Industrial sludge ceramic particle preparation device with pretreatment function

Abstract

The utility model discloses an industrial sludge pottery manufacturing device with a pretreatment function, which comprises a device body and supporting legs, heating blocks are symmetrically fixed in the device body, a box door is slidably connected to the front side of the device body, a crushing assembly is arranged in the device body, the crushing assembly comprises two fixing blocks, the fixing blocks are symmetrically fixed, and the box door is slidably connected to the front side of the device body. The bottom of the fixing block is fixedly connected with a placing shell, the front face of the placing shell is slidably connected with a shell door, the top of the placing shell is fixedly connected with a feeding pipe, the feeding pipe extends out of the device body, the top of the placing shell is fixedly connected with a connecting plate, a motor is installed on the front face of the connecting plate, and the output end of the motor is fixedly connected with a rotating shaft. And the rotating shaft is rotationally connected with the device body, so that the problems that sludge cannot be crushed, when the sludge enters a tank body, the interior of a sludge pile possibly contains sludge blocks, and when the sludge pile is conveyed, the sludge blocks also enter a main kiln body, so that the manufacturing quality of ceramsite is influenced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite devices, and particularly relates to an industrial sludge ceramsite device with a pretreatment function. Background Technique

[0002] Sludge ceramsite is a new type of environmental protection material, which is mainly made of sludge, clay, etc. through several steps such as forming, drying, and sintering. Its main characteristics are: light weight, high porosity, good hygroscopicity, strong water retention, good air permeability, etc. Therefore, it is widely used in urban greening, gardening, flowers, planting and other fields.

[0003] The Chinese patent discloses an industrial sludge ceramsite preparation device (publication number: CN212072391U). The patent includes a tank body, a stirring shaft is rotatably arranged in the tank body, a screw blade is arranged on the stirring shaft, a driving motor is arranged at the top of the tank body, and the driving motor drives the transmission stirring shaft to rotate; the side wall of the tank body includes an inner layer and an outer layer, a closed annular first heating cavity is formed between the inner layer and the outer layer, and the outer layer is connected to a blower; an air inlet valve is arranged on the inner layer, an exhaust valve is arranged at the top of the tank body, and the exhaust valve is connected to an exhaust passage; a discharge passage is arranged at the bottom of the tank body. The utility model relates to a ceramsite production device. By storing industrial sludge in the tank body, the industrial sludge can be stirred and heated before entering the main kiln body, and the technical problem that the industrial sludge is not pretreated before entering the main kiln body and the ceramsite production and processing efficiency is low is solved.

[0004] This patent can perform pretreatment before the sludge enters the main kiln body. However, this patent cannot crush the sludge. When the sludge pile enters the tank body, the inside of the sludge pile may contain sludge blocks. When the sludge pile is transported, the sludge blocks will also enter the main kiln body, which will affect the manufacturing quality of the ceramsite. Content of the Utility Model

[0005] The technical problems to be solved by the utility model are as follows:

[0006] The sludge cannot be crushed. When the sludge pile enters the tank body, the inside of the sludge pile may contain sludge blocks. When the sludge pile is transported, the sludge blocks will also enter the main kiln body, which will affect the manufacturing quality of the ceramsite.

[0007] The purpose of the utility model can be realized by the following technical solutions:

[0008] An industrial sludge ceramsite making device with a pre-treatment function, comprising a device body and support legs. Inside the device body, heating blocks are symmetrically fixed. A box door is slidably connected to the front of the device body. A crushing component is provided inside the device body. The crushing component includes fixed blocks, two of which are symmetrically fixed. The bottom of the fixed block is fixedly connected to a placement shell. A shell door is slidably connected to the front of the placement shell. A feed pipe is fixedly connected to the top of the placement shell and extends to the outside of the device body. A connecting plate is fixedly connected to the top of the placement shell. A motor is installed on the front of the connecting plate. The output end of the motor is fixedly connected to a rotating shaft, which is rotatably connected to the device body. The bottom of the rotating shaft is fixedly connected to a first crushing roller, which is located inside the placement shell. Second crushing rollers are symmetrically rotated inside the placement shell. A belt is drivingly connected between the first crushing roller and the second crushing rollers.

[0009] Further, a rotating rod is fixedly connected to the bottom of the first crushing roller. The rotating rod is rotatably connected to the placement shell and passes through the bottom of the placement shell.

[0010] Further, a fixing plate is fixedly connected inside the device body. A first gear is rotatably connected to the top of the fixing plate. The first gear is fixedly connected to the rotating rod.

[0011] Further, second gears are symmetrically rotated on the top of the fixing plate. The first gear is meshed with the second gears. A threaded rod is fixedly connected to the top of the second gear. A threaded sleeve is sleeved on the outside of the threaded rod. A moving rod is fixedly connected to the top of the threaded sleeve. The moving rod is slidably connected to the placement shell.

[0012] Further, a square groove is formed inside the moving rod. The threaded rod is located inside the square groove. Square frames are symmetrically fixed to the front of the moving rod. Cleaning brushes are fixedly connected to the four sides of the square frames.

[0013] Further, a filtering component is provided on one side of the device body. The filtering component includes a filter screen, which is fixed inside the device body. Guide plates are symmetrically fixed inside the device body. A discharge port is formed at the bottom of the device body. A fixing piece is fixedly connected to the inside of one side of the device body. A collecting shell is abutted against the top of the fixing piece. The collecting shell is slidably connected to the device body and abuts against the filter screen.

[0014] Further, a sliding rod is slidably connected to the inside of the fixing piece. The top of the sliding rod is snap-fitted with the collecting shell. A spring is sleeved on the outside of the sliding rod. The bottom of the spring abuts against the fixing piece. The sliding rod is in an I shape.

[0015] The beneficial effects of the present utility model:

[0016] 1. By setting up a crushing component, sludge is put into the interior of the placement shell through a feed pipe, causing the motor to drive the first crushing roller to rotate reciprocally. While the first crushing roller rotates, the belt will be driven, and the belt will drive the second crushing roller to rotate, so that the first crushing roller and the second crushing roller crush the sludge inside the placement shell, avoiding blocky sludge in the sludge pile that may affect the quality of pottery making. While the first crushing roller rotates, it will drive the first gear to rotate reciprocally, causing the second gear to drive the threaded rod to rotate, and then the threaded rod will drive the threaded sleeve to rise, causing the square frame to drive the cleaning brush to scrape the sludge adhering to the inner wall of the placement shell. When discharging the crushed sludge, the shell door can be pulled out, and then the sludge can be taken out manually, solving the problem that the sludge cannot be crushed. When the sludge pile enters the tank body, there may be sludge blocks inside the sludge pile. When transporting the sludge pile, the sludge blocks will also enter the main kiln body, thus affecting the manufacturing quality of ceramsite.

[0017] 2. By setting up a filtering component, the falling sludge will be filtered through the filter screen, so that the incompletely crushed blocky sludge is blocked at the top of the filter screen, and the blocked sludge rolls into the interior of the collection shell. When it is necessary to take out the sludge blocks inside the collection shell, the sliding rod can be pulled downwards to release the limit on the collection shell, so that the sludge blocks inside can be processed. Brief Description of the Drawings

[0018] The following further describes the present utility model with reference to the accompanying drawings.

[0019] Figure 1 is the front sectional structure schematic diagram of the present utility model;

[0020] Figure 2 is Figure 1 the enlarged view of area A in

[0021] Figure 3 is the side sectional structure schematic diagram of the present utility model;

[0022] Figure 4 is the top sectional structure schematic diagram of the placement shell in the present utility model.

[0023] In the figure: 1. Device body; 101. Heating block; 102. Chamber door; 2. Support leg; 3. Crushing assembly; 301. Fixed block; 302. Placing shell; 303. Shell door; 304. Feed pipe; 305. Connecting plate; 306. Motor; 307. Rotating shaft; 308. First crushing roller; 309. Second crushing roller; 310. Belt; 311. Rotating rod; 312. Fixed plate; 313. First gear; 314. Second gear; 315. Threaded rod; 316. Threaded sleeve; 317. Moving rod; 318. Square groove; 319. Square frame; 320. Cleaning brush; 4. Filtering assembly; 401. Filter screen; 402. Guide plate; 403. Discharge port; 404. Fixed piece; 405. Collection shell; 406. Slide bar; 407. Spring. Detailed implementation manners

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0025] As Figures 1-4 shown, an industrial sludge ceramsite device with a pretreatment function includes a device body 1 and support legs 2. Heating blocks 101 are symmetrically fixed inside the device body 1. A chamber door 102 is slidably connected to the front of the device body 1. A crushing assembly 3 is provided inside the device body 1. The crushing assembly 3 includes fixed blocks 301. Two fixed blocks 301 are symmetrically fixed. A placing shell 302 is fixedly connected to the bottom of the fixed block 301. A shell door 303 is slidably connected to the front of the placing shell 302. A feed pipe 304 is fixedly connected to the top of the placing shell 302. The feed pipe 304 extends to the outside of the device body 1. A connecting plate 305 is fixedly connected to the top of the placing shell 302. A motor 306 is installed on the front of the connecting plate 305. The output end of the motor 306 is fixedly connected to a rotating shaft 307. The rotating shaft 307 is rotatably connected to the device body 1. A first crushing roller 308 is fixedly connected to the bottom of the rotating shaft 307. The first crushing roller 308 is located inside the placing shell 302. Second crushing rollers 309 are symmetrically rotated inside the placing shell 302. A belt 310 is drivingly connected between the first crushing roller 308 and the second crushing roller 309. When the motor 306 is started, the motor 306 rotates reciprocally, so that the motor 306 drives the first crushing roller 308 to rotate reciprocally. While the first crushing roller 308 rotates, the belt 310 will be driven, and then the belt 310 will drive the second crushing roller 309 to rotate, so as to make the first crushing roller 308 and the second crushing roller 309 crush the sludge inside the placing shell 302, avoiding massive sludge in the sludge pile and affecting the quality of ceramsite production.

[0026] A rotating rod 311 is fixedly connected to the bottom of the first crushing roller 308. The rotating rod 311 is rotatably connected to the placement shell 302 and passes through the bottom of the placement shell 302. A fixing plate 312 is fixedly connected inside the device body 1. A first gear 313 is rotatably connected to the top of the fixing plate 312. The first gear 313 is fixedly connected to the rotating rod 311. Second gears 314 are symmetrically rotated on the top of the fixing plate 312. While the first crushing roller 308 rotates, it will drive the first gear 313 to rotate reciprocally. Then the first gear 313 will drive the second gears 314 on both sides to rotate. The first gear 313 is meshed with the second gears 314.

[0027] A threaded rod 315 is fixedly connected to the top of the second gear 314. A threaded sleeve 316 is sleeved on the outside of the threaded rod 315. A moving rod 317 is fixedly connected to the top of the threaded sleeve 316. The moving rod 317 is slidably connected to the placement shell 302. A square groove 318 is formed inside the moving rod 317. The threaded rod 315 is located inside the square groove 318. Square frames 319 are symmetrically fixed on the front of the moving rod 317. Cleaning brushes 320 are fixedly connected to the four sides of the square frames 319. The second gear 314 will drive the threaded rod 315 to rotate. Then the threaded rod 315 will drive the threaded sleeve 316 to rise. Then the threaded sleeve 316 will drive the moving rod 317 to move. The moving rod 317 will drive the square frames 319 to move. Then the square frames 319 will drive the cleaning brushes 320 to scrape the sludge adhering to the inner wall of the placement shell 302. When discharging the sludge after crushing, the shell door 303 can be pulled out, and then the sludge can be taken out manually.

[0028] A filtering assembly 4 is provided on one side of the device body 1. The filtering assembly 4 includes a filter screen 401. The filter screen 401 is fixed inside the device body 1. Guide plates 402 are symmetrically fixed inside the device body 1. A discharge port 403 is formed at the bottom of the device body 1. A conveying pipe can be connected between the discharge port 403 and the main kiln body to convey the screened sludge. A fixing piece 404 is fixedly connected inside one side of the device body 1. A collecting shell 405 abuts against the top of the fixing piece 404. The collecting shell 405 is slidably connected to the device body 1 and abuts against the filter screen 401. A sliding rod 406 is slidably connected inside the fixing piece 404. The sludge falling down will be filtered by the filter screen 401, so that the uncompletely crushed lumpy sludge is blocked on the top of the filter screen 401. Since the filter screen 401 is inclined, the blocked sludge will roll into the inside of the collecting shell 405.

[0029] When it is necessary to take out the sludge block inside the collection shell 405, the slide bar 406 can be pulled downward to release the limit on the collection shell 405 by the slide bar 406, so that the collection shell 405 can be moved out, enabling the sludge block inside to be processed. The top of the slide bar 406 is engaged with the collection shell 405. A spring 407 is sleeved outside the slide bar 406, and the bottom of the spring 407 abuts against the fixing piece 404. The slide bar 406 is in an I shape.

[0030] The working principle of the present utility model:

[0031] When the present utility model is in use, first, sludge is put into the interior of the placement shell 304 through the feed pipe 302. Then, by starting the motor 306, which rotates reciprocally, the motor 306 drives the first crushing roller 308 to rotate reciprocally. While the first crushing roller 308 rotates, the belt 310 will be driven. Then the belt 310 drives the second crushing roller 309 to rotate, so that the first crushing roller 308 and the second crushing roller 309 crush the sludge inside the placement shell 302, preventing massive sludge in the sludge pile from affecting the quality of pottery making. Secondly, while the first crushing roller 308 rotates, it drives the first gear 313 to rotate reciprocally. Then the first gear 313 drives the second gears 314 on both sides to rotate. Then the second gears 314 drive the threaded rod 315 to rotate. Then the threaded rod 315 drives the threaded sleeve 316 to rise. Then the threaded sleeve 316 drives the moving rod 317 to move. The moving rod 317 drives the square frame 319 to move. Then the square frame 319 drives the cleaning brush 320 to scrape the sludge adhering to the inner wall of the placement shell 302. When discharging the crushed sludge, the shell door 303 can be pulled out and then taken out manually.

[0032] The sludge during falling will be filtered through the filter screen 401, so that the incompletely crushed massive sludge is blocked at the top of the filter screen 401. Since the filter screen 401 is inclined, the blocked sludge will roll into the interior of the collection shell 405. When it is necessary to take out the sludge block inside the collection shell 405, the slide bar 406 can be pulled downward to release the limit on the collection shell 405 by the slide bar 406, so that the collection shell 405 can be moved out, enabling the sludge block inside to be processed.

[0033] The above has described a detailed description of an embodiment of the present utility model, but the content described is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equal changes and improvements made according to the scope of the application of the present utility model should still fall within the scope covered by the patent of the present utility model.

Claims

1. An industrial sludge ceramsite making device with a pretreatment function, comprising a device body (1) and a support leg (2), wherein a heating block (101) is symmetrically fixed inside the device body (1), and a box door (102) is slidably connected to the front of the device body (1), characterized in that: A crushing assembly (3) is provided inside the device body (1), and the crushing assembly (3) comprises a fixed block (301), two of the fixed blocks (301) are symmetrically fixed, the bottom of the fixed block (301) is fixedly connected to a placement shell (302), the front of the placement shell (302) is slidably connected to a shell door (303), the top of the placement shell (302) is fixedly connected to a feed pipe (304), the feed pipe (304) extends to the outside of the device body (1), and the top of the placement shell (302) is fixedly connected to a connecting plate (305). A motor (306) is installed on the front of the connecting plate (305); a rotating shaft (307) is fixedly connected to the output end of the motor (306); the rotating shaft (307) is rotatably connected to the device body (1); a first crushing roller (308) is fixedly connected to the bottom of the rotating shaft (307); the first crushing roller (308) is located inside the placement shell (302); a second crushing roller (309) is symmetrically rotated inside the placement shell (302); a belt (310) is transmission-connected between the first crushing roller (308) and the second crushing roller (309).

2. The industrial sludge ceramsite making device with pretreatment function according to claim 1 is characterized in that: A rotating rod (311) is fixedly connected to the bottom of the first crushing roller (308), and the rotating rod (311) is rotatably connected to the placement shell (302) and passes through the bottom of the placement shell (302).

3. The industrial sludge ceramsite making device with pretreatment function according to claim 1 is characterized in that: A fixing plate (312) is fixedly connected inside the device body (1), and a first gear (313) is rotatably connected to the top of the fixing plate (312), and the first gear (313) is fixedly connected to the rotating rod (311).

4. The industrial sludge ceramsite making device with pretreatment function according to claim 3 is characterized in that: A second gear (314) is symmetrically rotated on the top of the fixed plate (312), the first gear (313) is meshed with the second gear (314), a threaded rod (315) is fixedly connected to the top of the second gear (314), a threaded sleeve (316) is sleeved on the outside of the threaded rod (315), a moving rod (317) is fixedly connected to the top of the threaded sleeve (316), and the moving rod (317) is slidably connected to the placement shell (302).

5. The industrial sludge ceramsite making device with pretreatment function according to claim 4 is characterized in that: A square groove (318) is provided inside the moving rod (317), and the threaded rod (315) is located inside the square groove (318). A square frame (319) is symmetrically fixed on the front of the moving rod (317), and a cleaning brush (320) is fixedly connected around the square frame (319).

6. The industrial sludge ceramsite making device with pretreatment function according to claim 1 is characterized in that: A filter assembly (4) is provided on one side of the device body (1), the filter assembly (4) comprising a filter screen (401), the filter screen (401) being fixed inside the device body (1), a guide plate (402) being symmetrically fixed inside the device body (1), a discharge port (403) being provided at the bottom of the device body (1), a fixing plate (404) being fixedly connected inside one side of the device body (1), a collection shell (405) being abutted against the top of the fixing plate (404), the collection shell (405) being slidably connected to the device body (1) and abutting against the filter screen (401).

7. The industrial sludge ceramsite making device with pretreatment function according to claim 6 is characterized in that: The interior of the fixed plate (404) is slidably connected to a slide rod (406), the top of the slide rod (406) is snap-connected to the collection shell (405), the exterior of the slide rod (406) is sleeved with a spring (407), the bottom of the spring (407) is in contact with the fixed plate (404), and the slide rod (406) is I-shaped.

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