Enzymolysis device for preparing abalone viscera peptide

Abstract

The utility model relates to the technical field of enzymolysis equipment, in particular to an enzymolysis device for preparing abalone viscera peptides, which comprises a bottom plate, a plurality of first supporting legs are fixedly mounted on the bottom plate, the other ends of the first supporting legs are jointly connected with an enzymolysis cylinder, a heating sleeve is mounted on the enzymolysis cylinder, and a heating coil is arranged in the heating sleeve. A top cover is arranged on the enzymolysis cylinder, a motor is fixedly mounted on the top cover, a connecting rod is connected to an output shaft of the motor, a plurality of stirring rods are fixedly mounted on the connecting rod, a filter plate is fixedly mounted in the enzymolysis cylinder, a butterfly valve is arranged in the enzymolysis cylinder, and a knob is connected to the butterfly valve. Then water and enzyme are added, the heating sleeve is used for heating for enzymolysis, the motor is started to drive the stirring rod to rotate, the materials can be sufficiently subjected to enzymolysis, a mixed solution of concentrated liquid and residues is separated out after enzymolysis, the residues are filtered by opening the butterfly valve and the filter plate, the concentrated liquid enters the lower portion of the enzymolysis cylinder, and the situation that the concentrated liquid and the residues are mixed and difficult to extract is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of enzymolysis equipment, in particular to an enzymolysis device for preparing abalone viscera peptides. Background Technique

[0002] In the abalone processing industry, abalone viscera is a surplus material rich in protein, and its development and utilization have great economic value and environmental protection significance. However, traditional methods for preparing abalone viscera peptides mostly use chemical hydrolysis or acid-base hydrolysis, which not only cause serious environmental pollution, but also are difficult to precisely control during the reaction process, resulting in low purity and activity of the products. In addition, the equipment in traditional methods is usually relatively simple, unable to achieve large-scale production, with high production costs, low automation, and high skill requirements for operators.

[0003] A Chinese patent with the publication number CN217997202U discloses an enzymolysis device for preparing Yanrun peptides. The patent includes a tank body, a cooling component, and a heating component. Feed ports and a discharge port are respectively opened at the upper and lower ends of the tank body, and the heating component is sleeved outside the tank body; the cooling component includes a heat exchange tube arranged inside the tank body, a cooling tube installed inside the heat exchange tube, and a cooling box arranged below the tank body. The heat exchange tube is in a ring structure, and a rotary joint is arranged below the heat exchange tube. Both ends of the cooling tube are connected to the cooling box through the rotary joint. A driving motor is installed at the top of the tank body, the output end of the driving motor is connected to a rotating shaft, and the bottom end of the rotating shaft is fixedly connected to the heat exchange tube. It overcomes the deficiencies of the prior art. By setting a rotatable cooling component inside the tank body, it helps to quickly cool the enzymolysis substances to meet the enzymolysis requirements of Yanrun peptides.

[0004] Based on the above search and combined with the prior art, it is found that:

[0005] In the existing device, through a rotatable cooling component, the enzymolysis substances are quickly cooled by the circulating cooling water in the cooling tube to meet the enzymolysis requirements of Yanrun peptides. During the enzymolysis process, the raw materials need to be broken and stirred for enzymolysis, and what is needed is the concentrated solution after enzymolysis. However, the enzymolyzed materials in the existing device are mixed with residues such as raw materials, which causes inconvenience when extracting the concentrated solution and is not conducive to practical use. Content of the Utility Model

[0006] In order to solve the above technical problems, the utility model proposes an enzymolysis device for preparing abalone viscera peptides. In this device, the materials are put into the enzymolysis cylinder, and then water and enzymes are added and heated by a heating jacket for enzymolysis. The motor is started to drive the stirring rod to rotate, which can make the materials fully enzymolyzed. After enzymolysis, a mixed solution of the precipitated concentrated solution and residues is obtained. By opening the butterfly valve, the filter plate filters the residues, and the concentrated solution enters below the enzymolysis cylinder and then enters the receiving cylinder through the discharge pipe. A part of the discharge pipe is arranged in the cooling box to cool the concentrated solution.

[0007] The technical solution for achieving the object of the present utility model is as follows: An enzymatic hydrolysis device for preparing abalone visceral peptides, including a bottom plate, on which a plurality of first support feet are fixedly installed, and the other ends of the plurality of first support feet are commonly connected to an enzymatic hydrolysis cylinder. A heating jacket is installed on the enzymatic hydrolysis cylinder, and a heating coil is arranged inside the heating jacket. A top cover is arranged on the enzymatic hydrolysis cylinder, and a motor is fixedly installed on the top cover. A connecting rod is connected to the output shaft of the motor, and a plurality of stirring rods are fixedly installed on the connecting rod. A filter plate is fixedly installed inside the enzymatic hydrolysis cylinder, and a butterfly valve is arranged inside the enzymatic hydrolysis cylinder. A knob is connected to the butterfly valve, and the knob penetrates and extends out of the enzymatic hydrolysis cylinder and is rotatably connected thereto.

[0008] In some embodiments, a valve-equipped feed pipe is communicated with the top cover, a pressure discharge pipe is communicated with the top cover, a pair of exhaust holes are opened on the pressure discharge pipe, a spring is connected to the pressure discharge pipe, and the other end of the spring is connected to a movable plate.

[0009] In some embodiments, a discharge pipe is communicated with the enzymatic hydrolysis cylinder, a cooling box is fixedly installed on the bottom plate, a refrigerator is arranged on the cooling box, and a part of the discharge pipe is arranged inside the cooling box.

[0010] In some embodiments, a plurality of second support feet are fixedly installed on the bottom plate, and the other ends of the plurality of second support feet are commonly connected to a material receiving cylinder. The other end of the discharge pipe is communicated with the material receiving cylinder, and a valve-equipped discharge pipe is communicated with the bottom of the material receiving cylinder.

[0011] In some embodiments, an air pump is fixedly installed on the bottom plate, an air extraction pipe is communicated with the air pump, and the other end of the air extraction pipe is communicated with the material receiving cylinder.

[0012] Compared with the prior art, the present utility model has the following remarkable advantages:

[0013] First: The present utility model performs enzymatic hydrolysis by heating with a heating jacket. Starting the motor to drive the stirring rods to rotate can make the materials be fully enzymatically hydrolyzed. After enzymatic hydrolysis, a mixed solution of concentrated liquid and residue is precipitated. By opening the butterfly valve, the filter plate filters the residue, and the concentrated liquid enters the lower part of the enzymatic hydrolysis cylinder and enters the material receiving cylinder through the discharge pipe, avoiding the difficulty of extracting the concentrated liquid mixed with the residue.

[0014] Second: During the enzymatic hydrolysis process of the present utility model, gas is generated, resulting in an increase in the air pressure inside the enzymatic hydrolysis cylinder. The high pressure will lift the movable plate, and the gas is discharged from the exhaust holes. When the gas is stable, the spring drives the movable plate to reset. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following further explains the present utility model in conjunction with the drawings and embodiments:

[0016] Figure 1It is a schematic diagram of the overall three-dimensional structure provided by the present utility model in an embodiment;

[0017] Figure 2 It is a schematic diagram of the heating jacket structure provided by the present utility model in an embodiment;

[0018] Figure 3 It is a schematic diagram of the explosion structure of the enzymolysis cylinder provided by the present utility model in an embodiment;

[0019] Figure 4 It is a schematic diagram of the explosion structure of the pressure discharge pipe provided by the present utility model in an embodiment;

[0020] Figure 5 It is a schematic diagram of the internal structure of the cooling box provided by the present utility model in an embodiment.

[0021] Explanation of reference numerals: 1, bottom plate; 2, first support foot; 3, enzymolysis cylinder; 4, heating jacket; 5, heating coil; 6, top cover; 7, motor; 8, connecting rod; 9, stirring rod; 10, filter plate; 11, butterfly valve; 12, knob; 13, feed pipe with valve; 14, pressure discharge pipe; 15, exhaust hole; 16, spring; 17, movable plate; 18, discharge pipe; 19, cooling box; 20, refrigerator; 21, second support foot; 22, receiving cylinder; 23, discharge pipe with valve; 24, air pump; 25, air extraction pipe. Detailed implementation manners

[0022] The present utility model will be described in detail below. The technical solutions in the embodiments of the present utility model are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The present utility model provides an enzymolysis device for preparing abalone visceral peptides by improvement. The technical solution of the present utility model is:

[0024] As Figures 1 - 5As shown in the figure, an enzymatic hydrolysis device for preparing abalone viscera peptides includes a bottom plate 1. A plurality of first support feet 2 are fixedly installed on the bottom plate 1. The other ends of the plurality of first support feet 2 are jointly connected to an enzymatic hydrolysis cylinder 3. A heating jacket 4 is installed on the enzymatic hydrolysis cylinder 3. A heating coil 5 is arranged inside the heating jacket 4. A top cover 6 is arranged on the enzymatic hydrolysis cylinder 3. A motor 7 is fixedly installed on the top cover 6. A connecting rod 8 is connected to the output shaft of the motor 7. A plurality of stirring rods 9 are fixedly installed on the connecting rod 8. A filter plate 10 is fixedly installed inside the enzymatic hydrolysis cylinder 3. A butterfly valve 11 is arranged inside the enzymatic hydrolysis cylinder 3. A knob 12 is connected to the butterfly valve 11. The knob 12 penetrates and extends out of the enzymatic hydrolysis cylinder 3 and is rotatably connected thereto. In this device, materials and enzymes are put into the enzymatic hydrolysis cylinder 3 through a feed pipe with a valve 13, and enzymatic hydrolysis is carried out by heating through the heating jacket 4. The motor 7 is started to drive the stirring rods 9 to rotate, so that the materials can be fully enzymatically hydrolyzed. After enzymatic hydrolysis, a mixture of concentrated liquid and residue is precipitated. By opening the butterfly valve 11, the filter plate 10 filters the residue, and the concentrated liquid enters the lower part of the enzymatic hydrolysis cylinder 3 and enters the collection cylinder 22 through the discharge pipe 18, avoiding the difficulty of extracting the concentrated liquid mixed with the residue.

[0025] Further, a feed pipe with a valve 13 is communicated with the top cover 6, a pressure discharge pipe 14 is communicated with the top cover 6. A pair of exhaust holes 15 are opened on the pressure discharge pipe 14. A spring 16 is connected to the pressure discharge pipe 14. The other end of the spring 16 is connected to a movable plate 17. During the enzymatic hydrolysis process, gas is generated, resulting in a high air pressure inside the enzymatic hydrolysis cylinder 3. The high pressure will lift the movable plate 17, and the gas is discharged from the exhaust holes 15. When the gas is stable, the spring 16 drives the movable plate 17 to reset.

[0026] Further, the enzymatic hydrolysis cylinder 3 is communicated with a discharge pipe 18. A cooling box 19 is fixedly installed on the bottom plate 1. A refrigerator 20 is arranged on the cooling box 19. A part of the discharge pipe 18 is arranged inside the cooling box 19, and the concentrated liquid is cooled during the flow in the discharge pipe 18.

[0027] Further, a plurality of second support feet 21 are fixedly installed on the bottom plate 1. The other ends of the plurality of second support feet 21 are jointly connected to a collection cylinder 22. The other end of the discharge pipe 18 is communicated with the collection cylinder 22. A discharge pipe with a valve 23 is communicated with the bottom of the collection cylinder 22. The collected concentrated liquid enters the collection cylinder 22 and can be discharged through the discharge pipe with a valve 23.

[0028] Further, an air pump 24 is fixedly installed on the bottom plate 1. An air extraction pipe 25 is communicated with the air pump 24. The other end of the air extraction pipe 25 is communicated with the collection cylinder 22. By extracting the air in the collection cylinder 22 through the air pump 24, the concentrated liquid can be completely collected in the collection cylinder 22 by air pressure.

[0029] The specific working method is as follows: The device puts materials, enzymes, etc. into the enzymolysis cylinder 3 through the feed pipe 13 with a valve, and heats them through the heating jacket 4 for enzymolysis. Start the motor 7 to drive the stirring rod 9 to rotate, which can make the materials fully enzymolyzed. After enzymolysis, a mixed solution of concentrated liquid and residue is precipitated. By opening the butterfly valve 11, the filter plate 10 filters the residue, and the concentrated liquid enters below the enzymolysis cylinder 3 and then enters the receiving cylinder 22 through the discharge pipe 18, avoiding the difficulty of extracting the concentrated liquid mixed with the residue. During the enzymolysis process, gas is generated, causing the air pressure in the enzymolysis cylinder 3 to increase. The high pressure will lift the movable plate 17, and the gas is discharged from the exhaust hole 15. When the gas is stable, the spring 16 drives the movable plate 17 to reset. Part of the discharge pipe 18 is arranged in the cooling box 19, and the concentrated liquid is cooled during the flow in the discharge pipe 18. The collected concentrated liquid enters the receiving cylinder 22 and can be discharged through the discharge pipe 23 with a valve. By using an air pump 24 to extract the air in the receiving cylinder 22, the concentrated liquid can be completely collected in the receiving cylinder 22 by air pressure.

[0030] The technical means disclosed in the solution of the present utility model are not limited to the technical means disclosed in the above technical means, but also include the technical solutions composed of equivalent replacements of the above technical features. The matters not covered in the present utility model belong to the common general knowledge of those skilled in the art.

Claims

1. An enzymatic hydrolysis device for preparing abalone visceral peptides, comprising a bottom plate (1), characterized in that: A plurality of first supporting legs (2) are fixedly mounted on the bottom plate (1), and the other ends of the plurality of first supporting legs (2) are commonly connected to an enzymolysis cylinder (3). A heating sleeve (4) is mounted on the enzymolysis cylinder (3), and a heating coil (5) is arranged inside the heating sleeve (4). A top cover (6) is arranged on the enzymolysis cylinder (3), and a motor (7) is fixedly mounted on the top cover (6). A connecting rod (8) is connected to the output shaft of the motor (7), and a plurality of stirring rods (9) are fixedly mounted on the connecting rod (8). A filter plate (10) is fixedly mounted inside the enzymolysis cylinder (3), and a butterfly valve (11) is arranged inside the enzymolysis cylinder (3). A knob (12) is connected to the butterfly valve (11), and the knob (12) extends through the enzymolysis cylinder (3) and is rotatably connected thereto.

2. The enzymatic hydrolysis device for preparing abalone visceral peptides according to claim 1, characterized in that: The top cover (6) is connected to a feed pipe (13) with a valve, the top cover (6) is connected to a pressure relief pipe (14), the pressure relief pipe (14) is provided with a pair of exhaust holes (15), the pressure relief pipe (14) is connected to a spring (16), and the other end of the spring (16) is connected to a movable plate (17).

3. The enzymatic hydrolysis device for preparing abalone visceral peptides according to claim 1, characterized in that: The enzymatic hydrolysis cylinder (3) is connected to a discharge pipe (18), a cooling box (19) is fixedly mounted on the bottom plate (1), a refrigerator (20) is arranged on the cooling box (19), and a part of the discharge pipe (18) is arranged in the cooling box (19).

4. The enzymatic hydrolysis device for preparing abalone visceral peptides according to claim 3, characterized in that: A plurality of second supporting legs (21) are fixedly mounted on the base plate (1), the other ends of the plurality of second supporting legs (21) are commonly connected to a material receiving barrel (22), the other end of the material discharge pipe (18) is connected to the material receiving barrel (22), and the bottom of the material receiving barrel (22) is connected to a material discharge pipe (23) with a valve.

5. The enzymatic hydrolysis device for preparing abalone visceral peptides according to claim 4, characterized in that: An air pump (24) is fixedly mounted on the bottom plate (1), an air extraction pipe (25) is connected to the air pump (24), and the other end of the air extraction pipe (25) is connected to the material receiving cylinder (22).

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