Air conditioning unit conveying line
By setting up lifting and lowering conveying components in the air-conditioning unit conveying line, the automatic docking and conveying of the air-conditioning unit from the powerless transmission line to the power transmission line is achieved, which solves the problems of safety hazards and low efficiency in the conveying process in the prior art, and improves the conveying efficiency and safety.
Patent Information
- Application Number
- CN202421880573.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the prior art, the air conditioner unit has no power during the transportation process, which poses safety hazards and is time-consuming and labor-intensive, and the lifting components cannot be connected with other conveying lines, resulting in low conveying efficiency and high labor intensity.
An air-conditioning unit conveying line is designed, including a powerless conveying line, a power conveying line and a lifting and conveying assembly arranged between the two. The lifting and conveying assembly includes a relatively arranged lifting platform and a connecting conveying line. By connecting the connecting conveying line and the power conveying line or the power conveying line, the automatic conveying of the air-conditioning unit is realized.
Through the automated conveying process, manpower participation is reduced, conveying efficiency and safety is improved, and the air-conditioning units with larger weight can be stably improved to meet maintenance needs.
Smart Images

Figure CN222960509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail transit maintenance, in particular to an air-conditioning unit conveyor line. Background Technique
[0002] The air-conditioning unit is an indispensable part of passenger rail transit tools such as high-speed trains and bullet trains. When problems occur in the air-conditioning unit and maintenance operations are required, it often needs to be disassembled and sent to the maintenance site for maintenance through a conveyor line. Currently, when the air-conditioning unit is sent for inspection, it is pushed forward on the conveyor line, and this push is a non-powered push. Personnel follow the air-conditioning unit forward, which poses potential safety hazards and is time-consuming and laborious.
[0003] For the above problems, the invention patent application with the publication number of CN110976411A provides an automatic conveyor ultrasonic cleaning device and cleaning method for high-speed rail air-conditioning shells, including a frame and an ultrasonic cleaning tank inside the frame. There is a material inlet for workpieces on the frame, and it further includes: a feeding assembly, arranged at the material inlet of the frame, including a material table and a bracket, and the bracket is movably connected to the material table through a first driving mechanism; a lifting assembly, arranged inside the frame, which can drive the bracket in and out of the ultrasonic cleaning tank, including a lifting frame, and there is a second driving mechanism inside the lifting frame that cooperates with the first driving mechanism to pull the bracket into the lifting frame, and the lifting frame is movably connected to the frame in the vertical direction through a third driving mechanism; a wind shear assembly, arranged at the material inlet of the frame and used to dry the workpieces in the bracket after ultrasonic treatment, including a blower and a wind shear cavity connected to the blower through an air pipe, and the wind shear cavity is arranged perpendicular to the moving direction of the bracket and the opening faces the bracket.
[0004] Although the above-mentioned prior art can realize the power transmission of the air-conditioning unit, its lifting assembly drives the lifting frame to lift through a transmission chain, and it cannot realize the docking of the lifting assembly with other conveyor lines. Moreover, it is used for the conveying and cleaning of the air-conditioning shell. For the entire air-conditioning unit, due to its large overall weight, this lifting method cannot meet the lifting requirements, cannot realize its stable lifting, and since the lifting assembly is not connected to the conveyor line, it still needs to be moved, resulting in low conveying efficiency and high labor intensity.
[0005] In view of the above reasons, the utility model proposes an air-conditioning unit conveyor line to solve the problems existing in the prior art. Summary of the Utility Model
[0006] The purpose of the utility model is to provide an air-conditioning unit conveyor line, which can conveniently lift the air-conditioning unit from a non-powered conveyor line to a powered conveyor line, and then send it to the maintenance station for comprehensive maintenance.
[0007] The utility model provides an air conditioner unit conveyor line, which includes: a non-powered conveyor line, a powered conveyor line, and a lifting conveyor assembly arranged between the two. The lifting conveyor assembly includes two sets of oppositely arranged lifting platforms and connecting conveyor lines respectively arranged on their tops. The connecting conveyor line can be docked with the non-powered conveyor line or the powered conveyor line as the lifting platform ascends and descends. After the air conditioner unit is conveyed from the non-powered conveyor line to the connecting conveyor line, it can be lifted or lowered under the action of the lifting platform and conveyed to the powered conveyor line and then sent to the maintenance station.
[0008] Preferably, the lifting platform is a scissor lift platform.
[0009] Preferably, the scissor lift platform is driven to lift by hydraulic pressure, and the connecting conveyor line is horizontally fixed on the top of the scissor lift platform.
[0010] Preferably, the non-powered conveyor line, the powered conveyor line, and the connecting conveyor line all include a frame, a plurality of rollers rotatably installed inside the frame, and retaining rings installed at both ends of the surface of the rollers. A guide bar is arranged at the bottom of the air conditioner unit. When the air conditioner unit is conveyed along the non-powered conveyor line, the connecting conveyor line, and the powered conveyor line, the guide bar is limited inside the retaining ring.
[0011] Preferably, the non-powered conveyor line and the powered conveyor line further include a guard plate and support feet. The guard plate is arranged at the bottom of the frame, and the number of support feet is multiple groups, which are symmetrically installed on both sides of the bottom of the guard plate respectively.
[0012] Preferably, the powered conveyor line and the connecting conveyor line further include a power device. The power device includes a motor, a power transmission shaft, and a power roller. The power transmission shaft is in transmission connection with the output shaft of the motor. Sprockets are respectively arranged on the output shaft of the motor, both ends of the power transmission shaft, one end of the power roller, and the end parts of the rollers of the powered conveyor line and the connecting conveyor line. The motor and the power transmission shaft are in transmission connection through the sprockets and a driving chain; the power transmission shaft, the power roller, and the rollers are in transmission connection through the sprockets and a transmission chain, so as to drive each roller to rotate.
[0013] Preferably, the power device further includes a chain tensioning mechanism, and the chain tensioning mechanism is used to adjust the tension of the transmission chain.
[0014] Preferably, a cylinder stopping mechanism is provided on the connecting conveyor line. The cylinder stopping mechanism includes a lifting cylinder, a rotating stopper, a mounting bracket, and rollers. The middle of the rotating stopper is rotatably connected to the mounting bracket through a rotating shaft. The end of the piston rod of the lifting cylinder is fixedly connected to the bottom of one end of the rotating stopper, and the rollers are installed at the other end of the rotating stopper.
[0015] Preferably, the motor is fixed to the ground through a motor mounting plate.
[0016] Preferably, a power socket is provided on the side of the guard plate, and the power socket is used to supply power to the motor.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. By providing a lifting conveyor assembly between the non-powered conveyor line and the powered conveyor line, the lifting conveyor assembly includes a lifting platform and a connecting conveyor line. The connecting conveyor line can be connected to the non-powered conveyor line, so that the air conditioner unit can be conveniently transported from the non-powered conveyor line to the connecting conveyor line. Then, the lifting platform is raised, and the connecting conveyor line is docked with the powered conveyor line, so as to automatically transport the air conditioner unit from the powered conveyor line to the maintenance station;
[0019] 2. The conveyor line is convenient for transportation, does not require additional manpower to move the air conditioner unit, has a large bearing capacity, and the lifting is more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 It is a schematic diagram of the overall structure of the air conditioner unit conveyor line of the present utility model;
[0022] Figure 2 It is a schematic diagram of the structure of the non-powered conveyor line in the present utility model;
[0023] Figure 3 It is a schematic diagram of the specific structure of the lifting conveyor assembly in the present utility model;
[0024] Figure 4 It is an enlarged partial structure diagram of the cylinder stopping mechanism in the present utility model;
[0025] Figure 5 It is a schematic diagram of the bottom structure of the powered conveyor line in the present utility model;
[0026] Description of the reference numerals:
[0027] 1: Unpowered conveying line; 2: Lifting and conveying assembly; 201: Lifting table; 202: Connecting conveying line; 3: Powered conveying line; 4: Guide bar; 5: Air conditioner unit; 6: Guard plate; 7: Support leg; 8: Roller; 9: Retaining ring; 10: Frame; 11: Power transmission shaft; 12: Cylinder stopping mechanism; 121: Wrapping lifting cylinder; 122: Rotating stopper; 123: Mounting bracket; 124: Roller; 13: Sprocket; 14: Motor; 15: Powered roller; 16: Motor mounting plate; 17: Power socket; 18: Chain tensioning mechanism. Detailed implementation manners
[0028] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0029] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.
[0030] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined. In addition, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0031] As Figures 1-5As shown in the figure, the utility model provides an air conditioner unit conveyor line, which includes: a non-powered conveyor line 1, a powered conveyor line 3, and a lifting conveyor assembly 2 arranged between the two. Among them, the lifting conveyor assembly 2 includes two sets of lifting platforms 201 arranged oppositely and connecting conveyor lines 202 respectively arranged on their tops. Among them, the connecting conveyor line 202 can be docked with the non-powered conveyor line 1 or the powered conveyor line 3 as the lifting platform 201 rises and falls. The air conditioner unit 5 is first placed on the non-powered conveyor line 1 by a jacking and lifting trolley, and then is pushed by the non-powered conveyor line 1 to the connecting conveyor line 202. Under the action of the lifting platform 201, it can be lifted or lowered and conveyed to the powered conveyor line 3, and then automatically conveyed to the maintenance station.
[0032] In this embodiment, the lifting platform 201 is a scissor-type lifting platform, which is lifted by hydraulic drive, is convenient to control and has stable lifting. It can adapt to the lifting of the relatively heavy air conditioner unit 5. The connecting conveyor line 202 is horizontally fixed on the top of the scissor-type lifting platform, and its two ends are close to the edges of the lifting platform 201. After the height is lifted or lowered, the two ends can be respectively docked with the non-powered conveyor line 1 or the powered conveyor line 3, so that the air conditioner unit 5 can be pushed by the non-powered conveyor line 1 to the connecting conveyor line 202, and after the height is adjusted, it is conveyed to the maintenance station for maintenance operations.
[0033] As a preferred solution, the non-powered conveyor line 1, the powered conveyor line 3, and the connecting conveyor line 202 all include a frame 10, a plurality of rollers 8 rotatably installed inside the frame 10, and retaining rings 9 installed at both ends of the surface of the rollers 8. As Figure 2 shown, it is the structure diagram of the non-powered conveyor line 1. The powered conveyor line 3 and the connecting conveyor line 202 have the same or similar structures, and the functions they implement are the same. In this embodiment, guide strips 4 are respectively arranged on both sides of the bottom of the air conditioner unit 5. When the air conditioner unit 5 is driven and conveyed along the rollers 8 on the surfaces of the non-powered conveyor line 1, the connecting conveyor line 202, and the powered conveyor line 3, the guide strips 4 are limited inside the retaining rings 9. Through the guide strips 4, it can be avoided that the transmission components such as the rollers 8 directly contact the air conditioner unit 5, resulting in its compression damage, and the retaining rings 9 are used to guide the guide strips 4 to avoid tilting during the conveying process, thereby causing the air conditioner unit to be conveyed offset.
[0034] In this embodiment, the non-powered conveyor line 1 and the powered conveyor line 3 further include a guard plate 6 and support feet 7. Among them, the guard plate 6 is arranged at the bottom of the frame 10, and the number of support feet 7 is multiple groups, which are symmetrically installed on both sides of the bottom of the guard plate 6 respectively. Through the guard plate 6 and the support feet 7, support can be provided for the frame 10 and the transmission components. Among them, the support feet 7 can adjust the levelness of the surface of the frame 10.
[0035] In this embodiment, the power transmission line 3 and the connecting transmission line 2 further include a power device. Through the power device, power can be provided for the air-conditioning unit 5 to be conveyed on its surface. The power device includes a motor 14, a power transmission shaft 11 and a power roller 15. Among them, the power transmission shaft 11 is in transmission connection with the output shaft of the motor 14. Sprockets 13 are respectively arranged on the output shaft of the motor 14, at both ends of the power transmission shaft 11, at one end of the power roller 15, and at the end parts of the rollers 8 on the power transmission line 3 and the connecting transmission line 202. The motor 14 and the power transmission shaft 11 are in transmission connection through the sprockets 13 and the driving chain; the power transmission shaft 11, the power roller 15 and the rollers 8 on the power transmission line 3 and the connecting transmission line 2 are in transmission connection through the sprockets 13 and the transmission chain, thereby driving each roller 8 to rotate. The above-mentioned driving chain and transmission chain are not shown in the drawings. The non-powered transmission line 1 is relatively short. After the air-conditioning unit 5 is placed on it by the lifting trolley, it can be moved to the connecting transmission line 2 after a short-distance push. Therefore, the non-powered transmission line 1 does not need to be provided with a power device, and the rollers 8 on it can rotate, and it is not necessary to provide sprockets 13 for transmission.
[0036] In this embodiment, the power device further includes a chain tensioning mechanism 18. The chain tensioning mechanism 18 is used to adjust the tension of the transmission chain. The chain tensioning mechanism 18 is a common chain tensioner on the market, including a telescopic cylinder and a sprocket rotatably installed at its piston end. Among them, the sprocket is in transmission cooperation with the transmission chain. By adjusting the extension length of the telescopic cylinder, the tension degree of the transmission chain can be adjusted.
[0037] As Figure 3 , 4 shown, in this embodiment, a cylinder stop mechanism 12 is further arranged on the connecting transmission line 202. The cylinder stop mechanism 12 is used to stop the air-conditioning unit 5 when it is conveyed from the non-powered transmission line 1 to the connecting transmission line 202, so as to prevent the air-conditioning unit 5 from moving forward due to inertia during the lifting process through the lifting platform 201. The cylinder stop mechanism 12 includes a lifting cylinder 121, a rotating stop block 122, a mounting frame 123 and a roller 124. The middle part of the rotating stop block 122 is rotatably connected to the mounting frame 123 through a rotating shaft. The end of the piston rod of the lifting cylinder 121 is fixedly connected to the bottom of one end of the rotating stop block 122. The roller 124 is installed at the other end of the rotating stop block 122. When the air-conditioning unit 5 moves to the corresponding position, the lifting cylinder 121 rises, and the rotating stop block 122 rises to stop the guide bar 4. Then, the lifting platform 201 rises or falls, the lifting cylinder 121 retracts, and the rotating stop block 122 rotates relative to the mounting frame 123, causing the roller 124 to rise. At this time, the roller 124 is flush with the roller 8, allowing the guide bar 4 to pass through.
[0038] In this embodiment, the motor 14 is fixed to the ground through the motor mounting plate 16. A power socket 17 is provided on the side surface or other positions of the guard plate 6, and the power socket 17 is used to supply power to the motor 14.
[0039] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An air conditioning unit conveyor line, characterized in that: include: An unpowered transmission line, a powered transmission line and a lifting and conveying assembly arranged therebetween, the lifting and conveying assembly comprising two sets of lifting platforms arranged opposite to each other and connecting transmission lines respectively arranged on the top thereof, the connecting transmission line being able to dock with the unpowered transmission line or the powered transmission line as the lifting platforms are raised and lowered, after the air-conditioning unit is transported from the unpowered transmission line to the connecting transmission line, it can be lifted or lowered by the lifting platforms and transported to the powered transmission line and then to the maintenance station.
2. The air conditioning unit conveyor line according to claim 1, characterized in that: The lifting platform is a scissor-type lifting platform.
3. The air conditioning unit conveyor line according to claim 2, characterized in that: The scissor-type lifting platform is lifted and lowered by hydraulic drive, and the connecting conveyor line is horizontally fixed on the top of the scissor-type lifting platform.
4. The air conditioning unit conveyor line according to claim 1, characterized in that: The unpowered conveyor line, the powered conveyor line and the connecting conveyor line all include a frame, a plurality of rollers rotatably mounted on the inner side of the frame and retaining rings mounted on both ends of the surface of the rollers. A guide bar is provided at the bottom of the air-conditioning unit. When the air-conditioning unit is transported along the unpowered conveyor line, the connecting conveyor line and the powered conveyor line, the guide bar is limited on the inner side of the retaining ring.
5. The air conditioning unit conveyor line according to claim 4, characterized in that: The unpowered transmission line and the powered transmission line further include a guard plate and supporting legs. The guard plate is arranged at the bottom of the frame. The supporting legs are in multiple groups and are symmetrically installed on both sides of the bottom of the guard plate.
6. The air conditioning unit conveyor line according to claim 5, characterized in that: The power transmission line and the connecting conveyor line also include a power device, which includes a motor, a power transmission shaft and a power roller. The power transmission shaft is connected to the output shaft of the motor. Sprockets are respectively provided on the output shaft of the motor, at both ends of the power transmission shaft, at one end of the power roller, and at the ends of the rollers of the power transmission line and the connecting conveyor line. The motor and the power transmission shaft are connected to each other through the sprocket and the driving chain; the power transmission shaft, the power roller and the roller are connected to each other through the sprocket and the transmission chain, thereby driving the transmission of each roller.
7. The air conditioning unit conveyor line according to claim 6, characterized in that: The power device also includes a chain tensioning mechanism, which is used to adjust the tension of the transmission chain.
8. The air conditioning unit conveyor line according to claim 1, characterized in that: The connecting conveyor line is provided with a cylinder stop mechanism, which includes a lifting cylinder, a rotating stop block, a mounting frame and a roller. The middle part of the rotating stop block is rotatably connected to the mounting frame through a rotating shaft, the piston rod end of the lifting cylinder is fixedly connected to the bottom of one end of the rotating stop block, and the roller is installed on the other end of the rotating stop block.
9. The air conditioning unit conveyor line according to claim 6, characterized in that: The motor is fixed on the ground through a motor mounting plate.
10. The air conditioning unit conveyor line according to claim 6, characterized in that: A power socket is arranged on the side of the guard plate, and the power socket is used to supply power to the motor.
Citation Information
Patent Citations
Automatic conveying and ultrasonic cleaning device and method for high-speed rail air conditioner shell
CN110976411A