Rust removal and corrosion prevention treatment equipment for large metal pipeline

By designing large metal pipe rust removal and corrosion protection treatment equipment, using shot blasting machines and pipeline conveyor mechanisms for rust removal and rotary transport, and reducing dust pollution through multi-layer dust removal treatment, the problem that existing equipment cannot effectively deal with pipes and dust pollution in different specifications and sizes is solved, and efficient rust removal and environmental protection requirements are achieved.

CN222958360UActive Publication Date: 2025-06-10QINGDAO HUATE ANTICORROSION INSULATION EQUIP CO LTD
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Patent Information

Application Number
CN202422084144.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-10
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

Existing shot blasting and rust removal equipment cannot effectively deal with pipes of different specifications and sizes, especially pipes of longer sizes, and there are dust pollution problems, making it difficult to meet environmental protection requirements.

Method used

A large metal pipe rust removal and corrosion protection treatment equipment is designed, and the rust removal treatment is carried out using a shot blasting machine, and the pipe rotation and stable transportation are realized through the pipeline conveying mechanism. At the same time, a dust removal mechanism is provided, including the first and second dust removal mechanisms, and the dust removal treatment is performed twice through a multi-layer filter net and a filter cartridge to reduce dust pollution.

Benefits of technology

The rust removal treatment of pipes of different specifications and sizes is achieved, which ensures the rust removal effect, and reduces dust pollution through multiple dust removal treatments, meeting environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses large-scale metal pipeline rust removal and corrosion prevention treatment equipment, and relates to the technical field of pipeline treatment, the large-scale metal pipeline rust removal and corrosion prevention treatment equipment comprises a rust removal mechanism, a rust removal mechanism and a rust removal mechanism, the rust removal mechanism comprises a rust removal chamber, and a shot blasting machine is arranged in the rust removal chamber; the pipeline conveying mechanisms are arranged at the front end and the rear end of the rust removal chamber, the pipeline conveying mechanism at the front end is used for conveying a rotating pipeline from the front end to the rust removal chamber, and the pipeline conveying mechanism at the rear end is used for receiving the pipeline subjected to rust removal from the rear end; and the dust removal mechanism comprises a first dust removal mechanism and a second dust removal mechanism which communicate with each other, and the first dust removal mechanism communicates with the rust removal chamber through a dust removal pipeline. Therefore, the rust removal and corrosion prevention treatment problem of the pipeline is solved, rust removal of the surface of the pipeline is achieved, and dust pollution is reduced.
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Description

Technical Field

[0001] This application relates to the technical field of pipeline processing, and particularly to a rust removal and anti-corrosion treatment device for large metal pipelines. Background Art

[0002] After general metal pipelines are used for a long time, rust and corrosion will occur. Therefore, anti-corrosion treatment needs to be carried out on the metal pipelines. After being processed by the anti-corrosion process, it can effectively prevent or slow down the corrosion phenomenon caused by chemical or electrochemical reactions during transportation and use, effectively prevent or slow down corrosion, extend the service life of the steel pipes, and reduce the operation cost of the steel pipes. The anti-corrosion treatment first requires surface treatment of the pipeline, smoothing the surface of the pipeline so that there are no burrs and rust spots on its surface. Only after surface treatment can the preliminary spraying of rust prevention treatment be carried out.

[0003] Currently, shot blasting for rust removal is mostly used. However, the existing shot blasting rust removal equipment cannot well meet the needs of pipelines with different specifications and sizes, especially pipelines with longer sizes for rust removal, and there is no environmental protection treatment supporting equipment that can match it well, resulting in more dust and greater pollution. Therefore, a rust removal equipment is needed to meet the rust removal and anti-corrosion treatment of pipelines and meet environmental protection requirements. Summary of the Utility Model

[0004] To solve the problem of rust removal and anti-corrosion treatment of pipelines and achieve rust removal on the pipeline surface and reduce dust pollution, this application provides a rust removal and anti-corrosion treatment device for large metal pipelines.

[0005] The rust removal and anti-corrosion treatment device for large metal pipelines provided by this application adopts the following technical solutions.

[0006] A rust removal mechanism, the rust removal mechanism includes a rust removal chamber, and a shot blasting machine is arranged in the rust removal chamber;

[0007] A pipeline conveying mechanism, pipeline conveying mechanisms are arranged at both the front end and the rear end of the rust removal chamber. The pipeline conveying mechanism at the front end is used to convey the rotating pipeline from the front end to the rust removal chamber, and the pipeline conveying mechanism at the rear end is used to receive the pipeline after rust removal from the rear end; the pipeline conveying mechanism includes a base, and a number of support components for supporting the pipeline are arranged on the base. The support component includes a support wheel seat rotatably arranged at the bottom on the base, a support wheel is installed at the top of the support wheel seat, and the support wheel is driven to rotate by a motor installed on the support wheel seat;

[0008] A dust removal mechanism, the dust removal mechanism includes a first dust removal mechanism and a second dust removal mechanism that are interconnected, and the first dust removal mechanism is connected to the rust removal chamber through a dust removal pipeline;

[0009] The second dust removal mechanism includes a second dust removal chamber, in which a partition is provided. A number of through holes are formed in the partition, and a number of filter cylinders are installed on the through holes below the partition. An inlet is formed on the side of the second dust removal chamber below the partition. A wind shield is arranged inside the inlet of the second dust removal chamber, and the lower part of the wind shield is open. An outlet is formed at the top of the second dust removal chamber.

[0010] By adopting the above technical solutions, through the setting of the shot blasting machine, shot blasting and rust removal treatment of the pipeline are realized. And through the setting of the pipeline conveying mechanism, rotation and conveyance of the pipeline are realized, ensuring that the pipeline can stably enter the rust removal chamber and can rotate to ensure the rust removal effect. Through the setting of the dust removal mechanism, the rust removal dust can be treated twice, ensuring the dust treatment effect and reducing pollution to meet the environmental protection requirements. By driving the support wheels to rotate with a motor, the pipeline placed on the support wheels can be driven to rotate. The support wheel seat is rotatably arranged on the base, and thus the rotation axis direction of the support wheels, that is, the rotation angle of the support wheels, can be adjusted, and thus the advance and retreat as well as the speed of the pipeline on the support wheels can be controlled. Through the setting of the filter cylinders, the air can be filtered twice, improving the dust treatment effect and realizing air purification treatment.

[0011] Optionally, at least one of the support wheel seats is hinged with a wire sleeve, and a lead screw is matched with the wire sleeve, and the lead screw is hinged with the base.

[0012] By adopting the above technical solutions, by rotating the lead screw, the relative position of the wire sleeve on the lead screw changes, and thus the support wheel seat is driven to deflect, controlling the advance and retreat as well as the speed of the pipeline.

[0013] Optionally, adjacent two of the support wheel seats are hinged through a connecting rod.

[0014] By adopting the above technical solutions, the support wheel seats are hinged through the connection, and thus synchronous rotation adjustment can be realized, achieving synchronous control.

[0015] Optionally, the first dust removal mechanism includes a first dust removal chamber. The inlet of the first dust removal chamber is opened at one side position, and the outlet of the first dust removal chamber is opened at the top position of the first dust removal chamber. A number of filter meshes are arranged in the first dust removal chamber between the inlet and the outlet.

[0016] By adopting the above technical solutions, through the setting of the filter meshes in the first dust removal chamber, during the process from the inlet to the outlet, the air can be filtered once to remove larger debris and other pollutants in the air.

[0017] Optionally, the bottom of the first dust removal chamber is in a funnel shape, and a first valve is arranged at the opening of the funnel shape at the bottom of the first dust removal chamber.

[0018] By adopting the above technical solutions, through the funnel-shaped structure setting, automatic aggregation of dust particles and the like can be realized, which is convenient for collecting and treating the dust scattered in the first dust removal chamber. And by using the setting of the first valve, it can be docked with the bottom of the first dust removal chamber to realize dust collection.

[0019] Optionally, the horizontal barrier of the first valve is arranged at the funnel-shaped opening at the bottom of the first dust removal chamber, and one end of the first valve is hinged to the bottom of the first dust removal chamber, and a first operating handle is arranged at one end of the first valve.

[0020] Optionally, the bottom of the second dust removal chamber is funnel-shaped, and a second valve is arranged at the funnel-shaped opening at the bottom. The horizontal barrier of the second valve is arranged at the funnel-shaped opening at the bottom of the second dust removal chamber, and one end of the second valve is hinged to the bottom of the second dust removal chamber, and a second operating handle is arranged at one end of the second valve.

[0021] By adopting the above technical solutions, through the funnel-shaped structure setting, automatic aggregation of dust particles and the like can be realized, and by using the setting of the second valve, it can be docked with the bottom of the second dust removal chamber to realize dust collection. The opening and closing structure of the second valve is simple and convenient to operate.

[0022] Optionally, a door opening is arranged on the second dust removal chamber, and a door panel is arranged at the door opening. One end of the door panel is hinged to the second dust removal chamber, and a protruding plate is extended at the other end of the door panel. A bolt groove is opened on the protruding plate. When the door panel is closed, a bolt is hinged at the position corresponding to the second dust removal chamber, and a disc handle is threadedly installed on the bolt.

[0023] By adopting the above technical solutions, through the setting of the door opening, it is convenient for maintenance personnel to perform maintenance on the inside of the second dust removal chamber.

[0024] In summary, the present application has at least the following beneficial effects:

[0025] 1. Through the setting of the shot blasting machine in the present application, shot blasting and rust removal treatment of the pipeline are realized. And through the setting of the pipeline conveying mechanism, rotation and conveying of the pipeline are realized, ensuring that the pipeline can stably enter the rust removal chamber and can rotate to ensure the rust removal effect. Through the setting of the dust removal mechanism, the rust removal dust can be treated twice to ensure the dust treatment effect and reduce pollution to meet the environmental protection requirements.

[0026] 2. In this application, the motor drives the support wheel to rotate, and then the pipeline placed on the support wheel can be driven to rotate. The support wheel seat is rotatably arranged on the base, so that the direction of the rotation axis of the support wheel, that is, the rotation angle of the support wheel, can be adjusted, and then the advancement and retreat as well as the speed of the pipeline on the support wheel can be controlled. A wire sleeve is hinged on at least one support wheel seat, a lead screw is engaged with the wire sleeve, and the lead screw is hinged to the base. By rotating the lead screw, the relative position of the wire sleeve on the lead screw changes, thereby driving the support wheel seat to deflect and controlling the advancement and retreat as well as the speed of the pipeline.

[0027] 3. The bottoms of the first dust removal chamber and the second dust removal chamber are both arranged in a funnel-shaped structure, which can realize the automatic aggregation of dust particles, etc. And by setting the valve, it can be docked with the bottom of the dust removal chamber to realize dust collection. The opening and closing structure of the valve is simple and convenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0029] Figure 1 It is a schematic side view structure diagram of a large metal pipeline rust removal and anti-corrosion treatment device.

[0030] Figure 2 It is a schematic top view structure diagram of a large metal pipeline rust removal and anti-corrosion treatment device.

[0031] Figure 3 It is a schematic structure diagram of a pipeline conveying mechanism.

[0032] Figure 4 It is a schematic structure diagram of a first dust removal mechanism.

[0033] Figure 5 It is a schematic structure diagram of a second dust removal mechanism.

[0034] Figure 6 It is Figure 5 The enlarged schematic structure diagram of the partial A in

[0035] Figure 7 It is a schematic cross-sectional structure diagram of a second dust removal mechanism.

[0036] Description of the drawing reference numerals: 1, rust removal mechanism; 101, rust removal chamber; 102, shot blasting machine; 2, pipeline conveying mechanism; 201, base; 202, support wheel seat; 203, support wheel; 204, motor; 205, wire sleeve; 206, lead screw; 207, lead screw handle; 208, connecting rod; 3, first dust removal mechanism; 301, first dust removal chamber; 302, first dust removal chamber bracket; 4, second dust removal mechanism; 401, second dust removal chamber; 402, partition board; 403, filter cartridge; 404, wind shield; 405, second valve; 406, door panel; 407, protruding plate; 408, bolt groove; 409, bolt; 410, disc handle; 5, pipeline. Detailed implementation manners

[0037] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0038] The following will be further described in detail with reference to the attached Figures 1 to 7 This application will be further described in detail.

[0039] The embodiments of this application disclose a large metal pipeline rust removal and anti-corrosion treatment device.

[0040] Referring to Figures 1 to 7 , a large metal pipeline rust removal and anti-corrosion treatment device includes:

[0041] A rust removal mechanism 1, the rust removal mechanism 1 includes a rust removal chamber 101, and a shot blasting machine 102 is arranged in the rust removal chamber 101.

[0042] A pipeline conveying mechanism 2, pipeline conveying mechanisms 2 are arranged at both the front end and the rear end of the rust removal chamber 101. The pipeline conveying mechanism 2 at the front end of the rust removal chamber 101 is used to convey the rotating pipeline 5 to the rust removal chamber 101 from the front end, and the pipeline conveying mechanism 2 at the rear end of the rust removal chamber 101 is used to receive the rust-removed pipeline 5 from the rear end.

[0043] The pipeline conveying mechanism 2 includes a base 201, on which a plurality of support components for supporting the pipeline 5 are provided. The plurality of support components are arranged in two rows at intervals. The support component includes a support wheel seat 202 rotatably arranged at the bottom on the base 201. A support wheel 203 is installed at the top of the support wheel seat 202. A motor 204 is installed on the support wheel seat 202, and the motor 204 drives the support wheel 203 to rotate. By driving the support wheel 203 to rotate through the motor 204, the pipeline 5 placed on the support wheel 203 can be driven to rotate. The support wheel seat 202 is rotatably arranged on the base 201, so that the rotation axis direction of the support wheel 203, that is, the rotation angle of the support wheel 203, can be adjusted, and thus the advance and retreat as well as the speed of the pipeline 5 on the support wheel 203 can be controlled.

[0044] Among the support wheel assemblies in the same row, a wire sleeve 205 is hingedly arranged on one of the support wheel seats 202. A lead screw 206 is matched with the wire sleeve 205. The lead screw 206 is hinged to the base 201, and a lead screw handle 207 is hinged to the end of the lead screw 206. Adjacent two support wheel seats 202 are hinged through a connecting rod 208, and the support wheel seats 202 are connected by hinges, so that synchronous rotation adjustment and synchronous control can be realized. By rotating the lead screw handle 207, the lead screw 206 can be rotated, and the relative position of the wire sleeve 205 on the lead screw 206 changes, thereby driving the support wheel seat 202 to deflect, and controlling the advance and retreat as well as the speed of the pipeline 5.

[0045] The dust removal mechanism includes a first dust removal mechanism 3 and a second dust removal mechanism 4 which are interconnected. The first dust removal mechanism 3 is communicated with the top of the rust removal chamber 101 through a dust removal pipeline 5.

[0046] The first dust removal mechanism 3 includes a first dust removal chamber 301, which is in a cylindrical shape and is vertically arranged, and is supported by a first dust removal chamber bracket 302. The inlet of the first dust removal chamber 301 is opened at one side position, and the outlet of the first dust removal chamber 301 is opened at the top position of the first dust removal chamber 301. A plurality of layers of filter meshes are arranged in the first dust removal chamber 301 between the inlet and the outlet for coarse filtration. Through the arrangement of the filter meshes, the air can be filtered once during the process from the inlet to the outlet, removing larger particle debris and other pollutants in the air.

[0047] The bottom of the first dust removal chamber 301 is funnel-shaped. A first valve is provided at the funnel-shaped opening at the bottom of the first dust removal chamber 301. The first valve is horizontally blocked at the funnel-shaped opening at the bottom of the first dust removal chamber 301, and one end of the first valve is hinged to the bottom of the first dust removal chamber 301. A first operating handle is provided at one end of the first valve. Through the funnel-shaped structure setting, automatic aggregation of dust particles and the like can be realized, which is convenient for collecting and processing the scattered dust in the first dust removal chamber 301. And by using the setting of the first valve, it can be docked with the bottom of the first dust removal chamber 301 to realize dust collection.

[0048] The second dust removal mechanism 4 includes a second dust removal chamber 401. A partition 402 is horizontally arranged in the second dust removal chamber 401. A number of through holes are opened on the partition 402. A number of filter cartridges 403 installed on the through holes are arranged below the partition 402 for relatively high-precision filtration. An inlet is provided on the side of the second dust removal chamber 401 below the partition 402. A wind shield 404 is arranged inside the inlet of the second dust removal chamber 401. The wind shield 404 is open at the bottom. After the air enters the second dust removal chamber 401 from the inlet, it is blocked by the wind shield 404 to guide the air to flow downward, avoiding the air blowing directly at the filter cartridges 403, so that the air can flow fully in the second dust removal chamber 401, which is beneficial to improving the filtration effect. An outlet is opened at the top of the second dust removal chamber 401. Through the setting of the filter cartridges 403, the air can be filtered twice to improve the dust treatment effect and realize air purification treatment.

[0049] The bottom of the second dust removal chamber 401 is funnel-shaped. A second valve 405 is provided at the funnel-shaped opening at the bottom. The second valve 405 is horizontally blocked at the funnel-shaped opening at the bottom of the second dust removal chamber 401, and one end of the second valve 405 is hinged to the bottom of the second dust removal chamber 401. A second operating handle is provided at one end of the second valve 405. Through the funnel-shaped structure setting, automatic aggregation of dust particles and the like can be realized. And by using the setting of the second valve 405, it can be docked with the bottom of the second dust removal chamber 401 to realize dust collection. The opening and closing structure of the second valve 405 is simple and convenient to operate.

[0050] A door opening is provided on the front side of the second dust removal chamber 401. A door panel 406 is installed at the door opening. One end of the door panel 406 is hinged to the second dust removal chamber 401. A protruding plate 407 is extended at the other end of the door panel 406. A bolt slot 408 is opened on the protruding plate 407. When the door panel 406 is closed, a bolt 409 is hinged at the position corresponding to the second dust removal chamber 401. A disc handle 410 is threadedly installed on the bolt 409. By rotating and tightening the disc handle 410 with a copper pipe, it can abut against the protruding plate 407, and then the door panel 406 can be closed. Through the setting of the door opening, it is convenient for maintenance personnel to perform maintenance inside the second dust removal chamber 401.

[0051] Through the setting of the shot blasting machine 102, shot blasting and rust removal treatment of the pipeline 5 are realized. And through the setting of the pipeline conveying mechanism 2, rotation and conveying of the pipeline 5 are realized, ensuring that the pipeline 5 can stably enter the rust removal chamber 101 and can rotate to ensure the rust removal effect. Through the setting of the dust removal mechanism, the rust removal dust can be treated twice, ensuring the dust treatment effect and reducing pollution to meet the environmental protection requirements.

[0052] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "front end", "rear end", "bottom", "top", "end", "one side", "below", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In the description of the present utility model, unless otherwise specified and defined, it should be noted that the term "connection" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the communication inside two elements. It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.

[0053] The above are only the preferred embodiments of the utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Large metal pipeline rust removal and anti-corrosion treatment equipment, characterized by: include: A rust removal mechanism, the rust removal mechanism comprising a rust removal chamber, wherein a shot blasting machine is arranged in the rust removal chamber; Pipe conveying mechanism, the front end and the rear end of the rust removal chamber are both provided with pipeline conveying mechanisms, the pipeline conveying mechanism at the front end is used to convey the rotating pipeline from the front end to the rust removal chamber, and the pipeline conveying mechanism at the rear end is used to receive the pipeline after rust removal from the rear end; the pipeline conveying mechanism includes a base, and a plurality of support components for supporting the pipeline are provided on the base, and the support component includes a support wheel seat rotatably arranged on the base at the bottom, and a support wheel is installed on the top of the support wheel seat, and the support wheel is driven to rotate by a motor installed on the support wheel seat; A dust removal mechanism, the dust removal mechanism comprising a first dust removal mechanism and a second dust removal mechanism that are interconnected, the first dust removal mechanism being connected to the rust removal chamber via a dust removal pipeline; The second dust removal mechanism includes a second dust removal chamber, a partition is arranged in the second dust removal chamber, a plurality of through holes are opened on the partition, a plurality of filter cartridges installed on the through holes are arranged below the partition, an inlet is opened on the side of the second dust removal chamber below the partition, a wind shield is arranged inside the inlet of the second dust removal chamber, an opening is arranged below the wind shield, and an outlet is opened on the top of the second dust removal chamber.

2. The large metal pipeline rust removal and anti-corrosion treatment equipment according to claim 1 is characterized in that: A thread sleeve is hingedly provided on at least one of the supporting wheel seats, a lead screw is matched with the thread sleeve, and the lead screw is hingedly connected to the base.

3. The large metal pipeline rust removal and anti-corrosion treatment equipment according to claim 2 is characterized in that: Two adjacent supporting wheel seats are hinged via a connecting rod.

4. The large metal pipeline rust removal and anti-corrosion treatment equipment according to claim 1 is characterized in that: The first dust removal mechanism comprises a first dust removal chamber, the inlet of the first dust removal chamber is opened at one side, the outlet of the first dust removal chamber is opened at the top of the first dust removal chamber, and a plurality of filters are arranged in the first dust removal chamber between the inlet and the outlet.

5. The large metal pipeline rust removal and anti-corrosion treatment equipment according to claim 4 is characterized in that: The bottom of the first dust removal chamber is funnel-shaped, and a first valve is arranged at the funnel-shaped opening at the bottom of the first dust removal chamber.

6. The large metal pipeline rust removal and anti-corrosion treatment equipment according to claim 5 is characterized in that: The transverse barrier of the first valve is arranged at the bottom funnel-shaped opening of the first dust removal chamber, and one end of the first valve is hinged to the bottom of the first dust removal chamber, and a first operating handle is arranged at one end of the first valve.

7. The large metal pipeline rust removal and anti-corrosion treatment equipment according to claim 1 is characterized in that: The bottom of the second dust removal chamber is funnel-shaped, and a second valve is arranged at the funnel-shaped opening of the bottom. The lateral barrier of the second valve is arranged at the funnel-shaped opening of the bottom of the second dust removal chamber, and one end of the second valve is hinged to the bottom of the second dust removal chamber, and a second operating handle is arranged at one end of the second valve.

8. The large metal pipeline rust removal and anti-corrosion treatment equipment according to claim 7 is characterized in that: The second dust removal chamber is provided with a doorway, and a door panel is provided at the doorway. One end of the door panel is hinged to the second dust removal chamber, and a protruding panel is extended from the other end of the door panel, and a bolt groove is provided on the protruding panel. When the door panel is closed, a bolt is hinged to the position corresponding to the second dust removal chamber, and a disc handle is threadedly installed on the bolt.