Transfer tank mechanism on folding machine
By designing an automated transfer tank mechanism on the folding machine, using technologies such as infrared sensors and servo motors, the problems of labor and labor intensity of traditional manual transfer are solved, and efficient and accurate tank transfer is achieved.
Patent Information
- Application Number
- CN202421641915.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-11
AI Technical Summary
Traditional tank transfer work relies on manual operation by employees, consumes a lot of manpower and has a high labor intensity, especially since airbags of different specifications require different conveyor belts, which are complex and inefficient in operation.
A transfer tank mechanism on the folding machine is designed, including conveyors, infrared sensors, transfer mechanisms, etc., and automatic tank detection, clamping and transfer through servo motors, screws, clamping and other components.
It realizes efficient and accurate transport of tanks, reduces the labor intensity of employees, improves the efficiency of transportation, and can automatically adjust the transport path according to airbags of different specifications.
Smart Images
Figure CN222960510U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transfer equipment, and particularly relates to a transfer tank mechanism on a folding machine. Background Art
[0002] A folding machine is a mechanical device used for folding various materials, mainly for folding various materials, including the process of producing airbags. After the airbag is folded, to ensure its shape is maintained and it does not spread during transportation, the folded airbag is usually placed in a tank. Then, according to the different specifications of the airbags, these tanks are transferred to the corresponding conveyor belts and then conveyed by the conveyor belts to subsequent processing procedures.
[0003] However, the traditional tank transfer work usually relies on employees to manually carry out. Since the airbag specifications in different tanks may be different, employees need to carefully transfer the airbags in the tanks to the corresponding conveyor belts. This process not only consumes a large amount of manpower but also has a relatively high labor intensity. Content of the Utility Model
[0004] To solve the technical problems that the traditional tanks are relatively labor-consuming and have a high labor intensity during the transfer process, the utility model provides a transfer tank mechanism on a folding machine.
[0005] The utility model is implemented as follows. A transfer tank mechanism on a folding machine includes: a conveyor installed on one side of the folding machine, multiple brackets are fixedly installed on the conveyor, and the bottoms of the multiple brackets are fixedly installed with the same bottom plate; a vertical plate fixedly installed on the bottom plate, and an infrared sensor for detecting the tank is fixedly installed on one side of the vertical plate; a top plate fixedly installed on the top of the vertical plate, a sliding groove and a cavity are formed on the top plate; a transfer mechanism assembled on the top plate for transferring the tank.
[0006] Preferably, the transfer mechanism includes: a servo motor fixedly installed on the inner wall of the bottom of the cavity; a screw rod rotatably installed on the inner walls of both sides of the sliding groove, one end of the screw rod extends into the cavity, and one end of the screw rod is fixedly connected with the output shaft of the servo motor; a connecting block threadedly installed on the screw rod, the connecting block is slidably connected with the inner wall of the sliding groove, and the bottom of the connecting block is fixedly installed with a mounting plate; an electric slide rail fixedly installed on the bottom of the mounting plate, an electric telescopic rod is fixedly installed on the sliding block of the electric slide rail, and a housing is fixedly installed on the output rod of the electric telescopic rod; a biaxial motor fixedly installed on the inner wall of the top of the housing, screw rods are fixedly installed on both output shafts of the biaxial motor, and both screw rods are rotatably connected with the housing; two sliders threadedly installed on the two screw rods respectively, and clamping plates for clamping the tank are fixedly installed on the bottoms of the two sliders.
[0007] Preferably, support plates are rotatably mounted on both of the lead screws, and both of the support plates are fixedly connected to the inner wall of the housing.
[0008] Preferably, positioning rods are fixedly mounted on both inner side walls of the housing. One ends of the two positioning rods close to each other are respectively fixedly connected to the two support plates, and the two positioning rods are respectively slidably connected to the two sliders.
[0009] Preferably, a strip-shaped hole is formed in the top inner wall of the sliding groove, a limiting block is slidably mounted on the inner wall of the strip-shaped hole, and the bottom of the limiting block is fixedly connected to the top of the connecting block.
[0010] Preferably, anti-slip pads are fixedly mounted on one sides of the two clamping plates close to each other, and both of the anti-slip pads are made of rubber.
[0011] Preferably, a triangular block is fixedly mounted on one side of the vertical plate, and the top of the triangular block is fixedly connected to the bottom of the top plate.
[0012] Preferably, a controller is fixedly mounted on one side of the vertical plate, and the screw rod and the two lead screws are made of stainless steel.
[0013] Compared with the related art, the transfer tank mechanism on the folding machine provided by the present utility model has the following
[0014] Beneficial effects:
[0015] In this solution, through the conveyor, the airbag after being folded and canned by the folding machine can be moved to the transfer mechanism. Through the infrared sensor, it can be detected whether the tank body moves to the transfer mechanism. If the position is determined, the controller will immediately control the transfer mechanism to accurately grab the tank body from the conveyor and transfer it to the corresponding conveyor belt. The transfer is time-saving and labor-saving, which can effectively reduce the labor intensity of employees. Through the controller, the operator can conveniently adjust the operation of the transfer mechanism, so as to realize the efficient and accurate transfer of the tank body. According to airbags of different specifications, the tank body can be transferred to different conveyor belts, and then conveyed to the subsequent processing procedures by the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of a transfer tank mechanism on a folding machine provided by the present utility model;
[0017] Figure 2 is Figure 1 an enlarged structural diagram of part A shown in
[0018] Figure 3 is Figure 1 an enlarged structural diagram of part B shown in
[0019] Figure 4 This is a three-dimensional structural schematic diagram of the slider and the positioning rod in the present utility model.
[0020] Reference numerals: 1, conveyor; 2, bracket; 3, bottom plate; 4, vertical plate; 5, infrared sensor; 6, top plate; 7, servo motor; 8, connecting block; 9, mounting plate; 10, electric slide rail; 11, electric telescopic rod; 12, housing; 13, dual-axis motor; 14, lead screw; 15, slider; 16, clamping plate; 17, support plate; 18, positioning rod; 19, screw. Detailed implementation manners
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.
[0022] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0023] An embodiment of the present utility model provides a transfer tank mechanism on a folding machine, as Figures 1-4 shown. The transfer tank mechanism on the folding machine includes: a conveyor 1 installed on one side of the folding machine, a plurality of brackets 2 fixedly installed on the conveyor 1, and the same bottom plate 3 fixedly installed at the bottoms of the plurality of brackets 2; a vertical plate 4 fixedly installed on the bottom plate 3, and an infrared sensor 5 for detecting the tank body fixedly installed on one side of the vertical plate 4; a top plate 6 fixedly installed on the top of the vertical plate 4, and a sliding groove and a cavity are formed on the top plate 6; a transfer mechanism assembled on the top plate 6 for transferring the tank body.
[0024] It should be noted that after the folding machine finishes folding the airbag, to ensure its shape is maintained and it does not spread during transportation, the folded airbag usually needs to be placed in a tank body, and then the tank body is transported. Traditional tank body transportation work usually relies on employees to do it manually. Since the specifications of the airbags in different tank bodies may be different, employees need to carefully transport the airbags after being loaded into the tank to the corresponding conveyor belt, and then the conveyor belt transports them to the subsequent processing procedures. This process not only consumes a large amount of manpower but also has a relatively high labor intensity.
[0025] In the solution, a plurality of brackets 2 are fixedly installed on the conveyor 1, and the bottoms of the plurality of brackets 2 are fixedly installed on the bottom plate 3 together, forming a stable support structure. The vertical plate 4 is fixedly installed on the bottom plate 3, and an infrared sensor 5 for detecting the tank body is provided on one side. The infrared sensor 5 can quickly and accurately detect the arrival of the tank body and provide a signal for the subsequent transportation operation. At the top of the vertical plate 4, a top plate 6 is fixedly installed. A sliding groove and a cavity are provided on the top plate 6. These structures provide space for the installation and operation of the transportation mechanism. The transportation mechanism is assembled on the top plate 6 and is used to realize the transportation of the tank body. After the folding machine finishes folding the airbag and places the airbag in the tank body, the tank body is transported to the transportation mechanism through the conveyor 1. After the infrared sensor 5 detects the arrival of the tank body, the transportation mechanism is started, and it can accurately grab the tank body from the conveyor 1 and transport it to the corresponding conveyor belt, which is time-saving and labor-saving, and can effectively reduce the labor intensity of employees.
[0026] In a further preferred embodiment of the present utility model, the transportation mechanism includes: a servo motor 7 fixedly installed on the inner wall of the bottom of the cavity; a screw rod 19 rotatably installed on the inner walls of both sides of the sliding groove, one end of the screw rod 19 extends into the cavity, and one end of the screw rod 19 is fixedly connected to the output shaft of the servo motor 7; a connecting block 8 threadedly installed on the screw rod 19, the connecting block 8 is slidably connected to the inner wall of the sliding groove, and a mounting plate 9 is fixedly installed at the bottom of the connecting block 8; an electric slide rail 10 fixedly installed at the bottom of the mounting plate 9, an electric telescopic rod 11 is fixedly installed on the sliding block of the electric slide rail 10, and a housing 12 is fixedly installed on the output rod of the electric telescopic rod 11; a double-shaft motor 13 fixedly installed on the inner wall of the top of the housing 12, and screw rods 14 are fixedly installed on both output shafts of the double-shaft motor 13, and both screw rods 14 are rotatably connected to the housing 12; two sliders 15 threadedly installed on the two screw rods 14 respectively, and clamping plates 16 for clamping the tank body are fixedly installed at the bottoms of the two sliders 15.
[0027] In this embodiment, the transfer mechanism is used to transfer the tank body. When in use, when the infrared sensor 5 detects that the tank body moves to the corresponding position, the conveyor 1 stops working. Then, the electric telescopic rod 11 drives the housing 12 to move vertically, so that the two clamping plates 16 can be lowered to an appropriate height. Then, the double-shaft motor 13 is started to drive the two lead screws 14 to rotate. The two lead screws 14 drive the two sliders 15 to move. The two sliders 15 drive the two clamping plates 16 to approach each other, so that the two clamping plates 16 can tightly clamp the tank body. Then, the servo motor 7 is started to drive the screw rod 19 to rotate. The screw rod 19 drives the connecting block 8 to slide left and right in the sliding groove. The connecting block 8 drives the mounting plate 9 to move left and right, so that the two clamping plates 16 can move the tank body to the corresponding position. Then, the electric slide rail 10 is started. The electric slide rail 10 drives the electric telescopic rod 11 to move back and forth. The electric telescopic rod 11 drives the housing 12 to move back and forth, so that the two clamping plates 16 can move the tank body above the corresponding conveyor belt. Then, the double-shaft motor 13 is started to make the two clamping plates 16 move away from each other to release the tank body. Then, the electric telescopic rod 11 moves the housing 12 and the two clamping plates 16 to the original height. Then, by starting the servo motor 7, the housing 12 and the two clamping plates 16 are moved to the initial position. In this way, the transfer work of the tank body is completed, solving the problem that the employees are relatively tired during the transfer, and the use effect is good.
[0028] In a further preferred embodiment of the present invention, support plates 17 are rotatably mounted on both of the lead screws 14, and both of the support plates 17 are fixedly connected to the inner wall of the housing 12.
[0029] In this embodiment, the support plates 17 are rotatably mounted on both of the lead screws 14, and both of the support plates 17 are fixedly connected to the inner wall of the housing 12. The support plates 17 serve as an additional support for the lead screws 14, and can ensure the stability of the lead screws 14 during rotation.
[0030] In a further preferred embodiment of the present invention, positioning rods 18 are fixedly mounted on both inner walls of the housing 12. One ends of the two positioning rods 18 close to each other are respectively fixedly connected to the two support plates 17, and the two positioning rods 18 are respectively slidably connected to the two sliders 15.
[0031] In this embodiment, the sliding connection between the positioning rods 18 and the sliders 15 enables the movement of the sliders 15 on the lead screws 14 to be restricted by the positioning rods 18, so that they can move more accurately along the predetermined trajectory, improving the clamping accuracy of the clamping plates 16.
[0032] In a further preferred embodiment of the present invention, a strip-shaped hole is formed in the top inner wall of the sliding groove, a limiting block is slidably mounted on the inner wall of the strip-shaped hole, and the bottom of the limiting block is fixedly connected to the top of the connecting block 8.
[0033] In this embodiment, the limit block is slidably installed in the strip-shaped hole and fixedly connected to the connecting block 8. This method can effectively prevent the connecting block 8 from shaking or shifting during the sliding process, thereby enhancing the stability of the connecting block 8.
[0034] In a further preferred embodiment of the present utility model, anti-slip pads are fixedly installed on one side of each of the two clamping plates 16, and both of the anti-slip pads are made of rubber.
[0035] In this embodiment, the anti-slip pad made of rubber has a good friction coefficient, which can effectively prevent the tank body from sliding or falling off during the transportation process, thereby enhancing the stability of the clamping plate 16 during the clamping process.
[0036] In a further preferred embodiment of the present utility model, a triangular block is fixedly installed on one side of the vertical plate 4, and the top of the triangular block is fixedly connected to the bottom of the top plate 6.
[0037] In this embodiment, as a stable triangular structure, the triangular block can significantly enhance the connection stability between the vertical plate 4 and the top plate 6, prevent the transfer mechanism from shaking or tilting during operation, and thus ensure the smoothness and safety of the transfer process.
[0038] In a further preferred embodiment of the present utility model, a controller is fixedly installed on one side of the vertical plate 4, and the screw 19 and the two lead screws 14 are both made of stainless steel.
[0039] In this embodiment, a controller is fixedly installed on one side of the vertical plate 4. This controller is used to control the various components of the transfer mechanism, such as the servo motor 7, the electric slide rail 10, the electric telescopic rod 11, and the biaxial motor 13, etc. Through the controller, the operator can conveniently adjust the operation of the transfer mechanism, thereby realizing the efficient and accurate transfer of the tank body, and can transfer the tank body to different conveyor belts according to different specifications of the air bags.
[0040] In summary, compared with the related technology, in this solution, the conveyor 1 can move the air bag folded and canned by the folding machine to the transfer mechanism, and the infrared sensor 5 can detect whether the tank body moves to the transfer mechanism. If the position is determined, the controller will immediately control the transfer mechanism to accurately grab the tank body from the conveyor 1 and transfer it to the corresponding conveyor belt. The transfer is time-saving and labor-saving, which can effectively reduce the labor intensity of employees. Through the controller, the operator can conveniently adjust the operation of the transfer mechanism, thereby realizing the efficient and accurate transfer of the tank body, and can transfer the tank body to different conveyor belts according to different specifications of the air bags, and then be conveyed by the conveyor belt to the subsequent processing procedures.
[0041] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the above division of units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add or delete the features in the embodiments of the present invention according to the situation, or make other adjustments, so as to obtain different technical solutions that essentially do not deviate from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.
Claims
1. A transfer tank mechanism on a folding machine, characterized in that: include: A conveyor (1) installed on one side of the folding machine, wherein a plurality of brackets (2) are fixedly installed on the conveyor (1), and a common bottom plate (3) is fixedly installed at the bottom of the plurality of brackets (2); A vertical plate (4) fixedly mounted on the bottom plate (3), wherein an infrared sensor (5) for detecting the tank body is fixedly mounted on one side of the vertical plate (4); A top plate (6) fixedly mounted on the top of the vertical plate (4), wherein a sliding groove and a cavity are formed on the top plate (6); A transport mechanism for transporting tanks is mounted on the top plate (6).
2. The transfer tank mechanism on the folding machine according to claim 1, characterized in that: The transfer mechanism comprises: A servo motor (7) fixedly mounted on the inner wall of the bottom of the cavity; A screw rod (19) is rotatably mounted on the inner walls of both sides of the sliding groove, one end of the screw rod (19) extends into the interior of the cavity, and one end of the screw rod (19) is fixedly connected to the output shaft of the servo motor (7); a connecting block (8) threadably mounted on the screw rod (19), the connecting block (8) being slidably connected to the inner wall of the sliding groove, and a mounting plate (9) being fixedly mounted on the bottom of the connecting block (8); An electric slide rail (10) is fixedly mounted on the bottom of the mounting plate (9), an electric telescopic rod (11) is fixedly mounted on the sliding block of the electric slide rail (10), and a housing (12) is fixedly mounted on the output rod of the electric telescopic rod (11); A double-shaft motor (13) is fixedly mounted on the top inner wall of the housing (12), and screw rods (14) are fixedly mounted on the two output shafts of the double-shaft motor (13), and the two screw rods (14) are rotatably connected to the housing (12); Two sliders (15) are respectively threadedly mounted on the two screw rods (14), and clamping plates (16) for clamping the tank body are fixedly mounted on the bottoms of the two sliders (15).
3. The transfer tank mechanism on the folding machine according to claim 2, characterized in that: A support plate (17) is rotatably mounted on each of the two screw rods (14), and each of the two support plates (17) is fixedly connected to the inner wall of the housing (12).
4. The transfer tank mechanism on the folding machine according to claim 3, characterized in that: Positioning rods (18) are fixedly mounted on the inner walls of both sides of the shell (12); the ends of the two positioning rods (18) close to each other are fixedly connected to the two support plates (17) respectively; and the two positioning rods (18) are slidably connected to the two sliders (15) respectively.
5. The transfer tank mechanism on the folding machine according to claim 2, characterized in that: A strip-shaped hole is provided on the inner wall at the top of the sliding groove, a limit block is slidably mounted on the inner wall of the strip-shaped hole, and the bottom of the limit block is fixedly connected to the top of the connecting block (8).
6. The transfer tank mechanism on the folding machine according to claim 2, characterized in that: Anti-skid pads are fixedly installed on the sides of the two clamping plates (16) that are close to each other, and the two anti-skid pads are made of rubber material.
7. The transfer tank mechanism on the folding machine according to claim 1, characterized in that: A triangular block is fixedly mounted on one side of the vertical plate (4), and the top of the triangular block is fixedly connected to the bottom of the top plate (6).
8. The transfer tank mechanism on the folding machine as claimed in claim 2, characterized in that: A controller is fixedly mounted on one side of the vertical plate (4), and the screw rod (19) and the two lead screws (14) are all made of stainless steel.