Electromagnetic brake shell
By adopting the electromagnetic brake housing with a regular hexagonal powder metallurgy integrated molding structure, the problem of insufficient performance of existing magnetic shell materials is solved, higher stability and braking efficiency are achieved, and the precision of the brake is improved and raw material saving is saved.
Patent Information
- Application Number
- CN202422105428.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The magnetic housing materials of existing electromagnetic brakes are difficult to meet high performance requirements, and are prone to failures in holes, perforations and form position tolerances, and traditional steels cannot adjust hardness, density and electromagnetic properties according to actual applications.
It adopts a polygonal shell structure, including a regular hexagonal powder metallurgy integrated molding structure, generates electromagnetic induction through the coil, adsorbs the friction surface of the armature to brake the rotation shaft, and improves precision and saves raw materials through powder metallurgy technology.
It achieves higher stability and braking efficiency, can brake higher speed rotating shafts, and forms stable support during the braking process, while improving the precision of the brake and saving raw materials through powder metallurgy technology.
Smart Images

Figure CN222963223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic brakes, in particular to an electromagnetic brake housing. Background Art
[0002] Usually, the magnetic shell of the electromagnetic brake needs to have magnetic conductivity. The conventional material is usually cast iron or carbon steel. Its main feature is that after the coil placed inside the magnetic shell is energized, the magnetic shell will be magnetized to generate a stable electromagnetic force. However, with the development of the industry, the performance requirements of the magnetic shell are getting higher and higher. It is difficult to rely solely on forging and machining, and it is easy to have holes, perforations, and shape and position tolerances that do not meet the requirements. In addition, various materials of traditional steel are uniform and consistent, and hardness, density, electromagnetic properties and other parameters cannot be adjusted on a large scale according to actual applications to meet the electromagnetic performance requirements of the electromagnetic brake. Therefore, a new electromagnetic brake shell has become an urgent problem that technicians in this field need to solve. Utility Model Content
[0003] The present application provides an electromagnetic brake housing, comprising a polygonal housing, an armature is disposed at one end of the housing, a through hole is provided in the axial direction of the housing and the armature, a bearing hole is provided at one end of the through hole away from the armature, a stepped bearing avoidance hole is provided between the bearing hole and the through hole, a coil placement groove is provided at one end of the housing close to the armature, a wire passing hole is provided on the coil placement groove and the side wall of the housing, and the coil placement groove is provided around the through hole;
[0004] A stabilizing hole is provided at one end of the bearing hole away from the armature, and the axial directions of the stabilizing hole, the bearing hole, the bearing avoidance hole and the through hole are consistent. A plurality of connecting fixing keys are arranged inside the stabilizing hole, and the connecting fixing keys are used for connecting external devices to keep the position of the shell stable.
[0005] Optionally, the through hole of the shell is axially connected to the rotating shaft, a flange is sleeved on the rotating shaft, the flange is arranged at the end of the armature away from the shell, the flange is connected to the armature, and the side of the armature close to the shell is a friction surface, and the friction surface is used to brake the rotating shaft.
[0006] Optionally, the number of the connection fixing keys is 4-6, and the angle between two adjacent connection fixing keys matches the connection portion of the external device, so that the connection fixing keys are connected to the external device, and the shell is connected to the external device.
[0007] Optionally, a bearing is sleeved on the rotating shaft, and the bearing is installed on the bearing hole.
[0008] Optionally, the housing is provided as a regular hexagonal prism, the outer side surface of the housing is an outer magnetic pole surface, and the inner side surface of the housing is an inner magnetic pole surface.
[0009] Optionally, the housing is a powder metallurgy integral forming structure.
[0010] The beneficial effects of this application are as follows:
[0011] 1. In this application, the provided housing is set as a regular hexagonal powder metallurgy integral forming structure. During the electromagnetic braking process, through the electromagnetic induction phenomenon formed after the coil is energized, the armature adsorbs the friction surface at one end of the housing, causing the high-speed rotating shaft to decelerate through the friction surface to form braking. The regular hexagon of the housing has better stability, can brake a higher-speed shaft, and forms a stable support during the braking process;
[0012] 2. The housing provided in this application is made by powder metallurgy technology, which saves more raw materials than machining and is more precise than machining. Description of the Drawings
[0013] Figure 1 It is a front view structure assembly schematic diagram of the electromagnetic brake housing;
[0014] Figure 2 It is a three-dimensional structure assembly schematic diagram of the electromagnetic brake housing;
[0015] Figure 3 It is a sectional structure assembly schematic diagram of the electromagnetic brake housing;
[0016] In the figure: 1. Housing; 2. Through hole; 3. Bearing avoidance hole; 4. Bearing hole; 5. Armature; 6. Connecting and fixing key; 7. Coil placement groove; 8. Wire passing hole; 9. Friction surface; 10. Flange; 11. Shaft; 12. Stabilizing hole. Detailed Embodiments
[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0018] Please refer to Figures 1-3, the present utility model provides a magnetic shell structure of an electromagnetic brake, including: a polygonal housing 1, one end of the housing 1 is provided with an armature 5, a through hole 2 is axially opened in the housing 1 and the armature 5, a bearing hole 4 is provided at one end of the through hole 2 away from the armature 5, a stepped bearing avoidance hole 3 is provided between the bearing hole 4 and the through hole 2, a coil placement groove 7 is provided at one end of the housing 1 close to the armature 5, a wire passing hole 8 is opened on the side wall of the coil placement groove 7 and the housing 1, and the coil placement groove 7 is arranged around the through hole 2;
[0019] The through hole 2 of the housing 1 is axially connected to a rotating shaft 11, a flange 10 is sleeved on the rotating shaft 11, the flange 10 is arranged at one end of the armature 5 away from the housing 1, the flange 10 is connected to the armature 5, and the side surface of the armature 5 close to the housing 1 is a friction surface 9, and the friction surface 9 is used to brake the rotating shaft 11.
[0020] The housing 1 is set as a regular hexagonal prism, the outer side surface of the housing 1 is an outer magnetic pole surface, and the inner side surface of the housing 1 is an inner magnetic pole surface.
[0021] The housing 1 is a powder metallurgy integral forming structure.
[0022] It should be noted that in the present application, the housing 1 is a regular hexagonal prism, and the interior of the housing 1 is a pore passage opened in sequence. A stable hole 12 is directly opened at one end of the housing 1 to set a connecting fixing key 6, and the housing 1 is connected to an external device through the connecting fixing key 6 to keep the housing 1 stable. Moreover, the outer side of the housing 1 has six sides of a regular hexagonal prism. During the braking process, the six sides form a strengthening structure to keep the housing 1 stable, so that the housing 1 of the electromagnetic brake can brake a rotating shaft 11 rotating at a higher speed.
[0023] A bearing is sleeved on the rotating shaft 11, and the bearing is installed on the bearing hole 4.
[0024] A stable hole 12 is opened at one end of the bearing hole 4 away from the armature 5. The axial directions of the stable hole 12, the bearing hole 4, the bearing avoidance hole 3 and the through hole 2 are the same. A plurality of connecting fixing keys 6 are arranged inside the stable hole 12, and the connecting fixing keys 6 are used for connecting to an external device to keep the position of the housing 1 stable.
[0025] The number of the connecting fixing keys 6 is set to be 4 - 6, and the included angle between two adjacent connecting fixing keys 6 is adapted to the connecting part of the external device, so that the connecting fixing keys 6 are connected to the external device and the housing 1 is connected to the external device.
[0026] It should be noted that when the coil of the housing 1 is energized, an electromagnetic induction phenomenon will occur, magnetizing the housing 1, adsorbing the friction surface 9 of the armature 5 to come into contact with the housing 1, and the rotating shaft 11 drives the armature 5 to rotate at a high speed. When the stable friction surface 9 is in contact with the armature 5, the housing 1 brakes the rotating armature 5, and finally brakes the rotating shaft 11.
[0027] The above are only several embodiments of the present application and do not impose any form of limitation on the present application. Although the present application is disclosed above with preferred embodiments, it is not intended to limit the present application. Any person skilled in the art, without departing from the scope of the technical solution of the present application, making some changes or modifications using the technical content disclosed above is equivalent to equivalent implementation cases and all fall within the scope of the technical solution.
Claims
1. An electromagnetic brake housing, characterized in that: The invention comprises a polygonal shell (1), one end of which is provided with an armature (5), a through hole (2) is provided in the axial direction of the shell (1) and the armature (5), a bearing hole (4) is provided at the end of the through hole (2) away from the armature (5), a stepped bearing avoidance hole (3) is provided between the bearing hole (4) and the through hole (2), a coil placement groove (7) is provided at the end of the shell (1) close to the armature (5), a wire passing hole (8) is provided between the coil placement groove (7) and the side wall of the shell (1), and the coil placement groove (7) is arranged around the through hole (2); A stabilizing hole (12) is provided at one end of the bearing hole (4) away from the armature (5); the stabilizing hole (12), the bearing hole (4), the bearing avoidance hole (3) and the through hole (2) are axially consistent; a plurality of connecting fixing keys (6) are provided inside the stabilizing hole (12); the connecting fixing keys (6) are used for connecting external equipment to keep the position of the housing (1) stable.
2. An electromagnetic brake housing according to claim 1, characterized in that: The through hole (2) of the housing (1) is axially connected to a rotating shaft (11), a flange (10) is sleeved on the rotating shaft (11), the flange (10) is arranged at an end of the armature (5) away from the housing (1), the flange (10) is connected to the armature (5), and the side of the armature (5) close to the housing (1) is a friction surface (9), and the friction surface (9) is used to brake the rotating shaft (11).
3. The electromagnetic brake housing according to claim 1, characterized in that: The number of the connection fixing keys (6) is 4-6, and the angle between two adjacent connection fixing keys (6) is adapted to the connection portion of the external device, so that the connection fixing keys (6) are connected to the external device, and the housing (1) is connected to the external device.
4. The electromagnetic brake housing according to claim 2, characterized in that: A bearing is sleeved on the rotating shaft (11), and the bearing is installed on the bearing hole (4).
5. The electromagnetic brake housing according to claim 1, characterized in that: The shell (1) is configured as a regular hexagonal column, the outer side surface of the shell (1) is an outer magnetic pole surface, and the inner side surface of the shell (1) is an inner magnetic pole surface.
6. The electromagnetic brake housing according to claim 1, characterized in that: The housing (1) is a powder metallurgy integrally formed structure.