abrasive can be achieved. The lifting frame 4 is slidably connected inside the machine housing 1. A power shaft 5 is rotatably connected inside the lifting frame 4. A motor 19 is installed on the upper surface of the lifting frame 4. The output end of the motor 19 is fixedly connected to the top end of the power shaft 5. Through the setting of the motor 19, power can be provided for the rotation of the power shaft 5. Embodiment 2

[0035] In addition to including all the technical features in Embodiment 1 in this embodiment, it further includes:

[0036] Please refer to Figure 1 、 Figure 3 and Figure 4, a plurality of circumferentially arranged adjusting frames 6 are fixedly connected to the bottom end of the power shaft 5. An adjusting frame 7 is slidably connected inside each adjusting frame 6. A rotating disc 8 is provided below each adjusting frame 7. A plurality of tool chucks 12 are fixedly installed at the bottom of each rotating disc 8. Through the setting of the tool chucks 12, the purpose of fixing the tool can be achieved.

[0037] The bottom end of each adjusting frame 7 is fixedly connected to a motor 13. The output end of each motor 13 is fixedly connected to the rotating disc 8 adjacent to it. Through the setting of the motor 13, the purpose of rotating the rotating disc 8 can be achieved.

[0038] A threaded rod 14 is rotatably connected between the left and right inner side walls of each adjusting frame 6. The top end of each adjusting frame 7 is threadedly connected to the threaded rod 14 adjacent to it. Through the setting of the threaded rod 14, the purpose of adjusting the adjusting frame 6 can be achieved.

[0039] A dust suction box 9 is fixedly connected to one side of the machine housing 1. A suction pipe 10 is fixedly communicated with the left side surface of the dust suction box 9. A connecting pipe 11 is fixedly communicated with the right side surface of the dust suction box 9. The connecting pipe 11 is fixedly inlaid with the machine housing 1.

[0040] In a tool passivation device with a polishing structure in this embodiment, by arranging an abrasive barrel 2 with a plurality of spacer rings 3 inside the machine housing 1, the classified storage of abrasives of different materials is realized, breaking the limitation of the single abrasives of traditional passivation machines. And in cooperation with the adjustment of the position of the tool chuck 12 by the threaded rod 14, the device can flexibly select and replace appropriate abrasives according to the requirements of different types of tools, so as to meet the needs of diversified tool passivation, significantly improving the applicability and flexibility of the device. By optimizing the abrasive storage and replacement mechanism, the downtime and operation complexity caused by frequent abrasive replacement are reduced, thereby improving the processing efficiency. The design of the transparent plate 18 allows users to directly view the polishing situation.

[0041] The working principle of the above embodiments is as follows: In the abrasive bucket 2 of the device, the abrasives of different materials are separated by the spacer ring 3 so as to select the appropriate abrasive according to the type and requirements of the tool to be passivated. This step ensures the accuracy and diversity of the abrasives and meets the passivation requirements of different types of tools. The tool to be passivated is fixed on the rotating disk 8 through the tool chuck 12. By the cooperation of the adjusting frame 6 and the threaded rod 14, fine adjustment of the tool position can be achieved, facilitating the tool to use the corresponding abrasive. Start the motor 19, drive the rotating disk 8 to rotate through the power shaft 5. At the same time, start the hydraulic push rod 20 to send the lifting frame 4 and the tool thereon into the abrasive bucket 2, so that the tool is in full contact with the abrasive. During the rotation process, strong frictional force is generated between the tool and the abrasive, thereby removing the burrs on the tool edge, flattening the surface and polishing it. In this process, the type and particle size of the abrasive determine the passivation effect and speed. At the same time, the dust suction box 9 sucks away the dust and impurities generated during the grinding process through the suction pipe 10 and the connecting pipe 11, keeping the working environment clean.

[0042] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including an..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0043] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A tool passivation device with a polishing structure, comprising a housing (1), characterized in that: An abrasive barrel (2) is provided inside the housing (1), and a plurality of spacer rings (3) are fixedly connected to the inner bottom wall of the abrasive barrel (2); The housing (1) is slidably connected to a lifting frame (4), the lifting frame (4) is rotatably connected to a power shaft (5), the bottom end of the power shaft (5) is fixedly connected to a plurality of circumferentially arranged adjustment frames (6), each of the adjustment frames (6) is slidably connected to an adjustment frame (7), and a rotating disk (8) is provided below each of the adjustment frames (7); A dust collection box (9) is fixedly connected to one side of the casing (1), a suction pipe (10) is fixedly connected to the left side of the dust collection box (9), and a connecting pipe (11) is fixedly connected to the right side of the dust collection box (9), and the connecting pipe (11) is fixedly embedded in the casing (1).

2. The tool passivation device with a polishing structure according to claim 1, characterized in that: A plurality of tool chucks (12) are fixedly mounted on the bottom of each rotating disk (8).

3. The tool passivation device with a polishing structure according to claim 1, characterized in that: The bottom end of each adjustment frame (7) is fixedly connected to a motor (13), and the output end of each motor (13) is fixedly connected to a rotating disk (8) adjacent thereto.

4. The tool passivation device with a polishing structure according to claim 1, characterized in that: A threaded rod (14) is rotatably connected between the left and right inner walls of each adjustment frame (6), and the top end of each adjustment frame (7) is threadedly connected to the threaded rod (14) adjacent thereto.

5. The tool passivation device with a polishing structure according to claim 1, characterized in that: The bottom of the abrasive barrel (2) is fixedly connected to a support frame (15), and the bottom of the support frame (15) is fixedly mounted with a plurality of moving wheels (16).

6. The tool passivation device with a polishing structure according to claim 1, characterized in that: A door panel (17) is hingedly connected to the front of the housing (1), and a transparent panel (18) is inlaid inside the door panel (17).

7. The tool passivation device with a polishing structure according to claim 1, characterized in that: A motor (19) is mounted on the upper surface of the lifting frame (4), and an output end of the motor (19) is fixedly connected to the top end of the power shaft (5).

8. The tool passivation device with a polishing structure according to claim 1, characterized in that: Two hydraulic push rods (20) are fixedly mounted on the inner top wall of the casing (1), and output ends of the two hydraulic push rods (20) are fixedly connected to the lifting frame (4).

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