Aluminum coil annealing furnace

By adopting a resistance wheel and air outlet filter structure in the aluminum coil annealing furnace, the problems of unstable rotational movement of the aluminum coil and impurities entering the liquid storage structure are solved, achieving higher practicality of use and cleaning efficiency.

CN222961488UActive Publication Date: 2025-06-10GONGYI TIANLONG ALUMINUM CO LTD
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Patent Information

Application Number
CN202421586272.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-10
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing aluminum coil annealing furnace is unstable during the rotational movement of the aluminum coil, and the liquid storage structure cannot effectively prevent the inlet of impurities in the atmosphere, which increases the cleaning workload.

Method used

An aluminum coil annealing furnace is designed, which uses a resistance wheel to stabilize the rotational movement of the aluminum coil and prevents impurities from entering the liquid storage structure through the air outlet and filter structure.

Benefits of technology

The stability of the rotary motion of the aluminum coil is achieved, the practicality of the annealing furnace is improved, and the cleaning workload of the liquid storage structure is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum coil annealing furnace which comprises a frame, a box fixedly penetrates through the upper portion of the frame, an electric telescopic rod penetrates through the upper portion of the box, a connecting plate is installed at one end of the electric telescopic rod, an electric heating rod is installed on the lower portion of the connecting plate, and an electric heater is installed on the inner wall of the box. A liquid storage tank is installed on the bottom face in the frame, a motor box is installed between the box body and the liquid storage tank, a double-shaft motor is installed in the motor box, a rotating table is installed at the output end of the upper portion of the double-shaft motor, a shaft pipe is installed at the lower end of the double-shaft motor, and four sets of abutting wheels are arranged in the box body. Two sets of air outlet pipes penetrate through the side wall of the shaft pipe, and one-way valves are arranged on the side walls of the two sets of air outlet pipes. The aluminum coil annealing furnace has the beneficial effects that the contact wheel is adopted, so that the stability of the rotating motion of an aluminum coil can be ensured, and the use practicability of the aluminum coil annealing furnace is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum coil processing, and more specifically, to an annealing furnace for aluminum coils. Background Technique

[0002] An aluminum coil is a metal product that is processed by a casting and rolling mill through rolling and bending angle processing for flying shearing. Aluminum coils are widely used in electronics, packaging, construction, machinery, etc. During the processing of aluminum coils, an annealing process is required to enable the aluminum coils to have characteristics such as reduced hardness and improved machinability. In actual use, it has the advantages of simple operation, stable structure, and good annealing effect.

[0003] The prior art discloses an aluminum coil annealing furnace with the publication number: CN220564682U. In this utility model, the aluminum coil needs to be placed on a turntable for annealing work. The rotating turntable drives the aluminum coil to rotate to ensure that the aluminum coil is evenly heated. However, the aluminum coil has no limiting structure. Under the action of centrifugal force, it is impossible to ensure that the aluminum coil can rotate stably on the turntable, reducing the practicality of this utility model. At the same time, the waste gas generated during the annealing process needs to contact the purification liquid before being discharged into the atmosphere. However, the surface of the liquid storage structure of the purification liquid has no interception structure, and it is impossible to prevent impurities in the atmosphere from entering the interior of the liquid storage structure, increasing the workload for cleaning the liquid storage structure of this utility model.

[0004] For the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the utility model provides an annealing furnace for aluminum coils, which has the advantages of being able to ensure the stability of the rotational movement of the aluminum coil and being able to prevent impurities in the atmosphere from entering the interior of the liquid storage structure, thereby solving the problems in the above background technique.

[0007] (2) Technical Solutions

[0008] To achieve the above advantages of being able to ensure the stability of the rotational movement of the aluminum coil and being able to prevent impurities in the atmosphere from entering the interior of the liquid storage structure, the specific technical solutions adopted by the utility model are as follows:

[0009] The aluminum coil annealing furnace comprises a frame, a box body is fixedly penetrated on the upper part of the frame, and an electric telescopic rod is penetrated on the upper part of the box body, and a connecting plate is installed on one end of the electric telescopic rod, an electric heating rod is installed on the lower part of the connecting plate, an electric heater is installed on the inner wall of the box body, a liquid storage tank is installed on the inner bottom surface of the frame, a motor box is installed between the box body and the liquid storage tank, and a double-axis motor is installed inside the motor box, a rotating table is installed on the upper output end of the double-axis motor, an axis tube is installed on the lower end of the double-axis motor, four groups of friction wheels are arranged inside the box body, two groups of air outlet pipes are penetrated on the side walls of the axis tube, and both groups of the side walls of the air outlet pipes are provided with one-way valves, an air guide pipe is penetrated on the rear end face of the box body, an induced draft fan is installed on one end of the air guide pipe, and an exhaust pipe is installed on the air outlet end of the induced draft fan, one end of the exhaust pipe penetrates the liquid storage tank The outer wall of the tank, one end of the exhaust pipe is connected to the lower end of the shaft tube through a bearing, and the outer wall of the liquid storage tank is provided with multiple groups of air outlet holes, air cylinders are installed on both sides of the interior of the box body, and an air storage box is installed on the rear end face of the box body, connecting pipes are passed through the two groups of the air cylinders and the air storage boxes, and solenoid valves are provided on the side walls of the two groups of connecting pipes, and a suction air pump is installed on the upper part of the air storage box, pistons are slidably installed inside the two groups of the air cylinders, and cross bars are installed on the facing surfaces of the two groups of the pistons, and the facing ends of the two groups of the cross bars slide through the facing ends of the two groups of the air cylinders respectively, and mounting plates are installed on the facing ends of the two groups of the cross bars, and two groups of concave plates are installed on the facing surfaces of the two groups of the mounting plates, and the interiors of the four groups of the concave plates are penetrated by mounting shafts through bearings, and the four groups of the mounting shafts are fixedly penetrated through the four groups of the friction wheels respectively.

[0010] Furthermore, filter screens are installed inside the multiple groups of air outlet holes, a rotating tube is connected to the outer wall of the liquid storage tank through a bearing sleeve, and two groups of brush plates are installed at the lower end of the rotating tube, and two groups of threaded covers are spirally penetrated through the outer wall of the liquid storage tank.

[0011] Furthermore, the multiple groups of air outlet holes and the two groups of brush plates are located on the same horizontal plane.

[0012] Furthermore, a sealing door is installed on the end surface of the box body through a hinge.

[0013] Furthermore, a control panel is installed on one side of the frame, and the control panel is electrically connected to the electric telescopic rod, the electric heating rod, the electric heater, the dual-axis motor, the induced draft fan, the two sets of the solenoid valves and the suction air pump through wires.

[0014] Furthermore, a base is installed at the lower part of the frame.

[0015] Furthermore, the facing ends of the two groups of air storage cylinders are penetrated by air-permeable nets.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides an aluminum coil annealing furnace, which has the following beneficial effects:

[0018] (1) The utility model adopts abutting wheels. When the aluminum coil annealing furnace is actually used, the aluminum coil is placed on the rotating table, and then the electric telescopic rod, the electric heating rod, the electric heater and the air extraction pump are made to work by using the control panel. At the same time, the two electromagnetic valves are opened and closed. When the electric heating rod is inserted into the aluminum coil, the electric telescopic rod is stopped. The air extraction pump can fill the air into the two air storage cylinders through the air storage tank and the two connecting pipes. This part of the air can push the two pistons, and the two pistons drive the two mounting plates to move towards each other through the two cross bars. When the four abutting wheels contact the aluminum coil, the air extraction pump is stopped, and at the same time, the two electromagnetic valves are closed. Then, by using the control panel, the double-shaft motor is made to work. The upper output end of the double-shaft motor can drive the aluminum coil to rotate through the rotating table. The four abutting wheels can rotate by means of the four mounting shafts under the friction force of the aluminum coil, so that the four abutting wheels do not affect the rotation of the aluminum coil. The electric heating rod and the electric heater can uniformly heat the aluminum coil. When the annealing of the aluminum coil is completed, the electric heating rod and the electric heater are stopped. At the same time, the two electromagnetic valves are opened and closed and the electric telescopic rod is reset. Then, the air extraction pump is used to extract the air inside the two air storage cylinders, so that the four abutting wheels can be reset and wait for the next use. By setting the abutting wheels, the stability of the rotation movement of the aluminum coil can be ensured, and the usability of the aluminum coil annealing furnace is improved.

[0019] (2) The utility model adopts air outlets and filter screens. According to the above operations, it can be known that by using the control panel, the upper output end of the double-shaft motor can drive the rotating table to rotate, and the lower output end of the double-shaft motor can drive the two air outlet pipes to rotate through the shaft pipe. The two rotating air outlet pipes can stir the purification liquid inside the liquid storage tank. By using the control panel, the induced draft fan is made to work. The induced draft fan can extract the waste gas inside the box body into the liquid storage tank through the air guide pipe and the exhaust pipe. The waste gas contacts the purification liquid and can be purified. Finally, the purified waste gas can be discharged through multiple air outlets. The impurities in the atmosphere are intercepted by multiple filter screens and cannot enter the inside of the liquid storage tank. Rotating the rotating pipe can drive the two brush plates to rotate. Since the multiple air outlets and the two brush plates are on the same horizontal plane, the two rotating brush plates can scrape the surfaces of the multiple filter screens. By setting the air outlets and the filter screens, the impurities in the atmosphere can be prevented from entering the liquid storage structure, and the workload of cleaning the liquid storage structure of the aluminum coil annealing furnace can be reduced. Description of the Drawings

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a structural schematic diagram of the aluminum coil annealing furnace proposed by the utility model;

[0022] Figure 2 It is a rear view of the aluminum coil annealing furnace proposed by the utility model;

[0023] Figure 3 It is a three-dimensional diagram of the concave plate proposed by the utility model;

[0024] Figure 4 The utility model proposes Figure 1 A magnified view of middle;

[0025] Figure 5 The utility model proposes Figure 1 Enlarged view of middle B;

[0026] Figure 6 The utility model proposes Figure 2 Enlarged view of middle C;

[0027] Figure 7 The utility model proposes Figure 2 Enlarged view of D in the middle.

[0028] In the figure:

[0029] 1. Frame; 2. Box; 3. Electric telescopic rod; 4. Connecting plate; 5. Electric heating rod; 6. Electric heater; 7. Liquid storage tank; 8. Motor box; 9. Double-axis motor; 10. Rotating table; 11. Resistance wheel; 12. Axle tube; 13. Exhaust pipe; 14. One-way valve; 15. Air guide pipe; 16. Draft fan; 17. Exhaust pipe; 18. Exhaust hole; 19. Filter; 20. Threaded cover; 21. Air cylinder; 22. Piston; 23. Cross bar; 24. Mounting plate; 25. Concave plate; 26. Mounting shaft; 27. Breathable net; 28. Air storage box; 29. ​​Connecting pipe; 30. Solenoid valve; 31. Suction air pump; 32. Rotating tube; 33. Brush plate. DETAILED DESCRIPTION

[0030] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0031] According to an embodiment of the utility model, an aluminum coil annealing furnace is provided.

[0032] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-7 As shown, the aluminum coil annealing furnace according to the embodiment of the utility model includes a frame 1, a box body 2 is fixedly penetrated on the upper part of the frame 1, and an electric telescopic rod 3 is penetrated on the upper part of the box body 2, and a connecting plate 4 is installed at one end of the electric telescopic rod 3, and an electric heating rod 5 is installed at the lower part of the connecting plate 4, an electric heater 6 is installed on the inner wall of the box body 2, a liquid storage tank 7 is installed on the inner bottom surface of the frame 1, a motor box 8 is installed between the box body 2 and the liquid storage tank 7, and a double-axis motor 9 is installed inside the motor box 8, and the double-axis motor 9 A rotating table 10 is installed at the upper output end, a shaft tube 12 is installed at the lower end of the dual-axis motor 9, four sets of abutment wheels 11 are arranged inside the box 2, two sets of air outlet pipes 13 are penetrated through the side wall of the shaft tube 12, and the side walls of the two sets of air outlet pipes 13 are both provided with a one-way valve 14, an air guide pipe 15 is penetrated through the rear end face of the box 2, and an induced draft fan 16 is installed at one end of the air guide pipe 15, and an exhaust pipe 17 is installed at the air outlet end of the induced draft fan 16, one end of the exhaust pipe 17 penetrates the outer wall of the liquid storage tank 7, and one end of the exhaust pipe 17 The lower end of the shaft tube 12 is connected to the liquid storage tank 7 through the bearing, and the outer wall of the liquid storage tank 7 is provided with a plurality of gas outlet holes 18. Gas cylinders 21 are installed on both sides of the interior of the box body 2, and a gas storage box 28 is installed on the rear end surface of the box body 2. A connecting pipe 29 is passed through the two groups of gas cylinders 21 and the gas storage box 28, and the side walls of the two groups of connecting pipes 29 are provided with electromagnetic valves 30. A suction air pump 31 is installed on the upper part of the gas storage box 28. Pistons 22 are slidably installed inside the two groups of gas cylinders 21, and the facing surfaces of the two groups of pistons 22 are installed. A cross bar 23 is installed, and the facing ends of the two groups of cross bars 23 slide through the facing ends of the two groups of gas storage cylinders 21 respectively, the facing ends of the two groups of cross bars 23 are installed with mounting plates 24, and the facing surfaces of the two groups of mounting plates 24 are installed with two groups of concave plates 25, and the interiors of the four groups of concave plates 25 are penetrated by mounting shafts 26 through bearings, and the four groups of mounting shafts 26 are fixedly penetrated by four groups of interference wheels 11 respectively. By setting the interference wheels 11, the stability of the rotational movement of the aluminum coil can be guaranteed, thereby improving the practicality of the aluminum coil annealing furnace.

[0033] In one embodiment, filter screens 19 are installed inside multiple groups of air outlet holes 18. The outer wall of the liquid storage tank 7 is sleeved with a rotating pipe 32 through a bearing, and two brush plates 33 are installed at the lower end of the rotating pipe 32. Two threaded caps 20 penetrate through the outer wall of the liquid storage tank 7 in a spiral manner. By providing the air outlet holes 18 and the filter screens 19, impurities in the atmosphere can be prevented from entering the inside of the liquid storage structure, reducing the workload for cleaning the liquid storage structure of the aluminum coil annealing furnace.

[0034] In one embodiment, multiple groups of air outlet holes 18 and two brush plates 33 are all located on the same horizontal plane, ensuring that the two rotating brush plates 33 can contact multiple filter screens 19.

[0035] In one embodiment, a sealing door is installed on the end face of the box body 2 through a hinge.

[0036] In one embodiment, a control panel is installed on one side of the frame 1, and the control panel is electrically connected to the electric telescopic rod 3, the electric heating rod 5, the electric heater 6, the double-shaft motor 9, the induced draft fan 16, two electromagnetic valves 30, and the air extraction and suction pump 31 through wires. The control panel can be realized by simple programming by those skilled in the art and belongs to the common knowledge in the art. Only its use is described without modification, so the control method and circuit connection will not be described in detail.

[0037] In one embodiment, a base is installed at the lower part of the frame 1.

[0038] In one embodiment, ventilation meshes 27 penetrate through the opposite ends of the two air storage cylinders 21, and the two ventilation meshes 27 ensure the lateral movement of the two pistons 22.

[0039] Working principle:

[0040] When the aluminum coil annealing furnace is actually used, the aluminum coil is placed on the rotating table 10, and then the control panel is used to operate the electric telescopic rod 3, the electric heating rod 5, the electric heater 6 and the suction air pump 31, and the two sets of electromagnetic valves 30 are opened and closed at the same time. When the electric heating rod 5 is inserted into the aluminum coil, the electric telescopic rod 3 is stopped, and the suction air pump 31 can fill the air into the two sets of air storage cylinders 21 through the air storage box 28 and the two sets of connecting pipes 29. This part of the air can push the two sets of pistons 22, and the two sets of pistons 22 drive the two sets of mounting plates 24 to move toward each other through the two sets of cross bars 23. When the four sets of contact wheels 11 contact the aluminum coil, the suction air pump 3 is stopped. 1, close the two sets of electromagnetic valves 30 at the same time, and then use the control panel to make the double-axis motor 9 work. The upper output end of the double-axis motor 9 can drive the aluminum coil to rotate through the rotating table 10. The four sets of friction wheels 11 are subjected to the friction of the aluminum coil and can rotate with the help of the four sets of mounting shafts 26, so that the four sets of friction wheels 11 do not affect the rotation of the aluminum coil. The electric heating rod 5 and the electric heater 6 can evenly heat the aluminum coil. When the aluminum coil is annealed, stop the electric heating rod 5 and the electric heater 6, and at the same time open and close the two sets of electromagnetic valves 30 and reset the electric telescopic rod 3, and then use the suction pump 31 to extract the air inside the two sets of air storage cylinders 21. The four groups of friction wheels 11 can be reset to wait for the next use. The friction wheels 11 are set to ensure the stability of the rotation of the aluminum coil, which improves the practicality of the aluminum coil annealing furnace. At the same time, according to the above operation, the upper output end of the double-axis motor 9 can drive the rotating table 10 to rotate by using the control panel, and the lower output end of the double-axis motor 9 can drive the two groups of air outlet pipes 13 to rotate through the shaft tube 12. The rotating two groups of air outlet pipes 13 can stir the purified liquid inside the liquid storage tank 7. The control panel is used to make the induced draft fan 16 work, and the induced draft fan 16 can exhaust the exhaust gas inside the box body 2 through the air guide pipe 15 and the exhaust pipe 17. The waste gas is drawn into the liquid storage tank 7 and contacts the purification liquid, which can purify it. Finally, the purified waste gas can be discharged through the multiple sets of air outlet holes 18. The impurities in the atmosphere are intercepted by the multiple sets of filter screens 19 and cannot enter the interior of the liquid storage tank 7. The rotating rotating tube 32 can drive the two sets of brush plates 33 to rotate. Since the multiple sets of air outlet holes 18 and the two sets of brush plates 33 are located on the same horizontal plane, the two rotating sets of brush plates 33 can scratch the surface of the multiple sets of filter screens 19. The set air outlet holes 18 and filter screens 19 can prevent impurities in the atmosphere from entering the interior of the liquid storage structure, thereby reducing the workload for cleaning the liquid storage structure of the aluminum coil annealing furnace.

[0041] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Aluminum coil annealing furnace, characterized in that: The invention comprises a frame (1), wherein a box (2) is fixedly passed through the upper part of the frame (1), and an electric telescopic rod (3) is passed through the upper part of the box (2), and a connecting plate (4) is installed at one end of the electric telescopic rod (3), and an electric heating rod (5) is installed at the lower part of the connecting plate (4), and an electric heater (6) is installed on the inner wall of the box (2), and a liquid storage tank (7) is installed on the inner bottom surface of the frame (1), and a motor box (8) is installed between the box (2) and the liquid storage tank (7), and a double-axis motor (9) is installed inside the motor box (8), and the upper part of the double-axis motor (9) is provided with a plurality of electric motors (9). A rotating table (10) is installed at the output end of the box body (2), a shaft tube (12) is installed at the lower end of the double-axis motor (9), four groups of abutment wheels (11) are arranged inside the box body (2), two groups of air outlet pipes (13) are penetrated through the side wall of the shaft tube (12), and the side walls of the two groups of air outlet pipes (13) are both provided with a one-way valve (14), an air guide pipe (15) is penetrated through the rear end surface of the box body (2), an induced draft fan (16) is installed at one end of the air guide pipe (15), and an exhaust pipe (17) is installed at the air outlet end of the induced draft fan (16), and one end of the exhaust pipe (17) penetrates through the liquid storage tank ( The outer wall of the housing (2) is provided with an exhaust pipe (17), one end of the exhaust pipe (17) is connected to the lower end of the shaft tube (12) through a bearing, a plurality of groups of air outlet holes (18) are provided on the outer wall of the liquid storage tank (7), air cylinders (21) are installed on both sides of the interior of the housing (2), an air storage box (28) is installed on the rear end surface of the housing (2), connecting pipes (29) are passed through the two groups of air cylinders (21) and the air storage box (28), and the side walls of the two groups of connecting pipes (29) are provided with electromagnetic valves (30), a suction air pump (31) is installed on the upper part of the air storage box (28), and the two groups of air cylinders (21) and the air storage box (28) are connected to each other. The pistons (22) are slidably mounted inside the four groups of the four concave plates (21), and the facing surfaces of the two groups of the pistons (22) are mounted with cross bars (23), and the facing ends of the two groups of the cross bars (23) respectively slide through the facing ends of the two groups of the gas storage cylinders (21), the facing ends of the two groups of the cross bars (23) are mounted with mounting plates (24), and the facing surfaces of the two groups of the mounting plates (24) are mounted with two groups of concave plates (25), and the insides of the four groups of the four concave plates (25) are all penetrated by mounting shafts (26) through bearings, and the four groups of the mounting shafts (26) are respectively fixed and penetrated through the four groups of the four abutment wheels (11).

2. The aluminum coil annealing furnace according to claim 1, characterized in that: A filter screen (19) is installed inside each of the plurality of gas outlet holes (18); a rotating tube (32) is sleeved on the outer wall of the liquid storage tank (7) via a bearing, and two groups of brush plates (33) are installed at the lower end of the rotating tube (32); and two groups of threaded covers (20) are spirally penetrated through the outer wall of the liquid storage tank (7).

3. The aluminum coil annealing furnace according to claim 2, characterized in that: The plurality of groups of air outlet holes (18) and the two groups of brush plates (33) are all located on the same horizontal plane.

4. The aluminum coil annealing furnace according to claim 1, characterized in that: A sealing door is installed on the end surface of the box body (2) via a hinge.

5. The aluminum coil annealing furnace according to claim 1, characterized in that: A control panel is installed on one side of the frame (1), and the control panel is electrically connected to the electric telescopic rod (3), the electric heating rod (5), the electric heater (6), the double-axis motor (9), the induced draft fan (16), the two sets of solenoid valves (30) and the suction air pump (31) through electric wires.

6. The aluminum coil annealing furnace according to claim 1, characterized in that: A base is installed at the lower part of the frame (1).

7. The aluminum coil annealing furnace according to claim 1, characterized in that: The facing ends of the two groups of gas storage cylinders (21) are both penetrated by air-permeable nets (27).

Citation Information

Patent Citations

  • Aluminum coil annealing furnace

    CN220564682U