Metal rod bending angle measuring device
By designing a metal rod bending angle measurement device including a base plate, positioning component and detection component, the existing detection methods are solved, and low-cost and accurate bending angle detection is achieved.
Patent Information
- Application Number
- CN202421956727.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing method of detecting bending angle of metal rods uses a two-dimensional detector, which is costly. Due to the recovery function of metal rods, the angle after bending does not meet the requirements, and secondary bending is required.
A metal rod bending angle measurement device is designed, including a base plate, a positioning component and a detection component. The positioning and detection of the metal rod is carried out through the cylinder and the pressure plate, and the power parts, adsorption parts, moving parts and detection components are used to cooperate with each other to realize the detection of the bending angle.
It reduces the inspection cost, simplifies the inspection process, avoids the need for secondary bending, and ensures the accuracy and consistency of the bending angle of the metal rod.
Smart Images

Figure CN222964632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal rod bending angle measurement, in particular to a metal rod bending angle measurement device. Background Art
[0002] Before use, the metal rod needs to be bent into a certain angle using a bending machine or a pipe bending machine to facilitate the later use of the metal rod.
[0003] After a metal rod is bent, due to its own recovery function, the bent metal rod partially recovers, making the bent angle not meet the requirements; therefore, the bending angle of the metal rod needs to be tested before using it, and unqualified metal rods need to be bent again. The commonly used method for detecting the bending angle of the metal rod is to use a two-dimensional detector to detect the bending angle of the metal rod. The detection cost is high, and this problem is urgently needed. Utility Model Content
[0004] The purpose of the utility model is to provide a device for measuring the bending angle of a metal rod to solve the above problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A metal rod bending angle measuring device comprises a bottom plate, a positioning component and a detection component, wherein both the positioning component and the detection component pass through the bottom plate, and the positioning component corresponds to the detection component in position;
[0007] The bottom plate is provided with a through hole, and the positioning component passes through the through hole;
[0008] The positioning component includes a cylinder and a pressure plate, the push rod of the cylinder passes through the through hole, the pressure plate is movably connected to the cylinder through the push rod of the cylinder, and the position of the pressure plate corresponds to the detection component;
[0009] The detection component includes a power part, an adsorption part, a moving part and a detection part; the adsorption part is movably connected to the base plate through the rotating shaft of the power part, the rotating shaft of the power part passes through the base plate, the moving part passes through the adsorption part, and the moving part is movably connected to the adsorption part through the tensioning part.
[0010] Furthermore, the detection member is connected to the moving member via a mounting member, a connecting disk is provided on the moving member, and the connecting disk is movably connected to the adsorption member via a tensioning member.
[0011] Furthermore, the detection member is connected to the end of the moving member through a mounting member, the connection plate is located at one end of the moving member close to the detection member, and the tensioning member is an elastic element.
[0012] Furthermore, the detection member is specifically a pressure sensor, the connection plate is separated from the adsorption member, and the tensioning member is specifically a spring.
[0013] Furthermore, the detection member is fixedly connected to the mounting member, and the tensioning member is only connected to the connecting disk of the moving member.
[0014] Furthermore, the detection member corresponds to the position of the positioning member, and the tensioning member is located outside the main body of the moving member.
[0015] Furthermore, the adsorption member is a magnetic element, the connection plate of the moving member is made of metal material, and the main body of the moving member is made of rigid material.
[0016] Furthermore, the adsorption member is specifically an electromagnet, the connection plate is made of iron, the main body of the moving member is made of metal aluminum, and the main body of the moving member is cylindrical.
[0017] Furthermore, there are multiple positioning components, the pressure plate and the adsorption component, the moving component and the detection component are all located on the same side of the bottom plate, the power component is a motor, and the cylinder is specifically a rotary pressure cylinder.
[0018] Furthermore, the pressing plate is a flat plate, the pressing plate is specifically made of a rigid material, and the power component is specifically a stepping motor.
[0019] The beneficial effects of the utility model are: providing a metal rod bending angle measuring device, through the base plate, positioning components, detection components, power components, adsorption components, moving components and detection components are used in conjunction with each other to make a metal rod bending angle measuring device to replace the two-dimensional detector to detect the bending angle of the metal rod, so that in the process of detecting the bending angle of the metal rod, a simple device is used to replace the expensive two-dimensional detector, thereby reducing the detection cost and saving the production cost of the metal rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The utility model is a isometric diagram of the overall structure of a device for measuring the bending angle of a metal rod.
[0021] Figure 2 This is another overall structural axonometric diagram of a metal rod bending angle measuring device of the utility model.
[0022] Figure 3 The utility model is a front view of the overall structure of a metal rod bending angle measuring device.
[0023] In the figure: 1. Base plate; 2. Through hole; 3. Positioning component; 4. Cylinder; 5. Press plate; 6. Detection component; 7. Power component; 8. Adsorption component; 9. Moving component; 10. Tensioning component; 11. Mounting component; 12. Detection component. Detailed implementation manners
[0024] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model. The same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described in the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0026] Reference Figures 1 to 3 , a metal rod bending angle measuring device, comprising a bottom plate 1, a positioning member 3 and a detecting member 6. The positioning member 3 and the detecting member 6 both penetrate through the bottom plate 1, and the positioning member 3 corresponds to the detecting member 6 in position;
[0027] A through hole 2 is provided on the bottom plate 1, and the positioning member 3 penetrates through the through hole 2 to avoid interference;
[0028] The positioning member 3 includes a cylinder 4 and a pressing plate 5. The push rod of the cylinder 4 penetrates through the through hole 2, and the pressing plate 5 is movably connected to the cylinder 4 through the push rod of the cylinder 4, and is used to drive the pressing plate 5 to press the metal rod for positioning. The pressing plate 5 corresponds to the detecting member 6 in position, and is used to facilitate the detecting member 6 to detect the metal rod after the pressing plate 5 positions the metal rod;
[0029] The detection component 6 includes a power component 7, an adsorption component 8, a moving component 9, and a detection component 12; the adsorption component 8 is movably connected to the bottom plate 1 through the rotating shaft of the power component 7, and is used to drive the adsorption component 8, the moving component 9, and the detection component 12 to rotate, so as to detect the bending angle of the metal rod. The rotating shaft of the power component 7 penetrates through the bottom plate 1, and the moving component 9 penetrates through the adsorption component 8 to ensure that the moving component 9 can have relative movement with the adsorption component 8. The moving component 9 is movably connected to the adsorption component 8 through a tensioning component 10, and is used to push the detection component 12 on the mounting component 11 to keep contacting the metal rod when the adsorption component 8 no longer generates an adsorption force on the connection disk. Both the positioning component 3 and the detection component 6 are connected to an external control system, which is used to control the operation and stop of several components and transmit signals.
[0030] The detection component 12 is connected to the moving component 9 through the mounting component 11. A connection disk is arranged on the moving component 9, and the connection disk is movably connected to the adsorption component 8 through the tensioning component 10, and is used to push the detection component 12 on the mounting component 11 to keep contacting the metal rod when the adsorption component 8 no longer generates an adsorption force on the connection disk.
[0031] The detection component 12 is connected to the end of the moving component 9 through the mounting component 11. The connection disk is located at one end of the moving component 9 close to the detection component 12. The tensioning component 10 is an elastic element, and is used to push the detection component 12 on the mounting component 11 to keep contacting the metal rod when the adsorption component 8 no longer generates an adsorption force on the connection disk.
[0032] The detection component 12 is specifically a pressure sensor and is used to contact the metal rod. When the adsorption component 8 no longer has magnetic suction force, the pushing force of the tensioning component 10 on the connection disk is certain. At this time, the distance between the side of the metal rod and the detection component 12 is different, so that the pressure between the side of the metal rod and the detection component 12 is different. Thus, by detecting the pressure change signal transmitted by the detection component 12, the shape change of the metal rod can be finally obtained. The connection disk is separated from the adsorption component 8, and the tensioning component 10 is specifically a spring.
[0033] The detection component 12 is fixedly connected to the mounting component 11, and the tensioning component 10 is only connected to the connection disk of the moving component 9, so as to avoid interference between the tensioning component 10 and the main body part of the moving component 9.
[0034] The detection component 12 corresponds to the positioning component 3 in position, and the tensioning component 10 is located outside the main body part of the moving component 9.
[0035] The adsorption component 8 is a magnetic element and is used to generate a magnetic suction force on the connection disk of the moving component 9 after being energized. The connection disk of the moving component 9 is made of a metal material, and the main body part of the moving component 9 is made of a rigid material.
[0036] The adsorbing member 8 is specifically an electromagnet, which is used to conveniently control the generation and disappearance of the magnetic attraction force of the adsorbing member 8. The connecting plate is made of iron, and the main body part of the moving member 9 is made of aluminum metal. The main body part of the moving member 9 is cylindrical.
[0037] There are multiple positioning members 3, which are used to cooperate with each other to position the metal rod. The pressing plate 5, the adsorbing member 8, the moving member 9, and the detecting member 12 are all located on the same side of the bottom plate 1. The power member 7 is a motor, which is used to provide a rotational force. The air cylinder 4 is specifically a rotary pressing air cylinder, which is used to drive the pressing plate 5 to rotate while driving the pressing plate 5 to approach the metal rod.
[0038] The pressing plate 5 is a flat plate, which is used to directly press the metal rod. The pressing plate 5 is specifically composed of a rigid material. The power member 7 is specifically a stepping motor, which is used to drive the adsorbing member 8 to rotate at a constant speed.
[0039] The working principle of the present utility model is as follows: Before starting to use a metal rod bending angle measuring device, the metal rod bending angle measuring device is installed at the detection position. At this time, the connecting part at the edge of the bottom plate 1 is fixedly connected to the detection position. When starting to use a metal rod bending angle measuring device: The external handling mechanism transports the metal rod to be detected onto the bottom plate 1. Then, under the control of the external control system, the air cylinder 4 starts to work. The air cylinder 4 drives the pressing plate 5 to rotate and move towards the bottom plate 1. During this process, multiple pressing plates 5 cooperate with each other to press the metal rod on the bottom plate 1 tightly. At this time, the metal rod is completely positioned. Further, the external control system stops supplying power to the adsorbing member 8, so that the adsorbing member 8 no longer has magnetism, and the connecting plate moves away from the adsorbing member 8 under the action of the tensioning member 10. During this process, the moving member 7 drives the detecting member 12 to contact the side surface of the metal rod. Then, the detecting member 12 transmits the detected pressure signal to the external control system. Further, under the control of the external control system, the power member 7 drives the adsorbing member 8 and the detecting member 12 to rotate at a constant speed. During this process, the sensing surface of the detecting member 12 sequentially contacts different side surfaces of the metal rod. During this process, the detecting member 12 transmits the pressure signal from the side surface of the metal rod to it to the external control system. When the power member 7 rotates a certain angle, the detection process ends. Under the control of the external control system, the power member 7 stops working. Only when the pressure signal transmitted by the detecting member 12 during this process meets the set value can it be proved that the bending angle of the metal rod is qualified, otherwise it is proved that the bending angle of the metal rod is unqualified. Then, the air cylinder 4 drives the pressing plate 5 to move away from the metal rod to loosen the metal rod. The external handling mechanism transports the detected metal rod to the required position. During this process, the power member 7 drives the detecting component 6 to reset. Then, the external control system supplies power to the adsorbing member 8 to make it magnetic. The adsorbing member 8 adsorbs the connecting plate, thereby driving the detecting member 12 to approach the adsorbing member 8 and compressing part of the tensioning member 10. The external handling mechanism transports a new metal rod to be detected onto the bottom plate 1. Repeat the above process until the work is completed.
[0040] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field of the present utility model, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope of the present utility model.
Claims
1. A device for measuring the bending angle of a metal rod, characterized in that: It comprises a bottom plate (1), a positioning component (3) and a detection component (6), wherein the positioning component (3) and the detection component (6) both pass through the bottom plate (1), and the positioning component (3) and the detection component (6) are located in corresponding positions; The bottom plate (1) is provided with a through hole (2), and the positioning component (3) passes through the through hole (2); The positioning component (3) comprises a cylinder (4) and a pressure plate (5), a push rod of the cylinder (4) passes through the through hole (2), the pressure plate (5) is movably connected to the cylinder (4) through the push rod of the cylinder (4), and the pressure plate (5) corresponds to the position of the detection component (6); The detection component (6) comprises a power part (7), an adsorption part (8), a moving part (9) and a detection part (12); the adsorption part (8) is movably connected to the bottom plate (1) via a rotating shaft of the power part (7); the rotating shaft of the power part (7) passes through the bottom plate (1); the moving part (9) passes through the adsorption part (8); and the moving part (9) is movably connected to the adsorption part (8) via a tensioning part (10).
2. A metal rod bending angle measuring device according to claim 1, characterized in that: The detection member (12) is connected to the moving member (9) via a mounting member (11); a connecting disk is provided on the moving member (9); and the connecting disk is movably connected to the adsorption member (8) via a tensioning member (10).
3. A metal rod bending angle measuring device according to claim 2, characterized in that: The detection member (12) is connected to the end of the moving member (9) via a mounting member (11); the connection plate is located at one end of the moving member (9) close to the detection member (12); and the tensioning member (10) is an elastic element.
4. A metal rod bending angle measuring device according to claim 3, characterized in that: The detection member (12) is specifically a pressure sensor, the connection disk is separated from the adsorption member (8), and the tensioning member (10) is specifically a spring.
5. A metal rod bending angle measuring device according to claim 4, characterized in that: The detection member (12) is fixedly connected to the mounting member (11), and the tensioning member (10) is only connected to the connecting disk of the moving member (9).
6. A metal rod bending angle measuring device according to claim 5, characterized in that: The detection member (12) corresponds to the position of the positioning member (3), and the tensioning member (10) is located outside the main body of the moving member (9).
7. A metal rod bending angle measuring device according to claim 1, characterized in that: The adsorption member (8) is a magnetic element, the connection plate of the moving member (9) is made of a metal material, and the main body of the moving member (9) is made of a rigid material.
8. A metal rod bending angle measuring device according to claim 7, characterized in that: The adsorption member (8) is specifically an electromagnet, the connection plate is made of iron, the main body of the moving member (9) is made of metal aluminum, and the main body of the moving member (9) is cylindrical.
9. The device for measuring the bending angle of a metal rod according to claim 1, characterized in that: There are multiple positioning components (3), the pressure plate (5) and the adsorption component (8), the moving component (9) and the detection component (12) are all located on the same side of the bottom plate (1), the power component (7) is a motor, and the cylinder (4) is specifically a rotary pressure cylinder.
10. A metal rod bending angle measuring device according to claim 9, characterized in that: The pressing plate (5) is a flat plate, and is specifically made of a rigid material; the power component (7) is specifically a stepping motor.