Extruder for preparing molecular sieve adsorbent

By introducing agitating components, feeding components, partitioning grids and cutting components into the extruder, the problems of easy agglomeration and hardening of raw materials in traditional extruders are solved, and product quality and yield are improved.

CN222959289UActive Publication Date: 2025-06-10QUZHOU HANGYANG SPECIAL GAS CO LTD
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Patent Information

Application Number
CN202421808454.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-10
Estimated Expiration
2034-07-29

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Abstract

The utility model belongs to the technical field of molecular sieve preparation, and particularly relates to an extruder for preparing a molecular sieve adsorbent. Comprising a base and an extrusion assembly arranged on the base, and further comprises a stirring assembly, the stirring assembly can stir materials, the stirring assembly and the extrusion assembly communicate with a feeding assembly, and the feeding assembly is connected to the stirring assembly and can provide raw materials into the stirring assembly. Raw materials enter the feeding assembly, the feeding assembly transports the raw materials to the stirring assembly, the stirring assembly stirs the raw materials, and the raw materials enter the extrusion assembly to be extruded into strips. The raw materials are likely to be caked and hardened in the transportation and storage process, the stirring assembly is arranged in front of the extrusion assembly, the materials which are likely to be caked and hardened in the transportation and storage process can be stirred and smashed, and the quality of finished products extruded by the extrusion assembly is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molecular sieve adsorbent preparation, and particularly relates to an extruder for preparing molecular sieve adsorbents. Background Art

[0002] As an important industrial material, molecular sieves are widely used in many fields such as petroleum refining, petrochemical industry, and chemical fertilizers. At present, an extruder is a key equipment in the production of molecular sieves, which is used to extrude raw materials into the required strip-shaped molecular sieves through extrusion molding. However, traditional extruders have problems such as low bar extrusion efficiency and unstable product quality during the production process.

[0003] Existing bar extruders usually adopt a screw propulsion method to extrude the mixed raw materials through a screen and a heating device for forming. However, in the process of using this method, the raw materials are prone to deposition and insufficient crushing, resulting in caking and hardening. Due to the caking and hardening of the raw materials, the extruder often gets stuck during operation, and the raw materials are easily adhered to the bottom of the pipeline, reducing the extrusion stability and product uniformity. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an extruder for preparing molecular sieve adsorbents to prevent caked and hardened raw materials from entering the extrusion assembly, achieving the effect of improving the production rate.

[0005] In view of this, the utility model provides an extruder for preparing molecular sieve adsorbents, which includes a base and an extrusion assembly arranged on the base, and further includes: a stirring assembly capable of stirring materials, a feeding assembly connecting the stirring assembly and the extrusion assembly, and the feeding assembly is connected to the stirring assembly and can supply raw materials to the stirring assembly.

[0006] In this technical solution, the raw materials enter the feeding assembly, the feeding assembly transports the raw materials to the stirring assembly, the stirring assembly stirs the raw materials, and the raw materials enter the extrusion assembly for extrusion into strips. During the transportation and storage of the raw materials, caking and hardening may occur. By arranging a stirring assembly in front of the extrusion assembly, the utility model can stir and break the materials that may cake and harden during the transportation and storage process, improving the quality of the finished products extruded by the extrusion assembly.

[0007] In the above technical solution, further, the stirring assembly includes a first support frame, a stirring tank is arranged on the first support frame, the stirring tank is erected above the extrusion assembly, a first feeding port is arranged at the top of the stirring tank, a first discharge pipe is arranged at the bottom of the stirring tank, the discharge pipe is connected to a pressurizing assembly, a first motor is fixedly arranged on the outer wall of the stirring tank, and the output end of the first motor passes through the side wall of the stirring tank and is connected to a stirring unit, and the stirring unit stirs the raw materials.

[0008] In the above technical solution, further, the stirring unit includes a stirring roller rotatably arranged in a stirring tank. The stirring roller is sleeved with stirring blades, and a plurality of fixing rods are connected between the stirring blades and the stirring roller.

[0009] In this technical solution, raw materials enter the stirring tank from the first feeding port. The first motor drives the stirring roller to rotate, and the stirring roller drives the stirring blades to rotate through the fixing rods. The raw materials in the stirring tank are stirred by the rotation of the stirring blades.

[0010] In the above technical solution, further, the stirring blade includes a first stirring blade fixedly arranged on a first fixing rod. A second stirring blade is sleeved inside the first stirring blade, and the second stirring blade is fixedly arranged on a second fixing rod corresponding to the opposite helix of the first stirring blade.

[0011] In this technical solution, the first stirring blade is at the outer circle and the bottom is attached to the inner wall of the stirring tank. The second stirring blade is at the inner circle, and the spiral direction of the second stirring blade is opposite to that of the first stirring blade. During the rotation of the entire stirring blade, the first stirring blade pushes the raw materials at the bottom of the stirring tank towards the first discharge pipe, while the second stirring blade pushes the raw materials in the opposite direction, and the raw materials are circulated and stirred in the stirring tank, achieving a sufficient stirring effect on the materials.

[0012] In the above technical solution, further, the stirring tank includes a partition plate slidably arranged in a movable groove, and the movable groove is arranged on the first discharge pipe.

[0013] In this technical solution, when the raw materials enter the stirring tank, the partition plate slides inwards along the movable groove. After the raw materials in the stirring tank are stirred, the partition plate is slid outwards along the movable groove manually, and the raw materials enter the extrusion assembly from the first discharge pipe. The extrusion assembly is a well-known prior art and will not be elaborated here.

[0014] In the above technical solution, further, the feeding component includes a transport pipe. One side of the transport pipe is erected on a second support frame, and the other side is erected on the top of the stirring tank. The side of the transport pipe away from the stirring tank is connected with a second hopper with an upward opening. The transport pipe is connected to the stirring tank through a second discharge pipe. The second discharge pipe is arranged vertically. A second motor is fixedly arranged at one end of the transport pipe, and the output end of the second motor passes through the transport pipe and is coaxially connected with a transport roller. The transport roller is rotatably arranged in the transport pipe along the length direction of the transport pipe, and transport blades are spirally arranged on the outer wall of the transport roller.

[0015] In this technical solution, the raw materials are poured into the second feeding hopper, and the second motor is started to drive the rotating rollers in the conveying pipe. The spiral conveying blades fixedly arranged on the outer wall of the rotating rollers push the raw materials towards the second discharge pipe until they leave the conveying pipe through the second discharge pipe and enter the mixing tank.

[0016] In the above technical solution, further, a partition grid is further included, and the partition grid is arranged at the opening of the second feeding hopper.

[0017] In this technical solution, the interval between the bars on the partition grid is between two centimeters and three centimeters. The partition grid preliminarily screens out larger agglomerated particles in the raw materials to avoid blockage in the conveying pipe.

[0018] In the above technical solution, further, a cutting assembly is further included. The cutting assembly includes a third support frame fixedly arranged on the base. A third motor is fixedly arranged on the third support frame. A protective cover is fixedly arranged on the third support frame. A rotating shaft is rotatably arranged on the protective cover. One end of the rotating shaft passes through the protective cover and is coaxially connected to a first sprocket, and the other end is fixedly provided with a cutter head perpendicular to the length direction of the rotating shaft. The output end of the third motor is coaxially connected to a second sprocket, and a chain is drivingly connected between the first sprocket and the second sprocket.

[0019] In this technical solution, the third motor drives the second sprocket to rotate. The second sprocket drives the first sprocket to rotate through the chain. The first sprocket drives the rotating shaft to rotate, and the rotating shaft drives the cutter head at the end to rotate. The rotation trajectory of the cutter head passes through the discharge port of the extrusion assembly, and the cutter head periodically cuts the finished products generated by the extrusion assembly to avoid the finished products being too long and affecting the quality of the finished products.

[0020] The beneficial effects of the present utility model are as follows:

[0021] 1. By arranging a mixing assembly, the raw materials in the mixing tank are mixed by the rotation of the mixing blades. During the rotation of the entire mixing blades, the first mixing blade pushes the raw materials at the bottom of the mixing tank towards the first discharge pipe, while the second mixing blade pushes the raw materials in the opposite direction, and the raw materials are circulated and mixed in the mixing tank, achieving a sufficient mixing effect on the materials.

[0022] 2. By arranging a feeding assembly, the raw materials are poured into the second feeding hopper, and the second motor is started to drive the rotating rollers in the conveying pipe. The spiral conveying blades on the outer wall of the rotating rollers carry the raw materials to the second discharge pipe, and the raw materials enter the mixing tank along the second discharge pipe.

[0023] 3. By arranging a partition grid, the partition grid preliminarily screens out larger agglomerated particles in the raw materials to avoid blockage in the conveying pipe.

[0024] 4. By setting up the cutting component, the rotation trajectory of the cutter head passes through the discharge port of the extrusion component, and the cutter head periodically cuts the finished products generated by the extrusion component, avoiding the influence of too long finished product length on the quality of the finished products. Description of the Drawings

[0025] Figure 1 is a schematic structural view of the present utility model;

[0026] Figure 2 is a schematic view of the connection structure of the feeding component and the stirring component;

[0027] Figure 3 is a schematic cross-sectional view of the stirring component;

[0028] Figure 4 is a schematic view of the stirring blade structure;

[0029] Figure 5 is Figure 2 the enlarged view at A in

[0030] Figure 6 is a schematic cross-sectional view of the feeding component;

[0031] Figure 7 is a schematic cross-sectional view of the cutting component.

[0032] The markings in the figure are indicated as:

[0033] 1. Stirring component; 2. Feeding component; 3. Cutting component; 4. Extrusion component; 5. First support frame; 6. Second support frame; 7. Base; 101. Stirring tank; 102. First feeding port; 103. First motor; 104. Stirring roller; 105. Stirring blade; 106. First discharge pipe; 107. First stirring blade; 108. Second stirring blade; 109. Activity groove; 110. Partition plate; 111. Fixed rod; 112. First fixed rod; 113. Second fixed rod; 201. Second feeding hopper; 202. Partition grid; 203. Transport roller; 204. Transport pipe; 205. Second motor; 206. Second discharge pipe; 207. Transport blade; 301. Cutter head; 302. Rotating shaft; 303. First sprocket; 304. Chain; 305. Protective cover; 306. Third support frame; 307. Third motor; 308. Second sprocket. Detailed Embodiments

[0034] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope protected by the present application.

[0035] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments of the present application. For the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters in the following drawings represent similar items, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of the same type and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / " generally indicates an "or" relationship between the associated objects before and after.

[0037] It should be noted that in the description of the present application, the orientation or positional relationships indicated by the orientation terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are generally based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary instructions, these orientation terms do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the protection scope of the present application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0038] It should be noted that in this application, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described method may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0039] Embodiment 1:

[0040] This embodiment provides an extruder for preparing a molecular sieve adsorbent, as Figure 1 shown, which includes a base 7 and an extrusion assembly 4 disposed on the base 7, and further includes: a stirring assembly 1, the stirring assembly 1 can stir the material, the stirring assembly 1 and the extrusion assembly 4 are connected to a feeding assembly 2, and the feeding assembly 2 is connected to the stirring assembly 1 and can supply raw materials into the stirring assembly 1. The raw materials enter the feeding assembly 2, the feeding assembly 2 transports the raw materials to the stirring assembly 1, the stirring assembly 1 stirs the raw materials, and the raw materials enter the extrusion assembly 4 for extrusion into strips. During the transportation and storage of the raw materials, caking and hardening may occur. By providing the stirring assembly 1 in front of the extrusion assembly 4 in the present utility model, the materials that may cake and harden during transportation and storage can be stirred and broken, improving the quality of the finished products extruded by the extrusion assembly 4.

[0041] As Figure 3 shown, the stirring assembly 1 includes a first support frame 5, a stirring tank 101 is provided on the first support frame 5, the stirring tank 101 is erected above the extrusion assembly 4, a first feeding port 102 is provided at the top of the stirring tank 101, a first discharge pipe 106 is provided at the bottom of the stirring tank 101, the discharge pipe is connected to a pressurizing assembly, a first motor 103 is fixedly provided on the outer wall of the stirring tank 101, and the output end of the first motor 103 passes through the side wall of the stirring tank 101 and is connected to a stirring unit, and the stirring unit stirs the raw materials.

[0042] As Figure 4As shown in the figure, the stirring unit includes a stirring roller 104 which is rotatably arranged in a stirring tank 101. A stirring blade 105 is sleeved on the stirring roller 104, and a number of fixing rods 111 are connected between the stirring blade 105 and the stirring roller 104. Raw materials enter the stirring tank 101 from a first feeding port 102. A first motor 103 drives the stirring roller 104 to rotate, and the stirring roller 104 drives the stirring blade 105 to rotate through the fixing rods 111. The raw materials in the stirring tank 101 are stirred by the rotation of the stirring blade 105.

[0043] As Figure 4 shown in the figure, the stirring blade 105 includes a first stirring blade 105. The first stirring blade 105 is fixedly arranged on a first fixing rod 112. A second stirring blade 105 is sleeved inside the first stirring blade 105, and the second stirring blade 105 is fixedly arranged on a second fixing rod 113 in a reverse spiral corresponding to the first stirring blade 105. The first stirring blade 105 is at the outer circle and its bottom is attached to the inner wall of the stirring tank 101. The second stirring blade 105 is at the inner circle, and the second stirring blade 108 has a spiral direction opposite to that of the first stirring blade 108. During the rotation of the entire stirring blade 105, the first stirring blade 107 pushes the raw materials at the bottom of the stirring tank 101 towards the first discharge pipe 106, while the second stirring blade 108 pushes the raw materials in the opposite direction, so that the raw materials are circulated and stirred in the stirring tank 101, achieving a sufficient stirring effect on the materials.

[0044] As Figure 5 shown in the figure, the stirring tank 101 includes a partition plate 110 which is slidably arranged in a movable groove 109. The movable groove 109 is arranged on the first discharge pipe 106. When the raw materials enter the stirring tank 101, the partition plate 110 slides inwards along the movable groove 109. After the raw materials in the stirring tank 101 are stirred, the partition plate 110 is slid outwards along the movable groove 109 manually, and the raw materials enter an extrusion assembly 4 from the first discharge pipe 106. The extrusion assembly 4 is a well-known prior art and will not be elaborated here.

[0045] As Figure 6As shown in the figure, the feeding component 2 includes a conveying pipe 204. One side of the conveying pipe 204 is mounted on the second support frame 6, and the other side is mounted on the top of the mixing tank 101. A second feeding hopper 201 with an upward opening is connected to the side of the conveying pipe 204 away from the mixing tank 101. The conveying pipe 204 is connected to the mixing tank 101 through a second discharge pipe 206. The second discharge pipe 206 is vertically arranged. A second motor 205 is fixedly arranged at one end of the conveying pipe 204. The output end of the second motor 205 passes through the conveying pipe 204 and is coaxially connected to a conveying roller 203. The conveying roller 203 is rotatably arranged in the conveying pipe 204 along the length direction of the conveying pipe. A conveying blade 207 is spirally arranged on the outer wall of the conveying roller 203. Pour the raw materials into the second feeding hopper 201, start the second motor 205, drive the conveying roller 203 in the conveying pipe 204 to rotate, and the spiral conveying blade 207 fixedly arranged on the outer wall of the conveying roller 203 will push the raw materials towards the second discharge pipe 206 until they leave the conveying pipe 204 through the second discharge pipe 206 and enter the mixing tank 101.

[0046] As Figure 6 shown in the figure, it further includes a partition grid 202, and the partition grid 202 is arranged at the opening of the second feeding hopper 201. The interval between the bars on the partition grid 202 is between two centimeters and three centimeters. The partition grid 202 preliminarily screens the larger agglomerated particles in the raw materials to avoid blockage in the conveying pipe 204.

[0047] Embodiment 2:

[0048] This embodiment provides an extruder for preparing a molecular sieve adsorbent. In addition to including the technical solutions of the above embodiment, it also has the following technical features.

[0049] As Figure 7 shown in the figure, it further includes a cutting component 3. The cutting component 3 includes a third support frame 306. The third support frame 306 is fixedly arranged on the base 7. A third motor 307 is fixedly arranged on the third support frame 306. A shield 305 is fixedly arranged on the third support frame 306. A rotating shaft 302 is rotatably arranged on the shield 305. One end of the rotating shaft 302 passes through the shield 305 and is coaxially connected to a first sprocket 303. The other end is fixedly provided with a cutter head 301 perpendicular to the length direction of the rotating shaft 302. The output end of the third motor 307 is coaxially connected to a second sprocket 308. A chain 304 is drivingly connected between the first sprocket 303 and the second sprocket 308. The third motor 307 drives the second sprocket 308 to rotate. The second sprocket 308 drives the first sprocket 303 to rotate through the chain 304. The first sprocket 303 drives the rotating shaft 302 to rotate. The rotating shaft 302 drives the cutter head 301 at the end to rotate. The rotation trajectory of the cutter head 301 passes through the discharge port of the extrusion component 4. The cutter head 301 periodically cuts the finished products produced by the extrusion component 4 to avoid the finished products being too long and affecting the quality of the finished products.

[0050] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and the features in the embodiments in the present application can be combined with each other. The present application is not limited to the above specific implementation manners. The above specific implementation manners are merely illustrative rather than restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them fall within the protection scope of the present application.

Claims

1. An extruder for preparing a molecular sieve adsorbent, comprising a base (7) and an extrusion assembly (4) arranged on the base (7), characterized in that: Also includes: A stirring component (1), wherein the stirring component (1) is capable of stirring the material, and the stirring component (1) is connected to the extrusion component (4) A feeding component (2), wherein the feeding component (2) is connected to the stirring component (1) and is capable of providing raw materials into the stirring component (1).

2. The extruder for preparing a molecular sieve adsorbent according to claim 1, characterized in that: The stirring assembly (1) comprises a first support frame (5), a stirring box (101) is arranged on the first support frame (5), the stirring box (101) is mounted above the extrusion assembly (4), a first material inlet (102) is arranged at the top of the stirring box (101), a first material discharge pipe (106) is arranged at the bottom of the stirring box (101), the material discharge pipe is connected to the pressurizing assembly, a first motor (103) is fixedly arranged on the outer wall of the stirring box (101), an output end of the first motor (103) passes through the side wall of the stirring box (101) and is connected to a stirring unit, and the stirring unit stirs the raw materials in the stirring box (101).

3. The extruder for preparing a molecular sieve adsorbent according to claim 2, characterized in that: The stirring unit comprises a stirring roller (104), the stirring roller (104) being rotatably disposed in a stirring box (101), the stirring roller (104) being sleeved with stirring blades (105), and a plurality of fixing rods (111) being connected between the stirring blades (105) and the stirring roller (104).

4. The extruder for preparing a molecular sieve adsorbent according to claim 3, characterized in that: The stirring blade (105) comprises a first stirring blade (107), the first stirring blade (107) being fixedly arranged on a first fixing rod (112), a second stirring blade (108) being sleeved inside the first stirring blade (107), and the second stirring blade (108) being spirally fixedly arranged on a second fixing rod (113) in an opposite manner to the first stirring blade (107).

5. The extruder for preparing a molecular sieve adsorbent according to claim 2, characterized in that: The mixing box (101) comprises a partition plate (110), wherein the partition plate (110) is slidably disposed in a movable groove (109), and the movable groove (109) is disposed on the first discharge pipe (106).

6. The extruder for preparing a molecular sieve adsorbent according to claim 1, characterized in that: The loading assembly (2) comprises a transport pipe (204), one side of the transport pipe (204) is mounted on a second support frame (6), and the other side is mounted on the top of the mixing box (101); the side of the transport pipe (204) away from the mixing box (101) is connected to a second feed hopper (201) with an opening facing upward; the other side of the transport pipe (204) is connected to the mixing box (101) via a second discharge pipe (206); the second discharge pipe (206) is arranged vertically; a second motor (205) is fixedly arranged at one end of the transport pipe (204); the output end of the second motor (205) passes through the transport pipe (204) and is coaxially connected to a transport roller (203); the transport roller (203) is rotatably arranged in the transport pipe (204) along the length direction of the transport pipe; and a transport blade (207) is spirally arranged on the outer wall of the transport roller (203).

7. The extruder for preparing a molecular sieve adsorbent according to claim 6, characterized in that: It also includes a partition grid (202), wherein the partition grid (202) is arranged at the opening of the second feed hopper (201).

8. The extruder for preparing a molecular sieve adsorbent according to claim 1, characterized in that: The invention also comprises a cutting assembly (3), wherein the cutting assembly (3) comprises a third support frame (306), the third support frame (306) being fixedly arranged on the base (7), a third motor (307) being fixedly arranged on the third support frame (306), a shield (305) being fixedly arranged on the third support frame (306), a rotating shaft (302) being rotatably arranged on the shield (305), one end of the rotating shaft (302) passing through the shield (305) and being coaxially connected to the first sprocket (303), and the other end of the rotating shaft (302) being fixedly arranged with a cutter head (301) in a direction perpendicular to the length of the rotating shaft (302), an output end of the third motor (307) being coaxially connected to the second sprocket (308), and a chain (304) being transmission-connected between the first sprocket (303) and the second sprocket (308).