Scrap collecting device suitable for metal mesh machining

By designing a debris collection device for metal mesh processing including an adjustment unit and a collection unit, the problems of metal debris falling and device fixing installation are solved, and efficient and flexible debris collection effect is achieved.

CN222958355UActive Publication Date: 2025-06-10GUIZHOU SHANGYU METAL PROD CO LTD
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Patent Information

Application Number
CN202421813459.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-10
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The metal debris produced during the existing metal processing are prone to fall outside the collection box during the drop, and the collection device needs to be fixedly installed on the outer surface of the equipment, resulting in a reduced flexibility of the collection device.

Method used

A debris collection device suitable for metal mesh processing is designed, including a debris collection box, a support column, a adjustment unit and a collection unit. The adjustment unit can adjust the position of the collection unit through the cooperation of components such as hydraulic cylinder, lifting bracket and driving motor, thereby increasing the flexibility of the device. The collection unit also includes a moving slider, an iron adsorption plate, an electromagnet and a control component. Through the control of the electromagnet and the movement of the iron adsorption plate, efficient collection of metal debris can be achieved.

Benefits of technology

By adjusting the position of the collection unit, the flexibility of the device is increased and it can adapt to different processing environments; at the same time, through the cooperation of the electromagnet and the iron adsorption plate, efficient collection of metal debris is achieved, reducing the difficulty of debris falling and cleaning.

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Abstract

The utility model discloses a scrap collecting device suitable for metal mesh machining, relates to the technical field of metal mesh machining, is suitable for machining of iron metal meshes, and comprises a scrap collecting box. The supporting column is arranged on the upper surface of the scrap collecting box and is used for mounting; the adjusting unit is arranged on the outer surface of the supporting column and used for adjusting; the collecting unit is arranged on the outer surface of the adjusting unit and used for collecting, and the adjusting unit comprises a lifting assembly arranged on the outer surface of the supporting column and a moving assembly arranged on the outer surface of the lifting assembly. Through mutual cooperation of the supporting frame, the hydraulic cylinder, the telescopic limiting rod, the lifting support, the driving motor, the lead screw and the limiting sliding rod, the position of the collecting unit can be conveniently adjusted; and the chipping collecting box, the collecting groove body, the L-shaped cleaning plate, the movable sliding block, the iron adsorption plate, the electromagnet, the controller and the control panel are matched with one another, so that metal chippings can be conveniently collected.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal mesh processing, in particular to a debris collection device suitable for metal mesh processing. Background Art

[0002] Metal mesh is a small-hole metal mesh plate made of various high-strength, corrosion-resistant metal materials. It is usually square or rectangular and has the characteristics of uniform mesh size, high precision, good flatness, regular mesh shape, smooth and clean mesh surface, and uniform plate thickness. During the processing of the metal mesh, its surface needs to be ground and polished, and debris will be generated in the process, which needs to be collected and processed.

[0003] In the prior art, a patent document with announcement number CN217912884U proposes a chip collection device for metal processing machine tools, and its technical solution is: it includes a chip compression collection box, a collection groove is opened on the upper part of the collection box, and a compression groove is connected to the bottom of the collection groove, and the compression groove is opened inside the chip compression collection box, and a collection box groove is opened on the right side of the chip compression collection box. A collection box is placed in the collection box groove, and the left side of the collection box is connected to the compression groove. The beneficial effects of the utility model are: it ensures that metal debris will not easily fall out of the collection device, thereby reducing the workload of metal debris collection; reduces the spatial volume of the spiral metal debris pile, and effectively utilizes the storage space of the metal debris collection box; compressing the spiral metal debris into metal debris blocks can reduce the cleaning work of the spiral metal debris and reduce the difficulty of cleaning work.

[0004] In order to solve the problem that some metal debris generated during the metal processing process is easy to fall outside the collection box during the falling process, the existing technology is to compress the piles of spiral metal debris into block-shaped metal debris blocks, thereby reducing the spatial volume of the spiral metal debris pile and effectively utilizing the storage space of the collection box for processing. However, there is still a situation where the device needs to be fixed on the outer surface of the equipment during use, which leads to a reduction in the flexibility of the collection device. Utility Model Content

[0005] The purpose of the utility model is to provide a debris collection device suitable for metal mesh processing to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A debris collection device suitable for processing metal mesh sheets, applicable to the processing of iron metal mesh sheets, includes a debris collection box; support columns arranged on the upper surface of the debris collection box for installation; an adjustment unit arranged on the outer surface of the support columns for adjustment; and a collection unit arranged on the outer surface of the adjustment unit for collection. The adjustment unit includes a lifting assembly arranged on the outer surface of the support columns and a moving assembly arranged on the outer surface of the lifting assembly. The collection unit includes a collection assembly arranged on the outer surface of the adjustment unit and a control assembly arranged on the outer surface of the collection assembly.

[0008] A further improvement of the technical solution of the present utility model lies in that: a collection groove body is arranged on the upper surface of the debris collection box, and an L-shaped cleaning plate is fixedly connected to the upper surface of the collection groove body.

[0009] Adopting the above technical solution, the mutual cooperation of the collection groove body, the L-shaped cleaning plate and the debris collection box can facilitate the collection of metal debris.

[0010] A further improvement of the technical solution of the present utility model lies in that: the lifting assembly includes a support frame, the inner wall of the support frame is detachably connected to the outer surface of the support column, a hydraulic cylinder is detachably connected to the upper surface of the support frame, the telescopic end of the hydraulic cylinder is detachably connected to a lifting bracket, a telescopic limit rod is detachably connected to the upper surface of the lifting bracket, and the bottom surface of the telescopic limit rod is detachably connected to the upper surface of the support frame.

[0011] Adopting the above technical solution, the mutual cooperation of the hydraulic cylinder, the support frame and the telescopic limit rod can facilitate the adjustment of the height of the lifting bracket.

[0012] A further improvement of the technical solution of the present utility model lies in that: the adjustment assembly includes a driving motor, and one side of the driving motor is detachably connected to one end of the lifting bracket.

[0013] A further improvement of the technical solution of the present utility model lies in that: the driving end of the driving motor is fixedly connected to a lead screw, the other end of the lead screw is rotatably connected to the inner wall of the lifting bracket, and a limit slide bar is detachably connected to the inner wall of the lifting bracket.

[0014] Adopting the above technical solution, the mutual cooperation of the driving motor, the lead screw and the limit slide bar can facilitate the adjustment of the position of the moving slider.

[0015] A further improvement of the technical solution of the present utility model lies in that: the collection assembly includes a moving slider, the inner wall of the moving slider is threadedly connected to the outer surface of the lead screw, the inner wall of the moving slider is slidably connected to the outer surface of the limit slide bar, the bottom surface of the moving slider is fixedly connected to an iron adsorption plate, and an electromagnet is detachably connected to the upper surface of the iron adsorption plate.

[0016] With the above technical solution, the mutual cooperation of the moving slider, the iron adsorption plate and the electromagnet can conveniently adsorb debris.

[0017] A further improvement of the technical solution of the present utility model lies in that: the control component includes a controller, the bottom of the controller is detachably connected to the outer surface of the moving slider, the output end of the controller is electrically connected to the wiring terminal of the electromagnet, and the input end of the controller is electrically connected to a control panel detachably connected to the outer surface of the support column.

[0018] With the above technical solution, the mutual cooperation of the controller and the control panel can conveniently control the activation of the electromagnet, so that the electromagnet has magnetism, and further the iron adsorption plate has magnetism.

[0019] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0020] 1. The present utility model provides a debris collection device suitable for metal mesh processing. The mutual cooperation of the support frame, the hydraulic cylinder, the telescopic limiting rod, the lifting bracket, the driving motor, the lead screw and the limiting slide rod can conveniently adjust the position of the collection unit, thereby increasing the flexibility of the collection device.

[0021] 2. The present utility model provides a debris collection device suitable for metal mesh processing. The mutual cooperation of the debris collection box, the collection trough, the L-shaped cleaning plate, the moving slider, the iron adsorption plate, the electromagnet, the controller and the control panel can conveniently collect metal debris, thereby increasing the functionality of the debris collection device for metal mesh processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a structural schematic diagram of the present utility model;

[0023] Figure 2 is a front structural schematic diagram of the present utility model;

[0024] Figure 3 is a side structural schematic diagram of the present utility model;

[0025] Figure 4 is a partial structural schematic diagram of the adjustment unit of the present utility model;

[0026] Figure 5 is a partial structural schematic diagram of the collection unit of the present utility model.

[0027] In the figure: 1. Debris collection box; 11. Collection tank body; 12. L-shaped cleaning plate; 2. Support column; 3. Adjusting unit; 31. Support frame; 32. Hydraulic cylinder; 33. Telescopic limit rod; 34. Lifting bracket; 35. Driving motor; 36. Lead screw; 37. Limit slide bar; 4. Collection unit; 41. Moving slider; 42. Iron adsorption plate; 43. Electromagnet; 44. Controller; 45. Control panel. Detailed implementation mode

[0028] The following further elaborates on the present utility model in conjunction with the embodiments:

[0029] Embodiment 1

[0030] As Figures 1-5 shown, the present utility model provides a debris collection device suitable for metal mesh processing, including a debris collection box 1; a support column 2 arranged on the upper surface of the debris collection box 1 for installation; an adjusting unit 3 arranged on the outer surface of the support column 2 for adjustment; and a collection unit 4 arranged on the outer surface of the adjusting unit 3 for collection. The adjusting unit 3 includes a lifting assembly arranged on the outer surface of the support column 2 and a moving assembly arranged on the outer surface of the lifting assembly. The collection unit 4 includes a collection assembly arranged on the outer surface of the adjusting unit 3 and a control assembly arranged on the outer surface of the collection assembly. A collection tank body 11 is arranged on the upper surface of the debris collection box 1, and an L-shaped cleaning plate 12 is fixedly connected to the upper surface of the collection tank body 11. The lifting assembly includes a support frame 31, the inner wall of the support frame 31 is detachably connected to the outer surface of the support column 2, the upper surface of the support frame 31 is detachably connected to a hydraulic cylinder 32, the telescopic end of the hydraulic cylinder 32 is detachably connected to a lifting bracket 34, the upper surface of the lifting bracket 34 is detachably connected to a telescopic limit rod 33, and the bottom surface of the telescopic limit rod 33 is detachably connected to the upper surface of the support frame 31. The adjusting assembly includes a driving motor 35, one side of the driving motor 35 is detachably connected to one end of the lifting bracket 34, the driving end of the driving motor 35 is fixedly connected to a lead screw 36, the other end of the lead screw 36 is rotatably connected to the inner wall of the lifting bracket 34, and a limit slide bar 37 is detachably connected to the inner wall of the lifting bracket 34. When using the debris collection device for metal mesh processing, if it is necessary to adjust the position of the collection unit 4, by starting the hydraulic cylinder 32, the telescopic end of the hydraulic cylinder 32 drives the lifting bracket 34 to move in the vertical direction on the telescopic limit rod 33, thereby adjusting the position of the collection unit 4 in the vertical direction. If it is necessary to adjust the position of the collection unit 4 in the horizontal direction, by driving the driving motor 35, the telescopic end of the driving motor 35 drives the lead screw 36 to rotate, so as to conveniently drive the collection unit 4 to move in the horizontal direction under the limitation of the limit slide bar 37.

[0031] Embodiment 2

[0032] As Figures 1-5As shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the collection assembly includes a moving slider 41. The inner wall of the moving slider 41 is threadedly connected to the outer surface of the lead screw 36, and the inner wall of the moving slider 41 is slidably connected to the outer surface of the limit slide bar 37. The bottom surface of the moving slider 41 is fixedly connected to an iron adsorption plate 42, and the upper surface of the iron adsorption plate 42 is detachably connected to an electromagnet 43. The control assembly includes a controller 44. The bottom of the controller 44 is detachably connected to the outer surface of the moving slider 41. The output end of the controller 44 is electrically connected to the wiring terminal of the electromagnet 43, and the input end of the controller 44 is electrically connected to a control panel 45 detachably connected to the outer surface of the support column 2. During the process of using the debris collection device for metal mesh processing, through the cooperation of the control panel 45 and the controller 44, the electromagnet 43 is controlled to be energized, so that the electromagnet 43 has magnetism, and the iron adsorption plate 42 is used to assist in adsorbing iron debris, so that the debris is adsorbed on the outer surface of the iron adsorption plate 42. When it is necessary to clean the debris on the outer surface of the iron adsorption plate 42, the position of the iron adsorption plate 42 in the vertical and horizontal directions is adjusted through the adjusting unit 3, so that it moves to one side of the L-shaped cleaning plate 12, and then the electromagnet 43 is disconnected, so that the iron adsorption plate 42 loses magnetism. Due to the action of gravity, the debris falls into the interior of the collection tank body 11, and at the same time, the L-shaped cleaning plate 12 is used to assist in cleaning the bottom surface of the iron adsorption plate 42, so as to facilitate the collection of debris.

[0033] Next, the working principle of the debris collection device applicable to metal mesh processing will be specifically described.

[0034] As Figures 1-5As shown in the figure, when using the debris collection device for metal mesh processing, if it is necessary to adjust the position of the collection unit 4, start the hydraulic cylinder 32. The telescopic end of the hydraulic cylinder 32 drives the lifting bracket 34 to move vertically on the telescopic limiting rod 33, thereby adjusting the position of the collection unit 4 in the vertical direction. If it is necessary to adjust the position of the collection unit 4 in the horizontal direction, drive the driving motor 35. The telescopic end of the driving motor 35 drives the lead screw 36 to rotate, so as to conveniently drive the collection unit 4 to move horizontally under the limitation of the limiting slide rod 37. During the use of the debris collection device for metal mesh processing, through the control panel 45 cooperating with the controller 44, electricity is supplied to the inside of the electromagnet 43, making the electromagnet 43 magnetic, and cooperating with the iron adsorption plate 42 to assist in adsorbing iron debris, so that the debris is adsorbed on the outer surface of the iron adsorption plate 42. When it is necessary to clean the debris on the outer surface of the iron adsorption plate 42, adjust the iron adsorption plate 42 in the vertical and horizontal directions through the adjusting unit 3 to move it to one side of the L-shaped cleaning plate 12, and then disconnect the electromagnet 43, making the iron adsorption plate 42 lose magnetism. Due to the action of gravity, the debris falls into the inside of the collection tank 11, and at the same time, cooperate with the L-shaped cleaning plate 12 to assist in cleaning the bottom surface of the iron adsorption plate 42, so as to facilitate the collection of debris.

[0035] The above text generally describes the present invention in detail, but based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A debris collection device for metal mesh processing, suitable for processing iron metal mesh, comprising a debris collection box (1); A support column (2) provided on the upper surface of the debris collection box (1) for installation; An adjustment unit (3) disposed on the outer surface of the support column (2) for adjustment; A collecting unit (4) for collecting is arranged on the outer surface of the adjusting unit (3), characterized in that: the adjusting unit (3) includes a lifting component arranged on the outer surface of the supporting column (2) and a moving component arranged on the outer surface of the lifting component, and the collecting unit (4) includes a collecting component arranged on the outer surface of the adjusting unit (3) and a control component arranged on the outer surface of the collecting component.

2. A debris collection device for metal mesh processing according to claim 1, characterized in that: The upper surface of the debris collection box (1) is provided with a collection tank body (11), and the upper surface of the collection tank body (11) is fixedly connected with an L-shaped cleaning plate (12).

3. A debris collection device for metal mesh processing according to claim 2, characterized in that: The lifting assembly comprises a support frame (31), the inner wall of the support frame (31) is detachably connected to the outer surface of the support column (2), the upper surface of the support frame (31) is detachably connected to a hydraulic cylinder (32), the telescopic end of the hydraulic cylinder (32) is detachably connected to a lifting frame (34), the upper surface of the lifting frame (34) is detachably connected to a telescopic limiting rod (33), and the bottom surface of the telescopic limiting rod (33) is detachably connected to the upper surface of the support frame (31).

4. A debris collection device for metal mesh processing according to claim 3, characterized in that: The adjustment unit comprises a driving motor (35), one side of which is detachably connected to one end of a lifting bracket (34).

5. A debris collection device for metal mesh processing according to claim 4, characterized in that: The driving end of the driving motor (35) is fixedly connected to a screw rod (36), the other end of the screw rod (36) is rotatably connected to the inner wall of the lifting bracket (34), and the inner wall of the lifting bracket (34) is detachably connected to a limiting sliding rod (37).

6. A debris collection device for metal mesh processing according to claim 5, characterized in that: The collecting assembly comprises a movable slider (41), the inner wall of the movable slider (41) is threadedly connected to the outer surface of the screw rod (36), the inner wall of the movable slider (41) is slidably connected to the outer surface of the limit slider (37), the bottom surface of the movable slider (41) is fixedly connected to an iron adsorption plate (42), and the upper surface of the iron adsorption plate (42) is detachably connected to an electromagnet (43).

7. A debris collection device for metal mesh processing according to claim 1, characterized in that: The control assembly comprises a controller (44), the bottom of the controller (44) is detachably connected to the outer surface of the movable slider (41), the output end of the controller (44) is electrically connected to the connection end of the electromagnet (43), and the input end of the controller (44) is electrically connected to a control panel (45) detachably connected to the outer surface of the support column (2).

Citation Information

Patent Citations

  • Scrap collecting device for metal processing machine tool

    CN217912884U