Efficient and energy-saving integrated brick pressing equipment

Abstract

The utility model discloses efficient and energy-saving integrated brick pressing equipment which comprises a fixing table, a plurality of guide columns are welded to the outer wall of the top of the fixing table, sliding sleeves are connected to the outer portions of the guide columns in a sleeved mode, a top plate is fixedly arranged on the tops of the guide columns, a hydraulic cylinder is installed on the outer wall of the top of the top plate through bolts, and a lifting table is arranged among the sliding sleeves. The top of the lifting table is connected with a lifting rod of the hydraulic cylinder, a mounting groove is formed in the top of the fixing table, a brick making mold is inserted into the mounting groove, and a mold opening mechanism is arranged on the outer wall of one side of the fixing table. According to the mold opening mechanism adopted by the utility model, after the water permeable brick is pressed and formed in the mold groove by the pressing mold, the formed water permeable brick can be taken out from the lower part of the brick making mold through the mold opening mechanism without an ejection mechanism, and falls onto the conveyor, so that the continuity of manufacturing the water permeable brick is realized, the working procedures of manufacturing the water permeable brick are reduced, and the production efficiency is improved. And the production efficiency of the water permeable bricks is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of permeable brick production, in particular to an integrated brick pressing device with high efficiency and energy saving. Background Technique

[0002] The permeable brick, also called the water-permeable brick, belongs to a new type of green environmental protection building material. The raw materials include cement, sand, slag, fly ash, etc. The whole brick is a homogeneous brick that is formed by one-time pressing and has no stratification up and down. The processing procedures of the permeable brick include raw material blending, raw material conveying and die pressing.

[0003] When the existing permeable bricks are pressed and processed, generally, materials are placed through a mold and pressed into shape. After forming, the permeable bricks are demolded through a manipulator or an ejection mechanism, which seriously affects the processing effect and continuity of the permeable bricks, also causes the manufacturing cost of the permeable bricks to remain high, wastes a lot of energy in the production process, and reduces the output of the permeable bricks. Therefore, it is urgent to design an integrated brick pressing device with high efficiency and energy saving to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an integrated brick pressing device with high efficiency and energy saving to solve the above deficiencies in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An integrated brick pressing device with high efficiency and energy saving, including a fixed table. A plurality of guide columns are welded on the outer wall of the top of the fixed table, and a sliding sleeve is sleeved outside the guide columns. The top of the guide columns is fixedly provided with a top plate, and a hydraulic cylinder is installed on the outer wall of the top of the top plate through bolts. An elevating table is arranged between a plurality of the sliding sleeves, and the top of the elevating table is connected with the lifting rod of the hydraulic cylinder. An installation groove is arranged on the top of the fixed table, and a brick making mold is inserted into the installation groove. An opening mold mechanism is arranged on the outer wall of one side of the fixed table. A slide rail is arranged on the outer wall of the bottom of the fixed table, and a cover is slidably installed on the slide rail. The cover covers the lower surface of the mold groove.

[0007] Preferably, a plurality of long legs are welded on the outer wall of the bottom of the fixed table, and a conveyor is arranged below the fixed table and inside the long legs.

[0008] Preferably, a plurality of through-structured mold grooves are arranged on the top of the brick making mold, and a plurality of die presses corresponding to the mold grooves are installed on the outer wall of the bottom of the elevating table through bolts.

[0009] Preferably, the cover is a distributed structure on both sides, and the two covers form an opening and pushing and pulling structure.

[0010] Preferably, the mold opening mechanism includes a fixed frame welded to the outer wall of one side of the fixed table. A through hole is provided on the fixed frame, and a driving gear is arranged inside the through hole. A driving motor is arranged on one side of the fixed frame, and a motor frame is arranged between the driving motor and the fixed frame. A rack is fixedly arranged on the outer wall of one side of the cover, and the rack is meshed with the driving gear.

[0011] Preferably, there are two mold opening mechanisms, which are respectively located on both sides of the fixed table, and each mold opening mechanism controls the corresponding cover.

[0012] In the above technical solution, for an integrated brick pressing device with high efficiency and energy saving provided by the present utility model, the beneficial effects are as follows:

[0013] (1) The adopted mold opening mechanism can, after the pressing die presses and forms the permeable brick in the mold cavity, without a ejecting mechanism, take out the formed permeable brick from below the brick making mold through the mold opening mechanism, and it falls onto the conveyor to realize the continuity of the manufacture of the permeable brick, reduce the manufacturing process of the permeable brick, and improve the production efficiency of the permeable brick.

[0014] (2) The movement of the driving gear driving the rack can drive the cover to move quickly on the slide rail by using the rack, realize the opening below the mold cavity, enable the permeable brick to fall from the mold cavity, and at the same time, the pressing die can fall again to realize the rapid unloading of the permeable brick. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings.

[0016] Figure 1 It is a three-dimensional view of the structure of an embodiment of an integrated brick pressing device with high efficiency and energy saving provided by the present utility model from one angle.

[0017] Figure 2 It is a schematic diagram of the structure with a conveyor below an embodiment of an integrated brick pressing device with high efficiency and energy saving provided by the present utility model.

[0018] Figure 3 It is a three-dimensional view of the structure of an embodiment of an integrated brick pressing device with high efficiency and energy saving provided by the present utility model from another angle.

[0019] Figure 4 It is an enlarged view of the partial structure of an embodiment of an integrated brick pressing device with high efficiency and energy saving provided by the present utility model.

[0020] 1 conveyor, 2 long legs, 3 fixed platform, 4 guide posts, 5 sliding sleeves, 6 top plate, 7 hydraulic cylinders, 8 lifting platform, 9 brick-making mold, 10 mold cavities, 11 mold-opening mechanism, 12 pressing mold, 13 sliding rails, 14 cover, 15 racks, 16 fixed frames, 17 drive motors, 18 motor frames, 19 driving gears. Detailed implementation manners

[0021] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0022] As Figures 1-4 shown, an efficient and energy-saving integrated brick pressing device provided by an embodiment of the present invention includes a fixed platform 3. A plurality of guide posts 4 are welded on the outer wall of the top of the fixed platform 3, and a sliding sleeve 5 is sleeved outside the guide post 4. The top of the guide post 4 is fixedly provided with a top plate 6, and a hydraulic cylinder 7 is installed on the outer wall of the top of the top plate 6 through bolts. An lifting platform 8 is arranged between a plurality of sliding sleeves 5, and the top of the lifting platform 8 is connected to the lifting rod of the hydraulic cylinder 7. An installation groove is arranged on the top of the fixed platform 3, and a brick-making mold 9 is inserted into the installation groove. A mold-opening mechanism 11 is arranged on the outer wall of one side of the fixed platform 3. A sliding rail 13 is arranged on the outer wall of the bottom of the fixed platform 3, and a cover 14 is slidably installed on the sliding rail 13, and the cover 14 covers the lower surface of the mold cavity 10.

[0023] Specifically, in this embodiment, it includes a fixed platform 3. A plurality of guide posts 4 are welded on the outer wall of the top of the fixed platform 3, and a sliding sleeve 5 is sleeved outside the guide post 4. By sliding the sliding sleeve 5 on the guide post 4, it plays a good guiding role for the movement of the lifting platform 8. The top of the guide post 4 is fixedly provided with a top plate 6, and a hydraulic cylinder 7 is installed on the outer wall of the top of the top plate 6 through bolts. An lifting platform 8 is arranged between a plurality of sliding sleeves 5, and the top of the lifting platform 8 is connected to the lifting rod of the hydraulic cylinder 7. Starting the hydraulic cylinder 7 causes the hydraulic cylinder 7 to drive the lifting platform 8 to move up and down, thereby driving the pressing mold 12 to move up and down by the lifting platform 8. The pressing mold 12 is inserted into the mold cavity 10 to realize the extrusion of the brick-making raw materials inside the mold cavity 10 to realize the forming of the permeable bricks. An installation groove is arranged on the top of the fixed platform 3, and a brick-making mold 9 is inserted into the installation groove. A mold-opening mechanism 11 is arranged on the outer wall of one side of the fixed platform 3. A sliding rail 13 is arranged on the outer wall of the bottom of the fixed platform 3, and a cover 14 is slidably installed on the sliding rail 13, and the cover 14 covers the lower surface of the mold cavity 10. The cover 14 is a distributed structure on both sides, and the two covers 14 form an opening and closing push-pull structure. There are two mold-opening mechanisms 11, and the two mold-opening mechanisms 11 are respectively located on both sides of the fixed platform 3. Each mold-opening mechanism 11 controls the corresponding cover 14. Through the action of the mold-opening mechanism 11, the cover 14 can slide on the sliding rail 13 to realize the opening and closing of the lower part of the mold cavity 10, facilitating the removal of the permeable bricks from the mold cavity 10.

[0024] An integrated brick pressing device with high efficiency and energy saving provided by the utility model adopts a mold opening mechanism 11. After the pressing mold 12 presses and forms the permeable brick inside the mold cavity 10, without a ejecting mechanism, the formed permeable brick can be taken out from below the brick making mold 9 through the mold opening mechanism 11 and fall onto the conveyor 1, so as to realize the continuity of the permeable brick manufacturing, reduce the manufacturing process of the permeable brick, and improve the production efficiency of the permeable brick.

[0025] As an embodiment provided by the utility model, a plurality of long legs 2 are welded on the bottom outer wall of the fixed table 3, and a conveyor 1 located inside the long legs 2 is arranged below the fixed table 3. The long legs 2 are used to support the fixed table 3, enabling the fixed table 3 to straddle above the conveyor 1. At the same time, the fixed table 3 can also be installed on both sides of the conveyor 1 through a fixing structure, thereby realizing the installation of the fixed table 3 on the conveyor 1.

[0026] As another embodiment provided by the utility model, a plurality of mold cavities 10 with a penetrating structure are arranged on the top of the brick making mold 9. A plurality of pressing molds 12 corresponding to the mold cavities 10 are installed on the bottom outer wall of the lifting table 8 through bolts. By the pressing mold 12 entering into the mold cavity 10, the brick making raw materials inside the mold cavity 10 are extruded, so as to realize the forming process of the permeable brick inside the mold cavity 10.

[0027] As yet another embodiment provided by the utility model, the mold opening mechanism 11 includes a fixed frame 16 welded on one side outer wall of the fixed table 3. A through hole is arranged on the fixed frame 16, and a driving gear 19 is arranged inside the through hole. A driving motor 17 is arranged on one side of the fixed frame 16, and a motor frame 18 is arranged between the driving motor 17 and the fixed frame 16. A rack 15 is fixedly arranged on the outer wall of one side of the cover 14, and the rack 15 is meshed and connected with the driving gear 19. After the permeable brick is formed inside the mold cavity 10, the operator starts the driving motor 17, so that the driving motor 17 drives the driving gear 19 to rotate. The driving gear 19 drives the rack 15 to move horizontally, and then the rack 15 drives the cover 14 to slide on the slide rail 13, so that the permeable brick can fall from below the mold cavity 10, quickly completing the discharging of the permeable brick. After the discharging is completed, the driving motor 17 reverses to realize the cover 14 closing below the mold cavity 10, facilitating the processing of the next permeable brick, improving the continuity of the overall processing process, and achieving the purpose of high efficiency and energy saving.

[0028] Embodiment 1

[0029] An efficient and energy-saving integrated brick pressing device. A plurality of guide columns 4 are welded on the outer wall of the top of the fixed table 3, and a sliding sleeve 5 is sleeved outside the guide column 4. By sliding the sliding sleeve 5 on the guide column 4, it plays a very good guiding role for the movement of the lifting table 8. The top of the guide column 4 is fixedly provided with a top plate 6, and a hydraulic cylinder 7 is installed on the outer wall of the top of the top plate 6 through bolts. An lifting table 8 is arranged between a plurality of sliding sleeves 5, and the top of the lifting table 8 is connected to the lifting rod of the hydraulic cylinder 7. Starting the hydraulic cylinder 7 causes the hydraulic cylinder 7 to drive the lifting table 8 to move up and down, thereby driving the pressing die 12 to move up and down by the lifting table 8. The pressing die 12 is inserted into the inside of the mold cavity 10 to realize the extrusion of the brick-making raw materials inside the mold cavity 10 to achieve the forming of the permeable brick. An installation groove is arranged on the top of the fixed table 3, and a brick-making mold 9 is inserted into the inside of the installation groove. An opening mold mechanism 11 is arranged on the outer wall of one side of the fixed table 3. A slide rail 13 is arranged on the outer wall of the bottom of the fixed table 3, and a cover 14 is slidably installed on the slide rail 13. The cover 14 covers the lower surface of the mold cavity 10. The cover 14 is a distributed structure on both sides, and the two covers 14 form an opening and pushing and pulling structure. There are two opening mold mechanisms 11, and the two opening mold mechanisms 11 are respectively located on both sides of the fixed table 3. Each opening mold mechanism 11 controls the corresponding cover 14. Through the action of the opening mold mechanism 11, the cover 14 can slide on the slide rail 13 to realize the opening and closing of the lower part of the mold cavity 10, which is convenient for taking out the permeable brick from the inside of the mold cavity 10.

[0030] Embodiment 2

[0031] Among them, this embodiment makes further limitations on the basis of Embodiment 1. A plurality of long legs 2 are welded on the outer wall of the bottom of the fixed table 3, and a conveyor 1 located inside the long legs 2 is arranged below the fixed table 3. The long legs 2 are used to support the fixed table 3, enabling the fixed table 3 to straddle above the conveyor 1. At the same time, the fixed table 3 can also be installed on both sides of the conveyor 1 through a fixing structure, thereby realizing the installation of the fixed table 3 on the conveyor 1; a plurality of through-structured mold grooves 10 are arranged on the top of the brick-making mold 9, and a plurality of pressing molds 12 corresponding to the mold grooves 10 are installed on the outer wall of the bottom of the lifting table 8 through bolts. The pressing molds 12 enter the inside of the mold grooves 10, thereby realizing the extrusion of the brick-making raw materials inside the mold grooves 10 to achieve the forming process of the permeable bricks inside the mold grooves 10; the mold-opening mechanism 11 includes a fixed frame 16 welded on the outer wall of one side of the fixed table 3. A through-hole is arranged on the fixed frame 16, and a driving gear 19 is arranged inside the through-hole. A driving motor 17 is arranged on one side of the fixed frame 16, and a motor frame 18 is arranged between the driving motor 17 and the fixed frame 16. A rack 15 is fixedly arranged on the outer wall of one side of the cover 14, and the rack 15 is meshed with the driving gear 19. After the permeable bricks are formed inside the mold grooves 10, the operator starts the driving motor 17, so that the driving motor 17 drives the driving gear 19 to rotate. The driving gear 19 drives the rack 15 to move horizontally, and then the rack 15 drives the cover 14 to slide on the slide rail 13, so that the permeable bricks can fall from below the mold grooves 10, quickly completing the unloading of the permeable bricks. After the unloading is completed, the driving motor 17 rotates in reverse to realize the cover 14 closing below the mold grooves 10, facilitating the processing of the next permeable brick, improving the continuity of the overall processing process, and achieving the purpose of high efficiency and energy saving.

[0032] Only some exemplary embodiments of the present invention have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. An efficient and energy-saving integrated brick pressing device, comprising a fixing table (3), characterized in that: A plurality of guide columns (4) are welded to the outer wall of the top of the fixed platform (3), and a sliding sleeve (5) is sleeved on the outside of the guide column (4). A top plate (6) is fixedly arranged on the top of the guide column (4), and a hydraulic cylinder (7) is installed on the outer wall of the top of the top plate (6) by bolts. A lifting platform (8) is arranged between the plurality of sliding sleeves (5), and the top of the lifting platform (8) is connected to the lifting rod of the hydraulic cylinder (7). A mounting groove is arranged on the top of the fixed platform (3), and a brick-making mold (9) is inserted into the mounting groove. A mold opening mechanism (11) is arranged on the outer wall of one side of the fixed platform (3). A sliding rail (13) is arranged on the outer wall of the bottom of the fixed platform (3), and a cover (14) is slidably installed on the slide rail (13), and the cover (14) covers the lower surface of the mold groove (10).

2. The high-efficiency and energy-saving integrated brick pressing equipment according to claim 1 is characterized in that: A plurality of long legs (2) are welded to the outer wall of the bottom of the fixed platform (3), and a conveyor (1) located inside the long legs (2) is arranged below the fixed platform (3).

3. The high-efficiency and energy-saving integrated brick pressing equipment according to claim 1 is characterized in that: The top of the brick-making mold (9) is provided with a plurality of mold grooves (10) with a penetrating structure, and the outer wall of the bottom of the lifting platform (8) is provided with a plurality of pressing molds (12) corresponding to the mold grooves (10) via bolts.

4. The high-efficiency and energy-saving integrated brick pressing equipment according to claim 1 is characterized in that: The sealing cover (14) is a structure distributed on both sides, and the two sealing covers (14) form a split push-pull structure.

5. The high-efficiency and energy-saving integrated brick pressing equipment according to claim 1 is characterized in that: The mold opening mechanism (11) comprises a fixing frame (16) welded to an outer wall of one side of the fixing platform (3), a through hole being provided on the fixing frame (16), and a driving gear (19) being provided inside the through hole, a driving motor (17) being provided on one side of the fixing frame (16), and a motor frame (18) being provided between the driving motor (17) and the fixing frame (16), and a rack (15) being fixedly provided on an outer wall of one side of the sealing cover (14), and the rack (15) being meshingly connected with the driving gear (19).

6. The high-efficiency and energy-saving integrated brick pressing equipment according to claim 1, characterized in that: There are two mold opening mechanisms (11), which are respectively located on two sides of the fixed platform (3), and each mold opening mechanism (11) controls a corresponding cover (14).

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