Non-circular hole machining honing cutter
By designing a lubrication mechanism in the non-circular honing tool, using a motor to drive the extrusion plate to squeeze the lubricating oil into the oil chamber, and lubricate the blade through the oil delivery channel and oil outlet, the problem of insufficient tool lubrication is solved, the wear is reduced, and the service life is extended.
Patent Information
- Application Number
- CN202422096717.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing non-round hole processing honing tools are difficult to effectively lubricate during long-term use, resulting in excessive wear of the wedge-shaped extender assembly and reducing the tool service life.
A non-circular hole machining honing tool including a lubricating mechanism is designed. The lubricating mechanism consists of an oil tank, an oil delivery channel and an oil outlet. The lubricating oil is squeezed into the oil chamber by a motor driving the extrusion plate, and the fixed blade and the moving blade are lubricated through the oil delivery channel and the oil outlet.
Lubricate the insert indirectly, reducing cutting force, friction and power consumption, reducing tool wear and extending service life.
Smart Images

Figure CN222958312U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of honing tools, and particularly relates to a honing tool for non-circular hole machining. Background Technique
[0002] Precision machining of non-circular special-shaped inner holes is an inner hole machining technology with great implementation difficulty. The biggest difference between it and circular inner hole machining is that non-circular inner hole machining not only needs to control the size of the inner hole diameter of the part, but also needs to control the contour accuracy of the inner hole of the part. High-precision non-circular cross-section machining often adopts a micro-feed mechanism, generally realized by methods such as elastic deformation, mechanical profiling, eccentric spindle or eccentric tool bar.
[0003] A honing tool for non-circular hole machining according to a formula (publication number: CN 105234800B): includes a tool body, a wedge-shaped tool expanding component installed on the inner wall of the tool body, the tail of this component is connected to an axial feed component, a main oilstone seat connected to the wedge-shaped tool expanding component, a compensation mechanism composed of a compensation oilstone seat, an actuator group, a support rod and a tool retracting spring ring, a compensation oilstone is installed on the compensation oilstone seat, the compensation oilstone seat and the support rod are connected to the actuator group, and the tool retracting spring ring is pressed against both ends of the compensation oilstone seat, the support rod and the main oilstone seat.
[0004] In the above application, through the mutual cooperation of the wedge-shaped tool expanding component and the actuator component, when the wedge-shaped tool expanding component processes the inner hole for a long time, it is difficult to solve the function of lubricating it, resulting in excessive wear of the wedge-shaped tool expanding component and reducing the service life of the tool. Therefore, we propose a honing tool for non-circular hole machining. Content of the Utility Model
[0005] The purpose of the utility model is to provide a honing tool for non-circular hole machining. Through the mutual cooperation between components such as the oil tank, oil delivery channel and oil outlet of the lubrication mechanism, the staff first adds lubricating oil to the inside of the oil tank through the oil filling port, then starts the motor to make the lubricating oil inside the oil tank enter the oil chamber under extrusion force, and then lubricates the fixed blade and the moving blade through the oil delivery channel and the oil outlet. When the force rod is not stressed, the extrusion plate is reset through the second return spring. Such a design realizes the effect of indirectly lubricating the blade, can reduce the cutting force, friction and power consumption, reduce tool wear, and solves the existing problems.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is a honing tool for non-circular hole machining, including a tool rest, a baffle is fixedly connected to the side of the tool rest, and a blade adjusting mechanism is arranged inside the tool rest;
[0008] The blade adjusting mechanism includes a motor. The output shaft of the motor fixedly penetrates through the side surface of the tool holder and is rotatably connected to the side surface of the tool holder. The output shaft of the motor is fixedly connected to a threaded rod. A threaded sleeve is threadedly connected to the circumferential surface of the threaded rod. The top of the threaded sleeve is fixedly connected to a connecting rod. The top of the connecting rod is fixedly connected to an annular pushing plate. A fixed blade is fixedly connected to the circumferential surface of the tool holder. A moving groove is formed inside the tool holder, and a moving blade is slidably connected inside the moving groove.
[0009] Further, a first return spring is fixedly connected to the inner wall of the moving groove. One end of the first return spring away from the inner wall of the moving groove is fixedly connected to the side surface of the moving blade. A limiting rod is fixedly connected to the side surface of the threaded sleeve. The function of the first return spring away from the inner wall of the moving groove and the moving blade is to enable the moving blade to be reset by the first return spring. The function of the limiting rod fixedly connected to the side surface of the threaded sleeve is to limit the linear movement of the threaded sleeve.
[0010] Further, the side surface of the moving blade is elastically connected to the inner wall of the moving groove through a first return spring. A sliding groove is formed inside the tool holder. The inner part of the sliding groove is slidably connected to one end of the limiting rod away from the threaded sleeve. The function of the inner part of the sliding groove being slidably connected to one end of the limiting rod away from the threaded sleeve is to prevent the threaded sleeve from rotating during the moving process.
[0011] Further, the bottom of the moving blade is located on the displacement track of the annular pushing plate. The number of the fixed blades, the moving grooves and the moving blades is set to five, and they are circumferentially arrayed along the circumferential surface of the tool holder. The function of the bottom of the moving blade being located on the displacement track of the annular pushing plate is to ensure that the moving blade can be pushed for adjustment during the movement of the annular pushing plate. The function of setting the number of the fixed blades, the moving grooves and the moving blades to five is to achieve uniform honing in multiple aspects.
[0012] Further, a lubricating mechanism is arranged inside the tool holder. The lubricating mechanism includes a turntable. The inside of the turntable is fixedly connected to the circumferential surface of the threaded rod. A knocking rod is fixedly connected to the circumferential surface of the turntable. An oil tank is fixedly connected inside the tool holder. An extrusion plate is slidably connected inside the oil tank. A stress rod is fixedly connected to the bottom of the extrusion plate. The circumferential surface of the stress rod penetrates through the bottom of the oil tank and is slidably connected to the bottom of the oil tank. An oil storage chamber is formed inside the tool holder. An oil delivery channel is formed on the side of the oil storage chamber. An oil outlet is formed inside the oil delivery channel. The function of arranging the lubricating mechanism inside the tool holder is to prevent the tool from being unable to be used normally due to wear during long-term use.
[0013] Further, a second reset spring is fixedly connected to the bottom of the extrusion plate. One end of the second reset spring away from the bottom of the extrusion plate is fixedly connected to the inner wall of the fuel tank. An oil outlet is provided on the side of the fuel tank. The function of fixedly connecting one end of the second reset spring away from the bottom of the extrusion plate to the inner wall of the fuel tank is that when the force rod is not stressed, the extrusion plate is reset through the second reset spring. The function of providing an oil outlet on the side of the fuel tank is to convey lubricating oil into the fuel tank.
[0014] Further, the bottom of the force rod is located on the displacement track of the knocking rod. The number of the oil delivery channels is set to ten and they are circumferentially arranged in an array along the circumferential surface of the tool rest. The function of the bottom of the force rod being located on the displacement track of the knocking rod is to ensure that when the knocking rod rotates, it can knock the force rod. The function of setting the number of the oil delivery channels to ten and arranging them in a circumferential array along the circumferential surface of the tool rest is to lubricate each tool evenly.
[0015] The utility model has the following beneficial effects:
[0016] Through the mutual cooperation among components such as the motor, the fixed blade and the movable blade of the blade adjusting mechanism of the utility model, when a honing tool needs to be used, the staff can adjust the honing tool according to the processing requirements. By starting the motor, the movable blade is pushed by the annular push plate and slides inside the moving groove, thereby adjusting the size of the inner hole processing. When the annular push plate leaves the bottom of the movable blade, the movable blade is reset through the first reset spring. Such a design realizes the effect of automatically adjusting the processing size and effectively improves the flexibility of the honing tool.
[0017] Through the mutual cooperation among components such as the fuel tank, the oil delivery channels and the oil outlet of the lubricating mechanism of the utility model, the staff first adds lubricating oil into the fuel tank through the oil outlet. Then, by starting the motor, the lubricating oil inside the fuel tank is subjected to extrusion force and enters the oil storage chamber. Then, the fixed blade and the movable blade are lubricated through the oil delivery channels and the oil outlet. When the force rod is not stressed, the extrusion plate is reset through the second reset spring. Such a design realizes the effect of indirectly lubricating the blade, which can reduce the cutting force, friction and power consumption and reduce the tool wear.
[0018] Certainly, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a schematic structural diagram of the overall three - dimensional appearance of the present utility model;
[0021] Figure 2 is a schematic structural diagram of the overall three - dimensional cross - section of the present utility model;
[0022] Figure 3 for the present utility model Figure 2 is a schematic structural diagram of the three - dimensional enlargement of A in;
[0023] Figure 4 for the present utility model Figure 2 is a schematic structural diagram of the three - dimensional enlargement of B in;
[0024] Figure 5 for the present utility model Figure 2 is a schematic structural diagram of the three - dimensional enlargement of C in.
[0025] In the drawings, the list of components represented by each label is as follows:
[0026] 1, tool rest; 2, baffle; 3, blade adjustment mechanism; 31, motor; 32, threaded rod; 33, threaded sleeve; 34, connecting rod; 35, annular push plate; 36, fixed blade; 37, moving groove; 38, moving blade; 39, first return spring; 310, limiting rod; 311, sliding groove; 4, lubrication mechanism; 41, turntable; 42, knocking rod; 43, fuel tank; 44, extrusion plate; 45, stress rod; 46, oil storage chamber; 47, oil delivery channel; 48, oil outlet; 49, second return spring; 410, oil delivery port. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0028] Please refer to Figures 1-5 , the present utility model is a honing tool for non - circular hole machining, including a tool rest 1, a baffle 2 fixedly connected to the side of the tool rest 1, and a blade adjustment mechanism 3 disposed inside the tool rest 1;
[0029] The blade adjusting mechanism 3 includes a motor 31. The output shaft of the motor 31 fixedly penetrates through the side surface of the tool holder 1 and is rotatably connected to the side surface of the tool holder 1. The output shaft of the motor 31 is fixedly connected to a threaded rod 32. A threaded sleeve 33 is threadedly connected to the circumferential surface of the threaded rod 32. The top of the threaded sleeve 33 is fixedly connected to a connecting rod 34. The top of the connecting rod 34 is fixedly connected to an annular pushing plate 35. A fixed blade 36 is fixedly connected to the circumferential surface of the tool holder 1. A moving groove 37 is formed inside the tool holder 1. A moving blade 38 is slidably connected to the inside of the moving groove 37.
[0030] A first return spring 39 is fixedly connected to the inner wall of the moving groove 37. One end of the first return spring 39 away from the inner wall of the moving groove 37 is fixedly connected to the side surface of the moving blade 38. A limiting rod 310 is fixedly connected to the side surface of the threaded sleeve 33. The function of the first return spring 39 with one end away from the inner wall of the moving groove 37 and the moving blade 38 is to reset the moving blade 38 through the first return spring 39. The function of the limiting rod 310 fixedly connected to the side surface of the threaded sleeve 33 is to limit the linear movement of the threaded sleeve 33.
[0031] The side surface of the moving blade 38 is elastically connected to the inner wall of the moving groove 37 through the first return spring 39. A sliding groove 311 is formed inside the tool holder 1. The inside of the sliding groove 311 is slidably connected to one end of the limiting rod 310 away from the threaded sleeve 33. The function of the inside of the sliding groove 311 being slidably connected to one end of the limiting rod 310 away from the threaded sleeve 33 is to prevent the threaded sleeve 33 from rotating during the moving process.
[0032] The bottom of the moving blade 38 is located on the displacement track of the annular pushing plate 35. The number of the fixed blades 36, the moving grooves 37 and the moving blades 38 is set to five, and they are circumferentially arrayed along the circumferential surface of the tool holder 1. The function of the bottom of the moving blade 38 being located on the displacement track of the annular pushing plate 35 is to ensure that the moving blade 38 can be pushed for adjustment during the movement of the annular pushing plate 35. The function of setting the number of the fixed blades 36, the moving grooves 37 and the moving blades 38 to five is to achieve uniform honing in multiple aspects.
[0033] A lubricating mechanism 4 is arranged inside the tool holder 1. The lubricating mechanism 4 includes a turntable 41. The inside of the turntable 41 is fixedly connected to the circumferential surface of the threaded rod 32. A knocking rod 42 is fixedly connected to the circumferential surface of the turntable 41. An oil tank 43 is fixedly connected to the inside of the tool holder 1. An extrusion plate 44 is slidably connected to the inside of the oil tank 43. A stress rod 45 is fixedly connected to the bottom of the extrusion plate 44. The circumferential surface of the stress rod 45 penetrates through the bottom of the oil tank 43 and is slidably connected to the bottom of the oil tank 43. An oil storage chamber 46 is formed inside the tool holder 1. An oil delivery channel 47 is formed on the side of the oil storage chamber 46. An oil outlet 48 is formed inside the oil delivery channel 47. The function of arranging the lubricating mechanism 4 inside the tool holder 1 is to prevent the tool from being unable to be used normally due to wear during long-term use.
[0034] A second return spring 49 is fixedly connected to the bottom of the extrusion plate 44. One end of the second return spring 49 away from the bottom of the extrusion plate 44 is fixedly connected to the inner wall of the fuel tank 43. An oil outlet 410 is provided on the side of the fuel tank 43. The function of fixedly connecting one end of the second return spring 49 away from the bottom of the extrusion plate 44 to the inner wall of the fuel tank 43 is that when the force rod 45 is not stressed, the extrusion plate 44 is reset through the second return spring 49. The function of providing the oil outlet 410 on the side of the fuel tank 43 is to convey lubricating oil into the fuel tank 43.
[0035] The bottom of the force rod 45 is located on the displacement track of the knocking rod 42. The number of oil delivery channels 47 is set to ten and is circumferentially arrayed along the circumferential surface of the tool holder 1. The function of the bottom of the force rod 45 being located on the displacement track of the knocking rod 42 is to ensure that when the knocking rod 42 rotates, it can knock the force rod 45. The function of setting the number of oil delivery channels 47 to ten and being circumferentially arrayed along the circumferential surface of the tool holder 1 is to uniformly lubricate each tool.
[0036] A specific application of this embodiment is as follows: When a honing tool needs to be used, the staff adjusts the honing tool according to the processing requirements, starts the motor 31, the output shaft of the motor 31 rotates clockwise, the clockwise rotation of the output shaft of the motor 31 drives the threaded rod 32 to rotate clockwise, the threaded sleeve 33 threadedly fixed to the threaded rod 32 moves from left to right, the movement of the threaded sleeve 33 from left to right drives the annular push plate 35 to move from left to right through the connecting rod 34. During the process of moving from left to right, the annular push plate 35 pushes the moving blade 38, and the moving blade 38 slides inside the moving groove 37 under the thrust of the annular push plate 35, thereby adjusting the size of the inner hole processing. When the annular push plate 35 leaves the bottom of the moving blade 38, the moving blade 38 is reset through the first return spring 39.
[0037] When the fixed blade 36 and the moving blade 38 on the tool rest 1 work for a long time, wear will occur on the surface. To improve the service life of the fixed blade 36 and the moving blade 38, the staff first adds lubricating oil to the inside of the fuel tank 43 through the oil inlet 410, and then starts the motor 31. The output shaft of the motor 31 rotates clockwise. The clockwise rotation of the output shaft of the motor 31 drives the threaded rod 32 to rotate clockwise. The turntable 41 fixed to the circumferential surface of the threaded rod 32 rotates clockwise. The clockwise rotation of the turntable 41 drives the knocking rod 42 to rotate clockwise. During the clockwise rotation of the knocking rod 42, it will knock the bottom of the stress rod 45. The stress rod 45 drives the pressing plate 44 to squeeze upward inside the fuel tank 43 under the knocking force. At this time, the lubricating oil inside the fuel tank 43 enters the oil chamber 46 under the extrusion force. The lubricating oil inside the oil chamber 46 enters the oil delivery channel 47 and lubricates the fixed blade 36 and the moving blade 38 through the oil outlet 48. When the turntable 41 drives the knocking rod 42 to continue rotating, the stress rod 45 is not stressed, and the pressing plate 44 is reset through the second return spring 49, thereby achieving the effect of intermittent lubrication.
[0038] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0039] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the relevant technical fields can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A non-circular hole machining honing tool, characterized in that: It comprises a knife holder (1), a baffle (2) is fixedly connected to the side of the knife holder (1), and a blade adjustment mechanism (3) is arranged inside the knife holder (1); The blade adjustment mechanism (3) comprises a motor (31), the output shaft of the motor (31) being fixedly connected to the side of the tool holder (1) and being rotatably connected to the side of the tool holder (1), the output shaft of the motor (31) being fixedly connected to a threaded rod (32), a threaded sleeve (33) being threadedly connected to the circumferential surface of the threaded rod (32), a connecting rod (34) being fixedly connected to the top of the threaded sleeve (33), an annular push plate (35) being fixedly connected to the top of the connecting rod (34), a fixed blade (36) being fixedly connected to the circumferential surface of the tool holder (1), a movable groove (37) being provided inside the tool holder (1), and a movable blade (38) being slidably connected to the inside of the movable groove (37).
2. A non-circular hole machining honing tool according to claim 1, characterized in that: A first return spring (39) is fixedly connected to the inner wall of the movable groove (37); one end of the first return spring (39) away from the inner wall of the movable groove (37) is fixedly connected to the side of the movable blade (38); and a limiting rod (310) is fixedly connected to the side of the threaded sleeve (33).
3. The non-circular hole machining honing tool according to claim 2, characterized in that: The side surface of the movable blade (38) is elastically connected to the inner wall of the movable groove (37) via a first return spring (39); a sliding groove (311) is provided inside the tool holder (1); the interior of the sliding groove (311) is slidably connected to an end of the limiting rod (310) away from the threaded sleeve (33).
4. The non-circular hole machining honing tool according to claim 3, characterized in that: The bottom of the movable blade (38) is located on the displacement track of the annular push plate (35), and the number of the fixed blade (36), the movable groove (37) and the movable blade (38) is set to five and arranged in a circular array along the circumferential surface of the tool holder (1).
5. The non-circular hole machining honing tool according to claim 4, characterized in that: The tool holder (1) is provided with a lubricating mechanism (4) inside. The lubricating mechanism (4) comprises a rotating disk (41). The inside of the rotating disk (41) is fixedly connected to the circumferential surface of the threaded rod (32). The circumferential surface of the rotating disk (41) is fixedly connected to a knocking rod (42). The inside of the tool holder (1) is fixedly connected to an oil tank (43). The inside of the oil tank (43) is slidably connected to an extrusion plate (44). The bottom of the extrusion plate (44) is fixedly connected to a force-bearing rod (45). The circumferential surface of the force-bearing rod (45) penetrates the bottom of the oil tank (43) and is slidably connected to the bottom of the oil tank (43). The inside of the tool holder (1) is provided with an oil bin (46). The side of the oil bin (46) is provided with an oil delivery channel (47). The inside of the oil delivery channel (47) is provided with an oil outlet (48).
6. The non-circular hole machining honing tool according to claim 5, characterized in that: A second return spring (49) is fixedly connected to the bottom of the extrusion plate (44), and one end of the second return spring (49) away from the bottom of the extrusion plate (44) is fixedly connected to the inner wall of the oil tank (43). An oil delivery port (410) is provided on the side of the oil tank (43).
7. The non-circular hole machining honing tool according to claim 6, characterized in that: The bottom of the force-bearing rod (45) is located on the displacement track of the knocking rod (42), and the number of the oil delivery channels (47) is ten and they are arranged in a circular array along the circumferential surface of the tool holder (1).
Citation Information
Patent Citations
A honing tool device with the function of machining non-circular special-shaped holes
CN105234800B