Feeding and discharging mechanism for dyeing machine
By designing a pallet loading and unloading mechanism for dyeing machines, using the combination of the pallet loading rack and the loading plate, combined with components such as multi-axis drive modules, the problem of low transfer efficiency of the existing dyeing machines is solved, and efficient sliding slide transfer and loading is achieved, improving the automation level and user experience of the equipment.
Patent Information
- Application Number
- CN202421966139.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The transfer efficiency of the transfer mechanism of the existing dyeing machine is not high enough, resulting in low efficiency in the loading process and cannot meet the user's use needs.
A loading and unloading mechanism for dyeing machines is designed, including a pallet transfer mechanism and a pallet feeding mechanism. Through the cooperation of the pallet feed rack and the feed plate, the pallet feeding method is realized. Components such as multi-axis drive module and Z-axis drive module are used to improve the transfer efficiency.
It effectively improves the quantity and efficiency of single-slide slide transfer, improves the automation level of the equipment and the user experience of operators, and is conducive to improving the competitiveness of the product.
Smart Images

Figure CN222960673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing equipment, in particular to a loading and unloading mechanism for a dyeing machine. Background Art
[0002] In biological research or medical fields, in order to better observe the morphology and structure of cells, biological sections are usually performed and placed on a slide for observation under a microscope.
[0003] In order to better transmit light for observation, biological sections are usually required to be thinner, which makes the natural pigments and cells almost colorless and transparent, which is not conducive to observation. It is usually necessary to use a staining machine to stain the cell walls and organelles with suitable dyes to achieve different color depths in different parts, which is more conducive to observation.
[0004] The dyeing machine usually uses a feeding mechanism and a transfer mechanism to load materials. The transfer mechanism transfers the slides from the feeding mechanism to the processing carrier, making it convenient and accurate to dye the slides.
[0005] Existing material transfer mechanisms usually use suction cups to pick up glass slides for loading, which requires high material picking accuracy. Due to the use of suction cups to pick up materials, in order to ensure that the glass slides do not interfere with each other and to ensure the size of the material transfer mechanism, the number of glass slides loaded is limited, resulting in the loading process being inefficient and unable to meet user needs, which is not conducive to improving product competitiveness. Utility Model Content
[0006] In order to solve the problems in the prior art, the utility model provides a loading and unloading mechanism for a dyeing machine, which solves the problem that the material transfer mechanism of the dyeing machine in the prior art has low material transfer efficiency.
[0007] The utility model discloses a loading and unloading mechanism for a dyeing machine, comprising a tray material transfer mechanism and a tray feeding mechanism, wherein the front and rear ends of the tray feeding mechanism are respectively a material transfer end and a material transfer and unloading end, the tray material transfer mechanism is arranged at the material transfer end, the tray feeding mechanism comprises a tray feeding assembly, the tray feeding assembly comprises a feeding drive member and a tray material receiving frame, the tray material receiving frame is provided with a material receiving portion and a material taking and avoiding space portion arranged at the side of the material receiving portion, the tray material transfer mechanism comprises a multi-axis driving module and a material receiving plate, the material receiving plate is fixedly connected to the moving end of the multi-axis driving module, and the multi-axis driving module can drive the material receiving plate to move to the material taking and avoiding space portion to push out the tray on the material receiving portion to take out the material.
[0008] The utility model is further improved in that the material receiving part is a placing boss arranged on both sides of the tray material receiving frame, a limiting baffle is arranged on the side of the placing boss, and the material taking space avoiding part is arranged between the two placing bosses.
[0009] The present utility model is further improved, and a positioning portion cooperating with the tray is provided on the material receiving plate.
[0010] The present utility model is further improved, and the positioning portion is a positioning bump provided on the material receiving plate.
[0011] The present utility model is further improved, and a tray loading and unloading sensor is also provided on the material receiving plate. The tray loading and unloading sensor can sense whether there is a tray on the material receiving plate.
[0012] The present utility model is further improved, and the multi-axis driving module includes a material transfer mounting frame. A Z-axis driving module and an X-axis driving module are provided on the material transfer mounting frame. The X-axis driving module is fixedly connected to the moving end of the Z-axis driving module, and the Z-axis driving module can drive the X-axis driving module to move up and down.
[0013] The present utility model is further improved, and the Z-axis driving module includes a material transfer Z-axis driving motor, a material transfer Z-axis pulley, and a material transfer Z-axis driving screw rod. The moving end of the material transfer Z-axis driving motor and the material transfer Z-axis driving screw rod are respectively connected to both ends of the material transfer Z-axis pulley. The material transfer Z-axis driving motor can drive the material transfer Z-axis driving screw rod to rotate. A material transfer Z-axis thread seat cooperating with the material transfer Z-axis driving screw rod is provided on the X-axis driving module.
[0014] The present utility model is further improved, and the X-axis driving module includes a material transfer X-axis mounting frame. A material transfer X-axis driving motor, a material transfer X-axis driving screw rod, and a material transfer X-axis guiding slide rail are provided on the material transfer X-axis mounting frame. The moving end of the material transfer X-axis driving motor is fixedly connected to the material transfer X-axis driving screw rod. A material transfer X-axis thread seat and a material transfer X-axis guiding slider are provided on the lower end surface of the material receiving plate. The material transfer X-axis thread seat is in threaded connection with the material transfer X-axis driving screw rod, and the material transfer X-axis guiding slider is slidably connected to the material transfer X-axis guiding slide rail.
[0015] The present utility model is further improved, and the tray feeding mechanism further includes a feeding box body. A feeding sliding mounting position cooperating with the tray feeding assembly is provided in the feeding box body.
[0016] The present utility model is further improved, and the number of the tray feeding assemblies is at least two, and a plurality of tray feeding assemblies are arranged at equal intervals up and down in the feeding box body.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model provides a loading and unloading mechanism for a dyeing machine. Adopting this structure, it can effectively solve the problem that the material transfer mechanism of the existing dyeing machine has insufficient material transfer efficiency. By using the product structure, the tray material receiving rack cooperates with the material receiving plate to realize loading in the tray mode, which can effectively increase the number of slides transferred at a single time, improve the material transfer efficiency, ensure the automation level of the equipment, and improve the use experience of the operator, which is beneficial to improving the competitiveness of the product. Description of the Drawings
[0018] To more clearly illustrate the solutions in the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a schematic diagram of the overall structure of the loading and unloading mechanism for the dyeing machine;
[0020] Figure 2 It is a schematic diagram of the tray transfer mechanism structure. Detailed implementation manners
[0021] Unless otherwise defined, all technical and scientific terms used in the present utility model have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs; the terms used in the description of the present utility model are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model; the terms "including" and "having" and any variations thereof in the description, claims and drawings of the present utility model are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the description, claims or drawings of the present utility model are used to distinguish different objects, rather than to describe a specific order.
[0022] Referring to "embodiments" in the present utility model means that the specific features, structures or characteristics described in connection with the embodiments can be included in at least one embodiment of the present utility model. The appearance of this phrase at various positions in the specification does not necessarily refer to the same embodiment, nor is it an exclusive, independent or alternative embodiment that is mutually exclusive with other embodiments. Those skilled in the art explicitly and implicitly understand that the embodiments described in the present utility model can be combined with other embodiments.
[0023] In order to enable those skilled in the art of this technology to better understand the solutions of the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings.
[0024] Such as Figure 1 And Figure 2As shown in the figure, a loading and unloading mechanism for a dyeing machine of the present utility model includes a tray transfer mechanism and a tray feeding mechanism. The front and rear ends of the tray feeding mechanism are a transfer end and a loading and unloading end respectively. The tray transfer mechanism is arranged at the transfer end. The tray feeding mechanism includes a tray feeding assembly, and the tray feeding assembly includes a feeding driving member 1 and a tray bearing frame 2. A bearing part and a material taking clearance part arranged on the side of the bearing part are provided in the tray bearing frame 2. The tray transfer mechanism includes a multi-axis driving module and a bearing plate 3. The bearing plate 3 is fixedly connected to the moving end of the multi-axis driving module. The multi-axis driving module can drive the bearing plate 3 to move to the material taking clearance part to eject the tray on the bearing part for material taking.
[0025] Through the way of tray loading, cooperating with the tray transfer mechanism can effectively realize directly carrying the tray. Multiple slide glass workstations are arranged in the tray, and slide glasses are arranged in the slide glass workstations, which effectively replaces the traditional method of separately carrying the slide glasses and then transferring the slide glasses to the processing carrier. In this scheme, the processing carrier is replaced by a tray, which becomes a movable carrier for direct carrying. And tray loading can effectively increase the quantity of the carried materials, carry more materials at one time, improve the user experience and the carrying efficiency.
[0026] And through the setting of the material taking clearance part, the tray can be efficiently taken out from the tray bearing frame 2 for material transportation.
[0027] The bearing part is placing bosses 201 arranged on both sides of the tray bearing frame 2. Limiting baffles are arranged on the sides of the placing bosses 201, and the material taking clearance part is arranged between the two placing bosses 201.
[0028] The bearing plate 3 can be inserted between the two placing bosses 201 and rise to lift the tray out of the tray bearing frame 2. And through the setting of the limiting baffles, the positioning of the tray can be effectively realized.
[0029] A positioning part cooperating with the tray is arranged on the bearing plate 3. Through the setting of the positioning part, the stability of the tray can be effectively ensured during the process of carrying the tray, and the tray is prevented from falling off the bearing plate 3.
[0030] The positioning part is positioning bumps 31 arranged on the bearing plate 3. A tray positioning groove cooperating with the positioning bumps 31 is arranged at the bottom of the tray. By arranging the positioning bumps 31 in the tray positioning groove, the tray can be effectively stabilized.
[0031] The number of the positioning bumps 31 is two. Through the setting of the two positioning bumps 31, the stability of the tray can be further improved.
[0032] A tray loading and unloading inductor 21 is also arranged on the bearing plate 3. Through the setting of the tray loading and unloading inductor 21, whether there is a tray on the bearing plate 3 can be effectively sensed.
[0033] The multi-axis drive module includes a material transfer mounting frame 4. A Z-axis drive module and an X-axis drive module are arranged on the material transfer mounting frame 4. The X-axis drive module is fixedly connected to the moving end of the Z-axis drive module, and the Z-axis drive module can drive the X-axis drive module to move up and down.
[0034] Through the arrangement of the Z-axis drive module, the material supporting plate 3 can be effectively driven to move up and down. Through the design of the X-axis drive module, the material supporting plate 3 can be driven to move linearly in the X-axis direction, improving the flexibility of the movement of the material supporting plate 3.
[0035] The Z-axis drive module includes a material transfer Z-axis drive motor 51, a material transfer Z-axis pulley 52, and a material transfer Z-axis drive lead screw 53. The moving end of the material transfer Z-axis drive motor 51 and the material transfer Z-axis drive lead screw 53 are respectively connected to both ends of the material transfer Z-axis pulley 52. The material transfer Z-axis drive motor 51 can drive the material transfer Z-axis drive lead screw 53 to rotate. A material transfer Z-axis threaded seat that cooperates with the material transfer Z-axis drive lead screw 53 is arranged on the X-axis drive module.
[0036] Through the cooperation of the material transfer Z-axis drive lead screw 53 and the material transfer Z-axis threaded seat, the stable lifting of the material supporting plate 3 can be realized.
[0037] A material transfer Z-axis guide rail 41 is also arranged on the material transfer mounting frame 4. A material transfer Z-axis guide slider that cooperates with the material transfer Z-axis guide rail 41 is arranged on the X-axis drive module. The material transfer Z-axis guide slider is slidably connected to the material transfer Z-axis guide rail 41.
[0038] Through the cooperation of the material transfer Z-axis guide slider and the material transfer Z-axis guide rail 41, the stability of the lifting of the material supporting plate 3 can be further improved.
[0039] The X-axis drive module includes a material transfer X-axis mounting frame 61. A material transfer X-axis drive motor 62, a material transfer X-axis drive lead screw 63, and a material transfer X-axis guide rail 64 are arranged on the material transfer X-axis mounting frame 61. The moving end of the material transfer X-axis drive motor 62 is fixedly connected to the material transfer X-axis drive lead screw 63. A material transfer X-axis threaded seat and a material transfer X-axis guide slider 32 are arranged on the lower end surface of the material supporting plate 3. The material transfer X-axis threaded seat is threadedly connected to the material transfer X-axis drive lead screw 63. The material transfer X-axis guide slider 32 is slidably connected to the material transfer X-axis guide rail 64.
[0040] Through the cooperation of the material transfer X-axis drive lead screw 63 and the material transfer X-axis threaded seat, the stable linear movement of the material supporting plate 3 can be realized, and through the cooperation of the material transfer X-axis guide slider 32 and the material transfer X-axis guide rail 64, the stability of the linear movement of the material supporting plate 3 can be further improved.
[0041] The tray feeding mechanism further includes a feeding box body 7. A feeding sliding mounting position that cooperates with the tray feeding assembly is arranged in the feeding box body 7.
[0042] By providing the feeding box body 7, the protection effect on the transported glass slides can be effectively achieved, and the possibility that dust in the air easily falls onto the glass slides during transportation can be reduced.
[0043] The feeding sliding installation position is a feeding sliding groove. Feeding sliding blocks that cooperate with the feeding sliding groove are arranged on both sides of the tray loading rack 2. The feeding sliding blocks are slidably connected to the feeding sliding groove. Through this structural design, the stability of the linear feeding of the tray loading rack 2 can be improved.
[0044] The number of tray feeding assemblies is at least two, and multiple tray feeding assemblies are arranged at equal intervals up and down in the feeding box body 7.
[0045] By arranging multiple tray feeding assemblies at equal intervals up and down in the feeding box body 7, while improving the feeding efficiency, it is also possible to selectively allocate multiple tray feeding assemblies, respectively for loading and efficiency, and the degree of integration of the mechanism is higher.
[0046] The working process of the loading and unloading mechanism for the dyeing machine provided in this embodiment is as follows: The embodiment of the present utility model provides advantages of reasonable structural design and small occupied area compared with the existing loading machine.
[0047] First, the user places the material on the tray loading rack 2, and the feeding driving member 1 moves the tray loading rack 2 from the loading and unloading position to the transfer end.
[0048] After the tray loading rack 2 moves to the transfer end, the Z-axis driving module drives the X-axis driving module and the loading plate 3 to descend to the specified position.
[0049] The X-axis driving module drives the loading plate 3 to move towards the tray loading rack 2 until the loading plate 3 is completely inserted between the two placement bosses 201.
[0050] The Z-axis driving module drives the X-axis driving module and the loading plate 3 to rise a certain distance, so that the loading plate 3 lifts the tray on the placement boss 201.
[0051] After the lifting is completed, the X-axis driving module drives the loading plate 3 to move away from the tray loading rack 2 until the tray is moved out of the feeding box body 7.
[0052] The Z-axis driving module controls the X-axis driving module and the loading plate 3 to rise a certain distance, the X-axis driving module then drives the loading plate 3 to move linearly, and the Z-axis driving module controls the X-axis driving module and the loading plate 3 to descend until the tray is completely separated from the loading plate 3.
[0053] The X-axis driving module drives the loading plate 3 to return to its original position, realizing the tray loading process.
[0054] For the blanking of the tray, the above-mentioned opposite actions are adopted, which will not be elaborated here.
[0055] As can be seen from the above, the beneficial effects of the present utility model are as follows: By adopting its mechanism, it can effectively solve the problem that the material transfer mechanism of the dyeing machine in the prior art has insufficient material transfer efficiency. By using the product structure, the tray bearing frame 2 cooperates with the bearing plate 3 to realize feeding in the tray mode, which can effectively increase the number of slides transferred at one time, improve the material transfer efficiency, ensure the automation level of the equipment, and improve the operation experience of the operator, which is beneficial to improving the competitiveness of the product.
[0056] The above-mentioned specific implementation manners are the preferred implementation manners of the present utility model, and do not limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to this specific implementation manner. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.
Claims
1. A loading and unloading mechanism for a dyeing machine, characterized in that: The present invention comprises a pallet material transfer mechanism and a pallet material feeding mechanism, wherein the front and rear ends of the pallet material feeding mechanism are respectively a material transfer end and a material loading and unloading end, the pallet material transfer mechanism is arranged at the material transfer end, the pallet material feeding mechanism comprises a pallet material feeding assembly, the pallet material feeding assembly comprises a material feeding drive and a pallet material receiving frame, the pallet material receiving frame is provided with a material receiving portion and a material taking and avoiding space portion arranged at the side of the material receiving portion, the pallet material transfer mechanism comprises a multi-axis driving module and a material receiving plate, the material receiving plate is fixedly connected to the moving end of the multi-axis driving module, and the multi-axis driving module can drive the material receiving plate to move to the material taking and avoiding space portion to push the pallet on the material receiving portion out to take the material.
2. The loading and unloading mechanism for a dyeing machine according to claim 1, characterized in that: The material receiving part is a placement boss arranged on both sides of the tray material receiving frame, and a limit baffle is arranged on the side of the placement boss, and the material taking and avoiding space part is arranged between the two placement bosses.
3. The loading and unloading mechanism for a dyeing machine according to claim 1, characterized in that: The receiving plate is provided with a positioning portion matched with the tray.
4. The loading and unloading mechanism for a dyeing machine according to claim 3, characterized in that: The positioning part is a positioning protrusion arranged on the receiving plate.
5. The loading and unloading mechanism for a dyeing machine according to claim 1, characterized in that: The pallet material support rack is also provided with a pallet loading and unloading sensor, and the pallet loading and unloading sensor can sense whether there is a pallet on the pallet material support rack.
6. The loading and unloading mechanism for a dyeing machine according to claim 1, characterized in that: The multi-axis driving module includes a material transfer mounting frame, on which a Z-axis driving module and an X-axis driving module are arranged. The X-axis driving module is fixedly connected to the moving end of the Z-axis driving module, and the Z-axis driving module can drive the X-axis driving module to move up and down.
7. The loading and unloading mechanism for a dyeing machine according to claim 6, characterized in that: The Z-axis drive module includes a material transfer Z-axis drive motor, a material transfer Z-axis pulley and a material transfer Z-axis drive screw. The moving end of the material transfer Z-axis drive motor and the material transfer Z-axis drive screw are respectively connected to the two ends of the material transfer Z-axis pulley. The material transfer Z-axis drive motor can drive the material transfer Z-axis drive screw to rotate. The X-axis drive module is provided with a material transfer Z-axis threaded seat that cooperates with the material transfer Z-axis drive screw.
8. The loading and unloading mechanism for a dyeing machine according to claim 7, characterized in that: The X-axis drive module includes an X-axis mounting frame, on which an X-axis drive motor, an X-axis drive screw and an X-axis guide slide rail are arranged. The moving end of the X-axis drive motor is fixedly connected to the X-axis drive screw, and the lower end surface of the material receiving plate is provided with an X-axis threaded seat and an X-axis guide slider. The X-axis threaded seat is threadedly connected to the X-axis drive screw, and the X-axis guide slider is slidably connected to the X-axis guide slide rail.
9. The loading and unloading mechanism for a dyeing machine according to any one of claims 1 to 8, characterized in that: The tray feeding mechanism also includes a feeding box body, and a feeding sliding installation position cooperating with the tray feeding assembly is arranged in the feeding box body.
10. The loading and unloading mechanism for a dyeing machine according to claim 9, characterized in that: The number of the tray feeding assemblies is at least two, and the plurality of tray feeding assemblies are arranged at equal intervals vertically in the feeding box.