Fixed clamping groove type lower template

By designing fixed slot-type lower formwork, using technical means such as dampers, leak-proof plates, long-type clamps and reinforced plates, the problems of cumbersome construction and insufficient stability of the traditional formwork fixing method are solved, and the stability of the casting process and the accuracy of the prefabricated parts are achieved, and the formwork assembly efficiency and the deformation resistance of the formwork are improved.

CN222958871UActive Publication Date: 2025-06-10LIAONING XINXINGJIA WIND POWER EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422035588.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-10
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The construction of traditional formwork fixing methods is cumbersome and inefficient, making it difficult to ensure the accuracy and stability of formwork fixing. Especially in the manufacturing process of concrete wind power towers, the formwork is prone to deformation, resulting in dimensional deviation of prefabricated parts and uneven surfaces.

Method used

A fixed slot-type lower formwork is designed, including base, hydraulic cylinder, roof plate, slot reinforcement components, etc., to reduce vibration by dampers, prevent leakage of concrete, and to achieve rapid assembly by means of long-type card blocks and slots, reinforcement plates and strengthening support ribs to enhance the overall strength and stability of the formwork.

Benefits of technology

It achieves stability during the pouring process and the accuracy of prefabricated parts, improves the efficiency and convenience of formwork assembly, enhances the load-bearing capacity and deformation resistance of formwork, and ensures the stability and shape accuracy of prefabricated parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lower mold plates, and discloses a fixed clamping groove type lower mold plate which comprises a base, an installation groove is formed in the top of the base, a hydraulic cylinder is fixedly installed in the installation groove, a top plate is fixedly installed on the top of the hydraulic cylinder, and a pouring opening is formed in the top of the top plate. And the clamping groove reinforcing assembly is arranged on the upper portion of the base. By arranging the reinforcing clamping plate, the reinforcing clamping plate and the fixing clamping plate are matched through the second clamping groove and fastened through the fixing clamping bolt, lateral reinforcing of the formwork is achieved, the stability and the deformation resistance of the formwork in the pouring process are improved, meanwhile, the reinforcing clamping plate is connected with the first formwork through the rotating pin, reinforcing operation is more flexible and convenient, and the formwork is more convenient to use. And formwork expansion is effectively prevented, the reinforcing requirements of formworks of different sizes and shapes can be rapidly met, and the effect of conveniently improving the product quality of concrete prefabricated parts is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lower templates of molds, and specifically relates to a lower template with fixed clamping grooves. Background Technique

[0002] With the continuous improvement of the requirements for structural stability and construction efficiency in fields such as construction, agricultural facilities, and industrial manufacturing, the limitations of traditional template fixing methods have gradually emerged. Traditional template fixing methods often rely on a large number of bolts, clamps, welding, etc. These methods are not only cumbersome and inefficient in construction, but also difficult to ensure the accuracy and stability of template fixing. As an important part of clean energy, the development speed of wind power is increasing day by day. As an important supporting structure of wind turbines, the manufacturing quality of concrete wind power towers directly affects the overall performance and operation safety of wind turbines.

[0003] During the production process of concrete wind power towers, due to the huge pressure generated during concrete pouring, the template is prone to deformation, resulting in problems such as dimensional deviation and uneven surface of precast components. This not only affects the quality of precast components, but may also reduce their mechanical properties. At the same time, traditional template fixing methods are time-consuming and laborious, reducing the efficiency and convenience of template assembly. Therefore, it is necessary to design a lower template with fixed clamping grooves. Content of the Utility Model

[0004] The purpose of the utility model is to provide a lower template with fixed clamping grooves to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A lower template with fixed clamping grooves, including a base, an installation groove is opened at the top of the base, and a hydraulic cylinder is fixedly installed inside the installation groove. The top of the hydraulic cylinder is fixedly installed with a top plate, and a pouring port is opened at the top of the top plate; a clamping groove reinforcement component is arranged above the base; the clamping groove reinforcement component includes: a clamping groove template part, the clamping groove template part is arranged above the base; a reinforcement part, the reinforcement part is arranged above the base and is located outside the clamping groove template part.

[0006] Preferably, the clamping groove template part includes: a fixing plate, the fixing plate is fixedly installed on the inner wall of the base; four damping devices are fixedly installed on the top of the fixing plate, and a leakage prevention plate is arranged above the damping devices, and two template ones are arranged on the top of the leakage prevention plate.

[0007] By setting damping devices, vibration is effectively reduced, and the smoothness during the pouring process is achieved.

[0008] By setting up a leak-proof plate, it effectively prevents concrete from leaking through the gaps between the templates during the pouring process, keeps the construction environment clean, and ensures that the concrete material can be fully and accurately filled into the pouring cavity.

[0009] Preferably, on one side of the first template, there are two second templates. A first slot is opened inside the second template, and a long block is fixedly installed on the first template through clamping in the first slot.

[0010] By setting up the first template and the second templates, the two templates are closely matched to form a pouring cavity. The long block on the inner side of the first template is inserted into the first slot of the second template to achieve rapid and stable assembly.

[0011] Preferably, reinforcing plates are evenly and fixedly installed on the outer walls of the first template and the second templates at equal distances. Installation holes are evenly opened at the top of the reinforcing plates, and reinforcing support ribs are fixedly installed inside the installation holes.

[0012] By setting up the reinforcing plates and the reinforcing support ribs, the reinforcing plates are evenly distributed on the outer walls of the templates and are further reinforced by the reinforcing support ribs, improving the overall strength and stability of the templates.

[0013] Preferably, a pouring cavity is arranged between the first template and the second template, presenting a cylindrical shape. Connecting columns are fixedly installed at the tops of the first template and the second template, and the connecting columns are fixedly installed at the bottom of the top plate.

[0014] Preferably, the reinforcement part includes: a reinforcing clamping plate arranged on the outer wall of the first template; a fixed clamping plate fixedly installed on the outer surface of the second template; a limiting fixed sleeve plate sleeved on the outer walls of the first template and the second template, above the leak-proof plate;

[0015] A rotating pin movably penetrates the outer surface of the reinforcing clamping plate and extends into the first template. A second slot is opened at the top of the fixed clamping plate, and the second slot is adapted to the reinforcing clamping plate.

[0016] By setting up the reinforcing clamping plate, the fixed clamping plate, and the second slot, the rotating pin is connected to the inside of the template and cooperates with the fixed clamping plate to form a strong lateral support force; the second slot is adapted to the fixed clamping plate, enabling the two to be tightly clamped, further improving the reinforcement effect.

[0017] Preferably, a reinforcing hole is opened on one side of the reinforcing clamping plate, and the reinforcing hole movably penetrates the fixed clamping plate and extends into the second template. A fixed bolt is arranged inside the reinforcing hole.

[0018] By setting up the reinforcing hole and the fixed bolt, further fastening is achieved through the fixed bolt to prevent the templates from shifting or deforming during the pouring process.

[0019] By setting a finite-position fixing sleeve plate, additional fixing and limiting functions are provided to ensure the overall stability and safety of the formwork structure.

[0020] The utility model provides a fixed-groove type lower formwork. It has the following beneficial effects:

[0021] (1). By setting a damper in the utility model, the vibration that may occur during concrete pouring is effectively reduced, ensuring the smoothness of pouring and the precision of precast components. Further, formwork one, formwork two, reinforcement plates, and strengthening support ribs are tightly connected through the clamping connection of long-shaped blocks and slot one, enabling precise docking between formworks. At the same time, the load-bearing capacity and anti-deformation ability of the formworks are enhanced, ensuring the stability and shape accuracy of precast components during pouring, achieving the effect of facilitating the improvement of the formwork assembly efficiency and convenience.

[0022] (2). By setting a reinforcement clamping plate in the utility model, through the adaptation of the reinforcement clamping plate and the fixed clamping plate with slot two and the fastening action of fixed bolts, lateral reinforcement of the formwork is achieved, improving the stability and anti-deformation ability of the formwork during pouring. At the same time, the connection method of the reinforcement clamping plate and formwork one through a rotating pin makes the reinforcement operation more flexible and convenient, effectively preventing the formwork from bulging, and being able to quickly adapt to the reinforcement requirements of formworks with different sizes and shapes, achieving the effect of facilitating the improvement of the quality of concrete precast components. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 is a side view of the structure of a fixed-groove type lower formwork of the utility model at the formwork part;

[0025] Figure 3 is a top view of the structure of a fixed-groove type lower formwork of the utility model at the disassembly and assembly part;

[0026] Figure 4 is a side view of the structure of a fixed-groove type lower formwork of the utility model at the reinforcement part.

[0027] In the figure: 1 base, 2 hydraulic cylinder, 3 top plate, 4 pouring port, 5 slot reinforcement assembly, 51 slot formwork part, 511 fixing plate, 512 damper, 513 leak-proof plate, 514 formwork one, 515 formwork two, 516 slot one, 517 long-shaped block, 518 reinforcement plate, 519 strengthening support rib, 5110 pouring cavity, 5111 connecting column, 52 reinforcement part, 521 reinforcement clamping plate, 522 rotating pin, 523 fixed clamping plate, 524 slot two, 525 reinforcement hole, 526 fixed bolt, 527 limit fixing sleeve plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Next, in combination with the accompanying drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0029] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model. Embodiment

[0030] A preferred embodiment of the fixed card slot type lower template provided by the present utility model is as Figures 1-4 shown: A fixed card slot type lower template includes a base 1. An installation groove is opened at the top of the base 1, and a hydraulic cylinder 2 is fixedly installed inside the installation groove. The top of the hydraulic cylinder 2 is fixedly installed with a top plate 3, and a pouring port 4 is opened at the top of the top plate 3; a card slot reinforcement assembly 5 is arranged above the base 1; the card slot reinforcement assembly 5 includes: a card slot template part 51, which is arranged above the base 1; a reinforcement part 52, which is arranged above the base 1 and is located outside the card slot template part 51.

[0031] The card slot template part 51 includes: a fixing plate 511, which is fixedly installed on the inner wall of the base 1; four damping devices 512 are fixedly installed on the top of the fixing plate 511, and a leakage prevention plate 513 is arranged above the damping devices 512. Two template ones 514 are arranged on the top of the leakage prevention plate 513.

[0032] By providing the damping devices 512, vibration is effectively reduced, and the stability during the pouring process is achieved.

[0033] On one side of the template one 514, two template twos 515 are arranged. A card slot one 516 is opened on the inner side of the template two 515. A long card block 517 is arranged inside the card slot one 516 through clamping, and the long card block 517 is fixedly installed on the template one 514.

[0034] By providing the template one 514 and the template two 515, the two templates are closely matched to form a pouring cavity 5110. The long card block 517 on the inner side of the template one 514 is clamped into the card slot one 516 of the template two 515, realizing fast and stable assembly.

[0035] Reinforcement plates 518 are fixedly installed equidistantly and uniformly on the outer walls of formwork one 514 and formwork two 515. Mounting holes are evenly opened at the top of the reinforcement plates 518 at equal intervals, and reinforcing support ribs 519 are fixedly installed inside the mounting holes.

[0036] By providing reinforcement plates 518 and reinforcing support ribs 519, the reinforcement plates 518 are evenly distributed on the outer wall of the formwork and are further reinforced by the reinforcing support ribs 519, enhancing the overall strength and stability of the formwork.

[0037] A pouring cavity 5110 is provided between formwork one 514 and formwork two 515, presenting a cylindrical shape. Connecting columns 5111 are fixedly installed at the tops of formwork one 514 and formwork two 515, and the connecting columns 5111 are fixedly installed at the bottom of the top plate 3.

[0038] Furthermore, in this embodiment, by providing a damper 512, the vibration that may occur during the concrete pouring process is effectively reduced, ensuring the smoothness of pouring and the precision of the precast components. Further, formwork one 514, formwork two 515, reinforcement plates 518, and reinforcing support ribs 519 are tightly connected by the clamping method of long-shaped blocks 517 and clamping grooves one 516, enabling precise docking between the formworks. At the same time, the load-bearing capacity and anti-deformation ability of the formwork are enhanced, ensuring the stability and shape accuracy of the precast components during the pouring process, and improving the efficiency and convenience of formwork assembly. Embodiment

[0039] Based on Embodiment 1, a preferred embodiment of a fixed clamping groove type lower formwork provided by the present utility model is as Figures 1-4 shown: The reinforcement part 52 includes: a reinforcement clamping plate 521, which is arranged on the outer wall of formwork one 514; a fixed clamping plate 523, which is fixedly installed on the outer surface of formwork two 515; a limit fixed sleeve plate 527, which is sleeved on the outer walls of formwork one 514 and formwork two 515, above the leak-proof plate 513;

[0040] A rotating pin 522 movably penetrates through the outer surface of the reinforcement clamping plate 521, and the rotating pin 522 extends into the interior of formwork one 514. A clamping groove two 524 is opened at the top of the fixed clamping plate 523, and the clamping groove two 524 is adapted to the reinforcement clamping plate 521.

[0041] By providing a reinforcement clamping plate 521, a fixed clamping plate 523, and a clamping groove two 524, the rotating pin 522 is connected to the interior of the formwork. Cooperating with the fixed clamping plate 523, a strong lateral support force is formed; the clamping groove two 524 is adapted to the fixed clamping plate 523, enabling the two to be tightly clamped, further enhancing the reinforcement effect.

[0042] One side of the reinforcement card board 521 is provided with a reinforcement hole 525, and the reinforcement hole 525 movably penetrates through the fixed card board 523 and extends into the interior of the template two 515. A fixed bolt 526 is arranged inside the reinforcement hole 525.

[0043] By providing the reinforcement hole 525 and the fixed bolt 526, further fastening is achieved through the fixed bolt 526 to prevent the template from shifting or deforming during the pouring process.

[0044] By providing the limit fixing sleeve plate 527, an additional fixing and limiting function is provided to ensure the overall stability and safety of the template structure.

[0045] Furthermore, in this embodiment, by providing the reinforcement card board 521, the lateral reinforcement of the template is realized through the adaptation of the reinforcement card board 521 and the fixed card board 523 by the slot two 524 and the fastening function of the fixed bolt 526, improving the stability and anti-deformation ability of the template during the pouring process. At the same time, the connection mode of the reinforcement card board 521 and the template one 514 through the rotating pin 522 makes the reinforcement operation more flexible and convenient, effectively preventing the formwork from bulging, being able to quickly adapt to the reinforcement requirements of templates with different sizes and shapes, and improving the quality of concrete precast products.

[0046] During use, first of all, the base 1 serves as the support foundation of the entire formwork system. A hydraulic cylinder 2 is firmly installed in the installation groove opened at the top of the base 1. Through its telescopic function, the hydraulic cylinder 2 can adjust the height of the top plate 3, thereby controlling the volume of the pouring cavity 5110 to meet the production requirements of precast components of different sizes. Concrete materials enter the interior of the pouring cavity 5110 from the pouring port 4. The first formwork 514 and the second formwork 515 are respectively located on both sides of the top of the leak-proof plate 513. The two are tightly connected by the clamping method of the long block 517 and the first clamping groove 516, jointly forming a cylindrical pouring cavity 5110, ensuring the precise positioning between the formworks, improving the efficiency of formwork assembly. To further enhance the stability of the formwork, reinforcing plates 518 are evenly installed on the outer walls of the first formwork 514 and the second formwork 515 at equal distances, and installation holes are opened at the tops of the reinforcing plates, with reinforcing support ribs 519 fixed inside. These reinforcement measures effectively improve the load-bearing capacity and anti-deformation ability of the formwork. The connecting column 5111 firmly connects the top of the formwork to the bottom of the top plate 3, ensuring the integrity of the formwork structure during the pouring process. Further, the reinforcing clamping plate 521 is connected to the outer wall of the first formwork 514 through a rotating pin 522, while the fixed clamping plate 523 is installed on the outer surface of the second formwork 515. After the reinforcing clamping plate 521 is adapted to and clamped with the second clamping groove 524 of the fixed clamping plate 523, the two are further tightened by the fixed bolt 526 passing through the reinforcing hole 525 to achieve the lateral reinforcement of the formwork. Finally, the limit fixing sleeve plate 527 is sleeved above the outer walls of the first formwork 514 and the second formwork 515, providing additional fixing and limiting effects for the entire formwork device to ensure that the formwork does not shift or deform during the pouring process.

[0047] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A fixed slot type lower template, comprising a base (1), characterized in that: The top of the base (1) is provided with a mounting groove, and a hydraulic cylinder (2) is fixedly mounted inside the mounting groove; a top plate (3) is fixedly mounted on the top of the hydraulic cylinder (2); and a pouring port (4) is provided on the top of the top plate (3); A card slot reinforcement component (5), wherein the card slot reinforcement component (5) is arranged above the base (1); The card slot reinforcement component (5) comprises: A slot template portion (51), wherein the slot template portion (51) is arranged above the base (1); A reinforcement portion (52), wherein the reinforcement portion (52) is arranged above the base (1), and the reinforcement portion (52) is located outside the slot template portion (51).

2. The fixed slot type lower template according to claim 1, characterized in that: The slot template part (51) comprises: A fixing plate (511), wherein the fixing plate (511) is fixedly mounted on the inner wall of the base (1); A damper (512) is fixedly mounted on the top of the fixed plate (511), and there are four groups of dampers in total. A leak-proof plate (513) is arranged above the damper (512), and a template 1 (514) is arranged on the top of the leak-proof plate (513), and there are two groups of templates in total.

3. The fixed slot type lower template according to claim 2, characterized in that: A second template (515) is arranged on one side of the first template (514), and there are two sets in total. A first card slot (516) is provided on the inner side of the second template (515). A long card block (517) is arranged inside the first card slot (516) through card connection, and the long card block (517) is fixedly mounted on the first template (514).

4. The fixed slot type lower template according to claim 3, characterized in that: The outer walls of the template one (514) and the template two (515) are evenly and equidistantly fixed with reinforcement plates (518), the tops of the reinforcement plates (518) are evenly and equidistantly provided with mounting holes, and the interiors of the mounting holes are fixedly installed with reinforcing support ribs (519).

5. The fixed slot type lower template according to claim 4, characterized in that: A casting cavity (5110) is provided between the template one (514) and the template two (515) and is cylindrical in shape. Connecting columns (5111) are fixedly installed on the top of the template one (514) and the template two (515), and the connecting columns (5111) are fixedly installed on the bottom of the top plate (3).

6. The fixed slot type lower template according to claim 1, characterized in that: The reinforcement part (52) comprises: A reinforcing card plate (521), wherein the reinforcing card plate (521) is arranged on the outer wall of the first template (514); A fixed clamping plate (523), wherein the fixed clamping plate (523) is fixedly mounted on the outer surface of the second template (515); A position-limiting fixed sleeve (527), wherein the position-limiting fixed sleeve (527) is sleeved on the outer walls of the first template (514) and the second template (515), and is located above the leak-proof plate (513); A rotating pin (522) is movably inserted through the outer surface of the reinforcing card plate (521), and the rotating pin (522) extends into the interior of the first template (514). A second card slot (524) is provided on the top of the fixed card plate (523), and the second card slot (524) is compatible with the reinforcing card plate (521).

7. The fixed slot type lower template according to claim 6, characterized in that: A reinforcement hole (525) is provided on one side of the reinforcement clamping plate (521), and the reinforcement hole (525) movably passes through the fixed clamping plate (523) and extends to the inside of the second template (515), and a fixed clamping bolt (526) is provided inside the reinforcement hole (525).