Vanadium pentoxide raw material melting furnace
By adopting a combined structure of the main burner and the secondary burner in the vanadium pentoxide melting furnace, and setting a heat reflector on the top and/or the bottom of the furnace body, the problem of uneven heating of the existing melting furnace is solved, and the complete melting of the raw materials is achieved.
Patent Information
- Application Number
- CN202421530574.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing vanadium pentoxide melting furnace cannot achieve uniform and efficient heating when heating raw materials, resulting in incomplete melting of raw materials.
A vanadium pentoxide raw material melting furnace is designed, adopting a combined structure of the main burner and the secondary burner. The main burner and the secondary burner are installed on the left and right walls of the furnace body respectively, and a heat reflective part is provided on the top and/or the bottom of the furnace body to reflect heat to the middle of the furnace body.
Through this structural design, the temperature balance of various areas inside the furnace body is achieved, the heat dissipation is reduced, and the complete melting of vanadium pentoxide raw materials is ensured.
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Figure CN222964391U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metallurgical equipment, and particularly relates to a vanadium pentoxide raw material melting furnace. Background Art
[0002] Vanadium pentoxide is a yellow metallic compound, which is widely used in industries such as metallurgy and chemical engineering. At present, a melting furnace is required to melt raw materials during the production of vanadium pentoxide. Most of the existing melting furnaces of this kind only generate high temperature inside the furnace and use the high temperature to melt the raw materials.
[0003] However, in the specific production process, it is found that the current melting furnace cannot heat the raw materials entering the furnace body evenly and efficiently, resulting in a small amount of uncompletely melted raw materials in the melted product. The reasons are as follows: firstly, the temperature in each area inside the reverberatory furnace is uneven, and the temperature in the area near the burner is higher than that in the area far from the burner; secondly, too much heat dissipates at the furnace top and the furnace bottom inside the reverberatory furnace, so that there is a certain difference between the temperature inside the reverberatory furnace and the expected temperature, resulting in incomplete melting of the raw materials. Summary of the Utility Model
[0004] The utility model provides a vanadium pentoxide raw material melting furnace, which is used to solve the technical problem that the melting furnace in the prior art cannot heat the vanadium pentoxide raw materials entering it evenly and efficiently.
[0005] The utility model is realized by the following technical solutions: a vanadium pentoxide raw material melting furnace, comprising:
[0006] A furnace body, with a feeding port for injecting vanadium pentoxide raw materials arranged at the top and a discharging port for discharging products arranged at the bottom;
[0007] A main burner, installed on the left side wall of the furnace body;
[0008] A secondary burner, installed on the right side wall of the furnace body;
[0009] A heat reflection part, installed on the furnace top and / or the furnace bottom of the furnace body, and the heat reflection part is used to reflect heat to the middle part of the furnace body.
[0010] Furthermore, in order to better realize the utility model, the heat reflection part includes:
[0011] A first reflection platform, arranged at the upper right corner inside the furnace body;
[0012] A second reflection platform, arranged at the upper left corner inside the furnace body;
[0013] The feeding port is located between the first reflection platform and the second reflection platform.
[0014] Further, to better implement the present utility model, the heat reflection part further includes:
[0015] A third reflecting platform, disposed at the lower left corner inside the furnace body;
[0016] The discharge port is opened at the bottom of the right side wall of the furnace body.
[0017] Further, to better implement the present utility model, the first reflecting platform and / or the second reflecting platform and / or the third reflecting platform are all stepped structures.
[0018] Further, to better implement the present utility model, it further includes:
[0019] A smoke exhaust assembly, having an air inlet, and the smoke exhaust assembly is disposed outside the furnace body;
[0020] A smoke exhaust passage communicating with the inside of the furnace body is opened in the middle and lower part of the first reflecting platform, the smoke exhaust passage penetrates through the right side wall of the furnace body, and the air inlet of the smoke exhaust assembly is communicated with the smoke exhaust passage.
[0021] Further, to better implement the present utility model, the smoke exhaust assembly includes:
[0022] An exhaust duct, one end of which forms the air inlet, and a dust removal assembly is communicatively provided on the exhaust duct;
[0023] An induced draft fan is installed at the other end of the exhaust duct.
[0024] Further, to better implement the present utility model, the dust removal assembly includes:
[0025] A cyclone dust collector, located between the air inlet and the induced draft fan;
[0026] A bag filter is disposed between the cyclone dust collector and the induced draft fan.
[0027] Further, to better implement the present utility model, the number of the main burners is one or two or three;
[0028] The number of the auxiliary burners is the same as that of the main burners.
[0029] The present utility model has the following beneficial effects compared with the prior art:
[0030] The vanadium pentoxide raw material melting furnace provided by the utility model comprises a furnace body, a main burner, a sub-burner and a heat reflection part. A feeding port is arranged at the top of the furnace body, and a discharging port is arranged at the bottom of the furnace body. Among them, the feeding port is used to inject vanadium pentoxide into the furnace body, and the discharging port is used to discharge the product after the raw materials are melted out of the furnace body. The main burner and the sub-burner are respectively installed on the left side wall and the right side wall of the furnace body. Both the main burner and the sub-burner are used to generate high temperature inside the furnace body. The heat reflection part is installed on the furnace top and / or the furnace bottom of the furnace body, so as to reflect the heat of the furnace top and / or the furnace top of the furnace body to the middle part of the furnace body.
[0031] During use, the vanadium pentoxide raw materials are injected into the furnace body from the feeding port, and the main burner and the sub-burner are used to generate high temperature inside the furnace body. Since the main burner and the sub-burner are respectively located on the left side wall and the right side wall of the furnace body, this setting can make the temperature of each area inside the furnace body more balanced and make it easier to adjust the temperature inside the furnace body. The heat inside the furnace body melts the vanadium pentoxide raw materials to obtain the product, and the obtained product is discharged from the above-mentioned discharging port. During the melting process, when part of the heat inside the furnace body is transferred to the furnace bottom and / or the furnace top of the furnace body, it is reflected by the heat reflection part at the furnace bottom and / or the furnace top to the middle part of the furnace body. In this way, the heat dissipation amount of the furnace top and / or the furnace top can be reduced, so that the temperature inside the furnace body is closer to the expected temperature, and thus the vanadium pentoxide can be melted more completely.
[0032] Through the above structure, the main burner on the left side wall and the sub-burner on the right side wall ensure that the temperature of each area inside the furnace body is more balanced, making the melting effect of the vanadium pentoxide raw materials entering each area of the furnace body more uniform. The heat reflection part makes the temperature inside the furnace body closer to the expected temperature, so that the vanadium pentoxide in the furnace body is melted more completely. Therefore, the vanadium pentoxide raw material melting furnace can heat the vanadium pentoxide raw materials entering it more evenly and efficiently, making the raw materials completely melted in it. Description of the Drawings
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to these drawings.
[0034] Figure 1 It is a schematic structural diagram of the vanadium pentoxide raw material melting furnace provided by the embodiment of the present utility model (the first reflection platform, the second reflection platform and the third reflection platform are all stepped structures);
[0035] Figure 2It is a schematic structural diagram of a vanadium pentoxide raw material melting furnace provided by an embodiment of the present utility model (the first reflecting platform, the second reflecting platform, and the third reflecting platform are all ramp platforms).
[0036] In the figure:
[0037] 100 - furnace body, 110 - feeding port, 120 - discharging port, 200 - main burner, 300 - auxiliary burner, 400 - heat reflecting part, 410 - first reflecting platform, 411 - smoke exhaust passage, 420 - second reflecting platform, 430 - third reflecting platform, 500 - smoke exhaust assembly, 510 - exhaust duct, 520 - dust removal assembly, 521 - cyclone dust collector, 522 - bag filter, 530 - induced draft fan. Specific embodiments
[0038] To make the objectives, technical solutions, and advantages of the present utility model clearer, the technical solutions of the present utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other implementation manners obtained by those of ordinary skill in the art without creative efforts shall fall within the scope protected by the present utility model.
[0039] Embodiment:
[0040] The vanadium pentoxide raw material melting furnace provided by the present utility model is as Figure 1 and Figure 2 shown, and it includes a furnace body 100, a main burner 200, an auxiliary burner 300, and a heat reflecting part 400, wherein:
[0041] A feeding port 110 is arranged at the top of the furnace body 100, and a discharging port 120 is arranged at the bottom of the furnace body 100. Among them, the feeding port 110 is used to inject vanadium pentoxide into the furnace body 100, and the discharging port 120 is used to discharge the product after the raw materials are melted from the furnace body 100. The main burner 200 and the auxiliary burner 300 are respectively installed on the left side wall and the right side wall of the furnace body 100. Both the main burner 200 and the auxiliary burner 300 are used to generate high temperature inside the furnace body 100. It should be noted that the burner is the same as the prior art, and it is used for the ignition of fuel and the stabilization of the flame.
[0042] The heat reflecting part 400 is installed on the top and / or bottom of the furnace body 100, so as to reflect the heat at the top and / or bottom of the furnace body 100 to the middle part of the furnace body 100. As an alternative implementation of this embodiment, the heat reflecting part 400 in this embodiment is installed on the top of the furnace body 100, so as to reflect part of the heat reaching the top of the furnace body 100. As another alternative implementation of this embodiment, the heat reflecting part 400 in this embodiment is installed on the bottom of the furnace body 100, so as to reflect part of the heat reaching the bottom of the furnace body 100. Of course, the best implementation of this embodiment is: the above heat reflecting parts 400 are installed on both the top and the bottom of the furnace body 100, so as to facilitate reflecting part of the heat reaching the top and the bottom of the furnace body 100 into the furnace body 100, which can reduce the heat loss of the furnace body 100, ensure that the temperature inside the furnace body 100 is closer to the expected temperature, and be more energy-saving.
[0043] During use, the vanadium pentoxide raw material is injected into the furnace body 100 from the feeding port 110, and the main burner 200 and the auxiliary burner 300 are used to generate high temperature inside the furnace body 100. Since the main burner 200 and the auxiliary burner 300 are respectively located on the left side wall and the right side wall of the furnace body 100, this setting can make the temperature of each area inside the furnace body 100 more balanced and is also more convenient to adjust the temperature inside the furnace body 100. The heat inside the furnace body 100 melts the vanadium pentoxide raw material to obtain a product, and the obtained product is discharged from the above discharge port 120. During the melting process, when part of the heat inside the furnace body 100 is transferred to the bottom and / or top of the furnace body 100, it is reflected by the heat reflecting parts 400 at the bottom and / or top to the middle part of the furnace body 100, which can reduce the heat dissipation amount at the top and / or bottom, so that the temperature inside the furnace body 100 is closer to the expected temperature, and thus the vanadium pentoxide can be melted more completely.
[0044] Through the above structure, the main burner 200 on the left side wall and the auxiliary burner 300 on the right side wall ensure that the temperature of each area inside the furnace body 100 is more balanced, making the melting effect of the vanadium pentoxide raw material entering each area of the furnace body 100 more uniform. The heat reflecting part 400 makes the temperature inside the furnace body 100 closer to the expected temperature, so that the vanadium pentoxide in the furnace body 100 is melted more completely. Therefore, the vanadium pentoxide raw material melting furnace can heat the vanadium pentoxide raw material entering it more evenly and efficiently, so that the raw material is completely melted in it.
[0045] An alternative implementation of this embodiment is as follows: the above heat reflecting part 400 includes a first reflecting platform 410, a second reflecting platform 420, and a third reflecting platform 430, where:
[0046] The first reflector 410 is arranged at the upper right corner inside the furnace body 100, and the second reflector 420 is arranged at the upper left corner inside the furnace body 100. In this way, the first reflector 410 and the second reflector 420 reflect the heat reaching the two side corners at the top of the furnace body 100 to the middle of the furnace body 100. The feeding port 110 is located between the first reflector 410 and the second reflector 420, that is, the vanadium pentoxide raw material falls into the interior of the above-mentioned furnace body 100 between the first reflector 410 and the second reflector 420. Optionally, the first reflector 410 and the second reflector 420 together cover most of the top of the furnace body 100, so as to better reflect the heat reaching the top of the furnace to the middle of the furnace body 100. As another alternative implementation of this embodiment, the first reflector 410 covers the upper right corner of the top of the furnace body 100, the second reflector 420 covers the upper left corner of the top of the furnace body 100, a fifth reflector is arranged at the front upper corner of the top of the furnace, and a fourth reflector is arranged at the rear upper corner of the top of the furnace.
[0047] The third reflector 430 is arranged at the lower left corner inside the furnace body 100. The third reflector 430 covers the bottom of the furnace body 100. The discharge port 120 is opened at the bottom of the right side wall of the furnace body 100, and the discharge port 120 is docked with the third reflector 430. In this way, the heat reaching the bottom of the furnace body 100 is reflected back to the middle of the furnace body 100 by the third reflector 430.
[0048] In this way, the first reflector 410, the second reflector 420 and the third reflector 430 are respectively arranged at the top and the bottom of the furnace body 100, which can more effectively reduce heat dissipation. After the raw material driven by the heat in the furnace body 100 floats upward and hits the first reflector 410 or the second reflector 420 on the top of the furnace body 100, it is closer to the middle of the furnace body 100, so that it can be closer to the high temperature and can be smoothly melted and fall to the bottom of the furnace.
[0049] Optionally, the first reflector 410 and / or the second reflector 420 and / or the third reflector 430 in this embodiment is a stepped structure. Specifically, the first reflector 410, the second reflector 420 and the third reflector 430 are all stepped structures. Of course, as Figure 1 shown, it can also be that the first reflector 410 or the second reflector 420 or the third reflector 430 is a stepped structure. As another implementation of this embodiment, as Figure 2 shown, the first reflector 410, the second reflector 420 and the third reflector 430 in this embodiment are all ramp platforms. And the first reflector 410 is inclined from left to right and downward, the second reflector 420 is inclined from right to left and downward, and the third reflector 430 is inclined from left to right and downward.
[0050] When both the first reflector 410 and the second reflector 420 are ramp-shaped platforms, the vanadium pentoxide raw materials slapped on them can not only be closer to the middle of the furnace body 100 and closer to the high temperature, so as to be melted more smoothly, but also the ramp-shaped platforms are more conducive to the products obtained after melting falling or sliding into the furnace body 100.
[0051] Optionally, the main burners 200 and the auxiliary burners 300 in this embodiment are arranged in pairs, that is, the numbers of the main burners 200 and the auxiliary burners 300 are the same. The numbers of the main burners 200 and the auxiliary burners 300 are determined according to the size of the furnace body 100. When the furnace body 100 is larger, more of the above-mentioned main burners 200 and auxiliary burners 300 are provided. Specifically, the numbers of the above-mentioned main burners 200 and auxiliary burners 300 are both 1, or 2, or 3.
[0052] Since a large amount of flue gas will be generated during the process of melting the raw materials and during the combustion of the fuel at the main burners 200 and the auxiliary burners 300, therefore, in this embodiment, a smoke exhaust assembly 500 is further provided outside the above-mentioned furnace body 100. The smoke exhaust assembly 500 has an air inlet. A smoke exhaust passage 411 communicating with the inside of the furnace body 100 is opened in the middle and lower part of the first reflector 410. The smoke exhaust passage 411 penetrates through the right side wall of the furnace body 100. The air inlet of the smoke exhaust assembly 500 is communicated with the smoke exhaust passage 411. With the help of the above-mentioned smoke exhaust passage 411 and the smoke exhaust assembly 500, the flue gas generated in the furnace body 100 can be conveniently discharged.
[0053] Optionally, the above-mentioned smoke exhaust assembly 500 includes an exhaust duct 510 and an induced draft fan 530, wherein:
[0054] One end of the exhaust duct 510 constitutes the above-mentioned air inlet. One end of the exhaust duct 510 is connected to the outer wall of the above-mentioned furnace body 100, and one end of the exhaust duct 510 is butted against the above-mentioned smoke exhaust passage 411. The induced draft fan 530 is installed at the other end of the exhaust duct 510. Of course, a power supply is also included for supplying power to the induced draft fan 530 so that the induced draft fan 530 can operate. When the induced draft fan 530 operates, the flue gas in the furnace body 100 is drawn away through the smoke exhaust passage 411 and the exhaust duct 510. Of course, the section of the exhaust duct 510 close to the furnace body 100 can be placed in the water of the water tank. Since the flue gas discharged from the exhaust duct 510 contains a high amount of heat, this part of the heat will heat the exhaust duct 510. When the exhaust duct 510 is placed in the water of the water tank, the preheat of the flue gas can be used to heat the water in the water tank, thus achieving the effect of waste heat utilization. Moreover, heat dissipation fins can be provided on the outer wall of the exhaust duct 510, and the heat dissipation fins are also placed in the water of the water tank, so as to better transfer the heat to the water in the water tank. The heated water can be diverted to the washbasin or other places in the enterprise where hot water is needed.
[0055] Since the flue gas generated in the furnace body 100 contains a lot of dust, if this dust is discharged, it will pollute the environment. Therefore, a dust removal component 520 is also connected in the exhaust duct 510 of the smoke exhaust component 500 provided in this embodiment. In this way, during the process of the flue gas traveling to the induced draft fan 530, the dust removal component 520 will remove most of the dust in the flue gas, thus preventing this part of the dust from being discharged into the external atmosphere.
[0056] Optionally, the above-mentioned dust removal component 520 includes a cyclone dust collector 521 and a bag dust collector 522, where:
[0057] The cyclone dust collector 521 is located between the air inlet and the induced draft fan 530. In this way, the flue gas coming out of the furnace body 100 will first reach the above-mentioned cyclone dust collector 521. The cyclone dust collector 521 makes the flue gas rotate, and with the help of centrifugal force, separates the dust in the flue gas from the air flow and traps it on the wall of the device. Then, with the help of gravity, the dust falls into the collection area, thus removing part of the dust in the flue gas. The bag dust collector 522 is arranged between the cyclone dust collector 521 and the induced draft fan 530. In this way, the flue gas from which part of the dust has been removed by the cyclone dust collector 521 will flow to the bag dust collector 522. Using the filtering effect of the bags in the bag dust collector 522, most of the remaining dust in the flue gas is filtered out. The dust content in the flue gas after being filtered by the bag dust collector 522 is less. Finally, the flue gas containing less dust is discharged by the induced draft fan 530.
[0058] Of course, the above-mentioned dust removal component 520 can also be in other forms, as long as it can remove most of the soot in the flue gas.
[0059] As described above, it is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope recorded in the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claimed rights.
Claims
1. A vanadium pentoxide raw material melting furnace, characterized in that: include: The furnace body (100) is provided with a feeding port (110) at the top for injecting vanadium pentoxide raw material, and a discharging port (120) at the bottom for discharging the product; A main burner (200) is installed on the left side wall of the furnace body (100); An auxiliary burner (300) is installed on the right side wall of the furnace body (100); a heat reflecting portion (400), the heat reflecting portion (400) being used to reflect heat to the middle portion of the furnace body (100); The heat reflecting part (400) comprises: A first reflecting platform (410) is arranged at the upper right corner inside the furnace body (100), and the first reflecting platform (410) covers the upper right corner of the furnace top of the furnace body (100); A second reflecting platform (420) is arranged at the upper left corner inside the furnace body (100), and the second reflecting platform (420) covers the upper left corner of the furnace top; The feeding port (110) is located between the first reflecting platform (410) and the second reflecting platform (420); The heat reflecting part (400) further includes: A third reflecting platform (430) is arranged at the lower left corner of the furnace body (100), and the third reflecting platform (430) covers the bottom of the furnace body (100); The discharge port (120) is provided at the bottom of the right side wall of the furnace body (100); The first reflecting platform (410) and / or the second reflecting platform (420) and / or the third reflecting platform (430) are step-shaped structures.
2. The vanadium pentoxide raw material melting furnace according to claim 1, characterized in that: Also includes: A smoke exhaust component (500) having an air inlet, wherein the smoke exhaust component (500) is arranged outside the furnace body (100); A smoke exhaust passage (411) connected to the interior of the furnace body (100) is provided at the middle and lower part of the first reflecting platform (410); the smoke exhaust passage (411) passes through the right side wall of the furnace body (100); and the air inlet of the smoke exhaust assembly (500) is connected to the smoke exhaust passage (411).
3. The vanadium pentoxide raw material melting furnace according to claim 2, characterized in that: The smoke exhaust assembly (500) comprises: An exhaust pipe (510), one end of which forms the air inlet, and the exhaust pipe (510) is connected to a dust removal component (520); The induced draft fan (530) is installed at the other end of the exhaust duct (510).
4. The vanadium pentoxide raw material melting furnace according to claim 3, characterized in that: The dust removal assembly (520) comprises: A cyclone dust collector (521) located between the air inlet and the induced draft fan (530); The bag dust collector (522) is arranged between the cyclone dust collector (521) and the induced draft fan (530).
5. The vanadium pentoxide raw material melting furnace according to any one of claims 1 to 4, characterized in that: The number of the main burners (200) is one, two or three; The number of the auxiliary burners (300) is the same as that of the main burners (200).